Bosch Rexroth CytroMotion User manual

Self-contained axis
Type CytroMotion
Operating Instructions
RE62290-B,
05.22

Copyright
© Bosch Rexroth AG Bosch Rexroth AG© 2022
All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the
event of applications for industrial property rights.
Liability
The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed
characteristic unless expressly stipulated in the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
6b23c87c51fde0b40a347e886ff803f6, 1, en_US

3 / 60
Self-contained axis
Bosch Rexroth AG
RE62290-B,
05.22
Table of contents
1 About this documentation 5
1.1 About this documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Required and amending documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Representation of information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety instructions 9
2.1 General information on this chapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Product-specific safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.7 Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.8 Obligations of the machine end-user. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 General information on damage to property and damage to the product 15
4 Scope of delivery 17
5 Product information 19
5.1 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1.2 Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1.3 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.1 Name plate of the self-contained axis. . . . . . . . . . . . . . . . . . . . . . . . . 21
5.3 Technical interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3.1 Mechanical interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3.2 Electrical interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3.3 Hydraulic interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 Transport and storage 23
6.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7 Assembly 27
7.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.3 Installation conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.3.1 Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.3.2 Cable set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.3.3 Installation position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.4 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.5 Assembling the self-contained axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.5.1 Preparation for assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.5.2 Mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.5.3 Hydraulic assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.5.4 Electrical assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8 Commissioning 37
8.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4 / 60
Self-contained axis
Bosch Rexroth AG
RE62290-B,
05.22
9 Operation 39
9.1 Modes of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10 Maintenance and repair 41
10.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.2 Cleaning and care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.3 Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.4 Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.5 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.6 Exchange of components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11 Disassembly and removal 45
11.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.2 Preparing for disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.3 Disassembly process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.4 Storage / further use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.5 Exchange of components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
12 Disposal 47
13 Extension and modification 49
14 Troubleshooting 51
14.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
14.2 How to proceed for troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
14.3 General error list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
15 Technical data 53
16 Appendix 55
16.1 Service and support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
17 Index 57

5 / 60
Self-contained axis
Representation of information
Bosch Rexroth AG
RE62290-B,
05.22
1 About this documentation
1.1 About this documentation
This documentation applies to the following products:
●Self-contained axis “CytroMotion”
For a detailed product description, please refer to: ⮫ Chapter 5.1 Product
description on page 19. For the exact scope of delivery of the self-contained
axis ordered, please refer to the order confirmation.
This documentation is intended for assemblers, operators, service engineers,
developers and system end-users. This documentation contains important infor-
mation on the safe and proper assembly, transport, commissioning, operation,
use, maintenance, disassembly and simple troubleshooting of the axis. Read
this documentation completely and thoroughly, particularly ⮫ Chapter 2 Safety
instructions on page 9, before working with the product.
1.2 Required and amending documentation
Only commission the product once you have been provided with the docu-
mentation marked with the book symbol and you have understood and
observed it.
Title Document number Document type
System documentation from the manufacturer General informa-
tion on the overall
system
Order confirmation Contains the scope
of delivery
Declaration of incorporation of the self-con-
tained axis
Document DCTC 31000-211
Self-contained axis type CytroMotion R.62290 ⮫ Data sheet
Hydraulic valves for industrial applications R. 07600-B ⮫ Operating
instructions
Mating connectors and cable sets for valves
and sensors
R. 08006 ⮫ Data sheet
Pressure transducer for hydraulic applications
type HM20
R.30272/R.30272-
MON
⮫ Data sheet
⮫ Assembly
instructions
Directional spool valves, direct operated, with
solenoid actuation, type WE
R.23178 ⮫ Data sheet
Mounting elements for hydraulic cylinders R.17042 ⮫ Data sheet
1.3 Representation of information
Uniform safety instructions, symbols, terms and abbreviations are used so that
you can quickly and safely work with your product using this documentation.
For a better understanding, they are explained in the following sections.
Safety instructions
In this documentation, safety instructions are contained in chapter ⮫ Chapter 2
Safety instructions on page 9 and in chapter ⮫ Chapter 3 General information
on damage to property and damage to the product on page 15 and before
sequences of actions or instructions where there is a danger of personal injury
or damage to property. Observe the hazard avoidance measures described.
Safety instructions are structured as follows: