Bosch ATMO Station User manual

Contents
Page1/5
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
EPA assembly line DaeP
FA3 STATIONS 60--61--62: Leak Test / Dae Assy / Dae Flow Test
System No. : 0843.195.960
Station No. : 0843.195.961
Order No. : M.3000314.190
Year of construction : 2013
Customer : DaeP
Robert Bosch Spain Madrid
Factory,S.A.
PA--ATMO2-- Automations
technical
Md Hnos García Noblejas, 19
E--28037 Madrid
Service: Dept. SGS,
Telephone: ++34 913 279 524
Telefax: ++34 913 279 610
These documents are only intended for the buyers of our machines and may not be copied or conveyed or
otherwise made available to a third party without written permission.
(Law pertaining to copyright and related protective rights, Copyright law of 09.09.1965)
All rights with the Robert Bosch Spain Madrid Factory, including all patent applications.
Any right of disposal, such as the right of reproduction and passing on, with us.

Contents
Page2/5
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Used symbols
These warning signs are printed beside all operational safety instructions contained in this
manual and where necessary, also on machine areas where potential danger to life and
limb is indicated. Particular attention must be paid to these instructions and personnel are
to exercise extreme caution at all times.
Danger zone Electrical hazard or
high voltage
Danger! Hanging loads
Crushing hazard Note on ESD -- Protection
Component
No entry Do not throw substances into
normal waste
Prohibited for persons wearing long
hairs
Gloves protection First aid

Contents
Page3/5
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Classification of the signal words in the safety
directions
Signal word Use
Danger ! Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
Warning ! Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Caution ! Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or equipment damage.
Symbols used
Information symbols
Dyou are required to act
dis used for enumeration
'refers to additional facts, causes or consequences
.calls attention to useful information
Abbreviations
Abbreviation Meaning
I.O All right
N.I.O Not all right
(L x W xH) Length x width x height
WT Workpiece carrier
KLT Hardware support
EVW Spare part / wear part / change part

Contents
Page4/5
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Safety measures Chapter 1.............................
Transport, installation, connection and
dismounting Chapter 2.................................
Description of the machine Chapter 3...................
Operation Chapter 4....................................
Trouble shooting Chapter 5.............................
Change over Chapter 6.................................
Annexe Chapter 7......................................
?

Contents
Page5/5
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 / V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Notes
1.

1 Safety measures
Page1/10
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 / V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Contents
Intended use 2..............................................................
Operation modes 2..................................................................
Residual risks 3.....................................................................
Safety devices 5............................................................
Installed safety devices 5............................................................
Safety measures for the operating personnel 6...............................
Safety measures to be applicated 6...................................................
Duties of the owner/user 6...........................................................
Necessary safety measures 6........................................................
Information for operation and work at the machine 7..........................
Information for operation of the machine 7.............................................
Electrical/electronic installations 8.....................................................
Cleaning 9.........................................................................
Notes 10....................................................................

1 Safety measures
Page 2 / 10
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Intended use
Operation modes
Intended use
The station is exclusively designed to check the electronic control units
determined.
This is semi automatic machine with manual loading and unloading
operations.
After the screwing operation is completed, the WT is manually pushed out
of the station.
Any other or further use of the machine as for example the processing of
products not listed in the order confirmation as well as operating with
dangerous or hazardous substances is contrary to the regulations.For
damage resulting from use contrary to regulations the operator assumes
liability.
Notice!
Installation, startup and maintenance must be carried out as described in
this manual. This is also part of a Intended use of the machine according to
the regulations.
Non-permissible modes of operation
It is not allowed to operate the machine
dwith power sources, products, operating means, auxiliary means etc.
that are listed in a decree on hazardous substances or that have any
effect on the health of the operating personnel
dwith a machine/plant altered by the operator
dThe processing of types not listed under “Permissible modes of
operation” is not permitted. The manufacturer does not assume any
liability in this case.
dIf there is a modification to the machine that is not agreed with us,
the CE conformity declaration shall lose its validity. The
manufacturer then rejects any liability whatsoever!
DANGER!
It is forbidden to remove, bypass or disable safety devices when operating
the machine.
Only authorized personnel trained for this work is allowed to bridge the
safety doors with the safety switch for maintenance and adjustment
purposes.
In the case of bought--in parts and outside makes that are installed in
the line, the respective manufacturers’ notices and operating
instructions must be observed!

1 Safety measures
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EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Intended use
Residual risks
Danger notice
The line is constructed in accordance with the state of the art and is
operationally safe. However, if used improperly, dangers for the user or third
parties and impairments to the machine and other property can still be
caused.
The following residual risks remain despite all precautions:
Notice!
Installation, startup and maintenance must be carried out as described in
this manual. This is also part of a Intended use of the machine according to
the regulations.
DANGER!
In manual mode it is possible to bypass certain guard doors by way of the
key--operated switch. Due to this, machine movements can be executed
when the guard doors are open.
While doing so there is a risk of injury!
Only authorized persons are allowed to bypass the guard doors. These
persons must be familiar with the machine sequence and must be familiar
with the possible dangers. In manual mode the machine must be operated
by one person only.
WARNING!
The line has rotating machine parts.
Unbound long hair, loose clothes, jewelry etc. can be caught and drawn in
by rotating machine parts. This can cause severe injuries.
Wear close fitting clothes. Protect long hair with a hair net.
WARNING!
In the event of an emergency stop the compressed air supply is not
switched off.
Prior to accessing the pneumatic system, render the pneumatic system
unpressurized using the hand valve provided at the respective station.

1 Safety measures
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EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Intended use
Residual risks
WARNING!
Crushing hazard!
.Keep your hands out of the area between the workpiece supports.
.Keep your hands out of the area of the guide elements while the
system is turned on!
.Keep your hands out of the area of the pusher cylinders while the
system is turned on!
WARNING!
Risk of injury!
Compressed air supply is partially switched off during an
EMERGENCY--STOP.
Before working on the pneumatic system, depressurize the system using
the hand valve at the corresponding station.

1 Safety measures
Page 5 / 10
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Safety devices
Installed safety devices
The system is equipped with the following safety devices for the protection
of the operating personnel, the environment and the system:
No. Description
1Main switch, lockable
2EMERGENCY STOP switch at operating panel, control cabinet,
system
3Automatic station enclosed with safety covers, in the work areas
secured with safety doors
4Fault indication on displays
5Main valve for supply connections
6Setting mode: for being protected against collision, certain move-
ments are locked against each other by the control
7Servo motors and stepping motors are operated with the guard
door bypassed at a reduced safety speed, monitored by a monitor-
ing testing device of a registered tested design
8Base frame with massive table plate with fix and movable safety
devices
9Guards with safety switches
'Also see chapter 3 and 4 (system plan with operator positions,
connections, main valves, EMERGENCY STOP)

1 Safety measures
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EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Safety measures for the operating personnel
Safety measures to be applicated
No. Description
1Safety gloves
2Safety shoes
Duties of the owner/user
Necessary safety measures
DANGER!
Danger of accident!
The owner/user is obliged to ensure that the machine is kept and operated
in perfect condition. Danger zones occurring from a combination of
machines must be rendered safe by the owner/user.
Determine and instruct responsible persons
dOnly skilled or trained personnel should be assigned and their
responsibility for operation, setting, maintenance and repair work must
be clearly defined.
dRegularly check if the personnel are working in accordance with the
safety regulations and are conscious of the dangers involved.
Information requirements
dThe operating manual and regulations must be kept in a place where
they are easily accessible for operating and maintenance personnel.
Note!
The operating manual has to be observed in all life phases of the
machine/system. The owner/user is responsible for the fact that the
operator is wearing the correct protective clothing as e.g. safety glasses or
ear protection.

1 Safety measures
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EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Information for operation and work at the machine
Information for operation of the machine
Fundamental safety measures
Please comply with these instructions. Improper use can represent a
danger to your life and limb or for the life of a third person!
Notes
1Do not climb on or into the machine during operation.
2Do not remove or change protection covers.
3Immediately inform the responsible superior about troubles or damage
at the machine. Do not continue production before all problems are
eliminated.
4Observe all safety and danger symbols and information on the
machine and keep them in a readable condition.
5Before carrying out work at the machine:
dSecure the work area spaciously (barrier chains, warning signs).
dInform personnel and assign one person as supervisor.
dObserve information on remaining risks.
6Do not carry out any changes or modifacations at the machine. This
also applies to the installation and adjustment of safety devices and to
welding on load bearing parts.
7Spare parts must comply with the technical requirements demanded
by the manufacturer.
The installation of parts other than original parts can represent a
danger for persons and the machine. In this case guarantee and
responsibility is negated by the manufacturer.
8Correctly dispose of problem and waste substances such as
lubricants or cleaning agents.
9When working at movable or rotating parts, wear close fitting clothes
and a hair net, if necessary.
10 When the guard doors are bypassed during setup the stations must
be operated by one person only.

1 Safety measures
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EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Information for operation and work at the machine
Electrical/electronic installations
Note!
Work on electrical parts/subassemblies must only be carried out by a skilled
electrician in accordance with the rules of electrical engineering.
The 5 safety rules
1Switch off main switch.
2Lock main switch and secure against being switched on.
3Check for absence of voltage.
4Earth and short-circuit work-place.
5Cover up neighbouring parts carrying voltage.
Danger to life!
Defect electrical machine parts can be live and therefore represent a
danger to life.
Any defects ascertained on electrical installations, subassemblies or
equipment must be rectified immediately. If acute danger exists, the
installation, subassembly or equipment may not be used until repaired.
Only work in compliance with the wiring diagram!

1 Safety measures
Page 9 / 10
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Information for operation and work at the machine
Cleaning
Attention!
Shut down machine before cleaning work and secure against unintended
startup.
The machine is not intended to be cleaned with water!
Cleaning agents
For normal soiling
dUse non-flammable commercial cleaning agents and suction air.
For heavy soiling
dUse non-flammable solvents
Safety instructions
Observe the labelling and directions on the cleaning agent packaging.
After cleaning, check all supply pipes and connectors for leaks, loose
connections, wear or chafing and damage. Correct any ascertained fault
immediately!

1 Safety measures
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EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 / V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Notes
2.

2 Transport, installation, connection and dismounting
Page1/9
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 / V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Contents
Delivery 2..................................................................
Packing 2..........................................................................
Transport 3.................................................................
Transport of the machine to the place of installation 5...................................
Unloading the machine off the pallet 6.................................................
Installation and connection 7................................................
Information for dismounting the machine 8...................................
Information on liability 8..............................................................
Notes 9....................................................................

2 Transport, installation, connection and dismounting
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EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Delivery
Notice!
Please refer to the order paperwork for the exact scope of supply and
compare it with the delivery note.The dimensions and weights are listed on
the delivery papers.
Check for completeness
Compare the entire scope of supply with the order and the shipping note.
Missing parts or damage as a consequence of faulty packaging or transport
must be reported immediately to the carrier and the supplier.
Packaging
The way of transport decides upon the kind of packaging.
The machine is delivered in transport units.
All moving parts, such as robot arms or switch cabinet doors are secured
with steel bands.
Packing
The method of transport determines the
type of packing. The machine is
delivered in transport units.
All moving parts, such as robot arms or
switch cabinet doors, are secured with
steel bands.
Normal transport
The machine is delivered in a transport
unit.
The transport unit is bolted tightly onto a
wooden pallet and is protected by a
sheet of plastic film.
Sea transport
For sea transport the wooden pallets are
provided additionally with a wooden
crate.
.Remove the protective walls before
applying ropes.
Air freight
For air transport the wooden pallets are
provided with a crate made of plywood.

2 Transport, installation, connection and dismounting
Page3/9
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Transport
Preparation
dProperly disconnect the machine from all energy supplies and links to other
machines or devices.
dRemove all tools from the machine and pack them suitably.
dRemove all fastening brackets.
dSecure any moving and non----fastened parts.
dClose any open ends of lines.
dPump off any liquids, if necessary, and dispose of them in a suitable way.
Unloading and transport
CAUTION!
The machines and relevant pack units may be unloaded and transported
only by a specialist company or by trained personnel who have received
safety instruction!
dThe center of gravity must be insured when lifting.
dSome crates are marked with the symbols for the center of gravity
(ISOR/780 and in DIN 55 402). Transport bases do not have this
designation.
Notice!
The operating instructions are a part of the machine and must be handed
over whenever there is a change of location.

2 Transport, installation, connection and dismounting
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EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Transport
Safety directions
CAUTION!
Safety directions
dTake note of the weights of the machine (Dimensions and weights).
dUse only lifting devices that have a sufficient load----bearing capacity.
dDo not put the machine inclined onto the disc----type feet. The disc--type
feet will bend and the machine will tip over (danger of accident!).
dLifting gear may be operated by authorized personnel only.
dObserve the accident prevention regulations.
DANGER!
Danger of injury!
Use suitable lifting devices and fastening means.
Moving loads can tip, drop and trap personnel.
When lifting the machine, its parts or the machine itself can fall over, shift or
drop.
Do not stand under or near to suspended loads!
Prior to lifting, all personnel must leave the danger zone of the lifting device.
Wear safety shoes.
Important information about transport
b y f o r k -- -- l i f t t r u c k
DThe operator must be authorized to
operate the lifting device.
DIn normal cases the fork----lift truck is
inserted between the cross beams of
the pallet in order to transport the
pallet.
DIf not specified otherwise in the
transport papers, the center of gravity
of the pallet is located in the center of
these cross beams.
DIf the center of gravity is not in the
center, this is made visible on the
transport papers and on the transport
unit by the international symbol in ISO
R/780 (International Organization for
Standardization) and in DIN 55 402
(German Institute for Standardization).

2 Transport, installation, connection and dismounting
Page5/9
EPA assembly line for DaeP
Assembly Station
VPP 21
Station x
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Station 21
Station 22
Station 23
Station 24
Station 25
Station 26
Station 27
Station 28
Station 29
Station 30
Station 31
Station 32
Station 33
Station 34
Station 35
Station 36
Station 37
Station 38
Station 39
Station 40
Station 50
Station 60
Station 70
Station 80
Station 90
Station 100
Station 110
Station 120
Station 130
Station 140
Station 150
Station 160
Station 170
Station 180
Station 190
Station 200
Station 210
Station 220
Station 230
Station 240
Station 250
Station 260
Station 270
M.3000314.190_0843.195.960 /
V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH
Transport
Transport of the machine to the place of installation
Transport to the place of machine installation is performed by means of
industrial trucks.
Industrial trucks are: fork--lift trucks and low--lift platform trucks.
In the case of fork--lift trucks the load--bearing capacity (permissible load) and
the fork length have to be taken into consideration.
On low--lift platform trucks the load--bearing capacity and the support area of
the machine on the forks (stability) have to be taken into consideration.
Transport by fork--lift truck
DWhen lifting the machine ensure that the center of gravity of the machine
is between the forks of the truck or low--lift platform truck.
.The position of the center of gravity must be determined during
unloading and transportation by personnel who have received
safety instruction.
DIf an unstable position of the machine is noticed during lifting, set down the
machine, re--approach and relift it with the fork--lift truck or low--lift platform
truck.
DCarefully lift machine a little by paying attention to the centre of gravity.
DCheck that the machine is standing safely (danger of tipping) and, if
necessary, attach transport securing devices.
DDrive the machine cautiously and slowly to the place of installation.
DAt the place of installation set the machine down slowly and uniformly onto
its feet. Avoid setting it down with a jerk.
If the place of installation of the machine is in a gap, a recess or a free location
in the assembly line:
DSet down the machine.
DRun the fork--lift truck or low--lift platform truck under the machine.
DLift up the machine.
DDrive it to the envisaged location.
DSet down the machine.
Transport by crane
DPut the machine on pallets and fasten it with fastening brackets to the
pallet.
DUse transport harnesses, taking into consideration the permissible load.
DTake into consideration the permissible load of the crane. Otherwise the
directions for transport by fork--lift truck apply.