Boss Snowplow TGS 300 User manual

FormNo.MSC11329RevA
Owner'sManual
TGS300TailgateSpreader
PartNo.TGS11300—SerialNo.400000000andUp
Registeratwww.bossplow.com.
OriginalInstructions(EN)*MSC11329*A

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
BOSSProductslimitedconsumerwarrantyandBOSS
Productsconsumerwarrantypoliciesarelocatedat
www.bossplow.com.
PatentsPending.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactBOSSdirectlyatwww.bossplow.com
forproductandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineBOSSparts,or
additionalinformation,contactanAuthorizedBOSS
DealerorBOSST echnicalService(1-800-286-4155)
andhavethemodelandserialnumbersofyour
productready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethe
numbersinthespaceprovided.
g232361
Figure1
1.Serialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................3
Preparation.........................................................3
Operation............................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................5
InstallingtheWireHarness.................................5
InstallingtheSlide-InAttachment........................5
MountingtheSpreader.......................................5
InstallingtheSpreaderController........................6
ProductOverview.....................................................7
Controls.............................................................7
Specications....................................................8
Operation..................................................................8
RemovingtheSpreader......................................8
MountingtheSpreader.......................................8
LoadingtheSpreader.........................................9
OperatingtheSpreader......................................9
FreeingaClog....................................................9
UnloadingtheSpreader....................................10
AdjustingtheDropGate....................................10
AdjustingtheMaterialDeectors......................10
OperatingTips..................................................11
Troubleshooting......................................................12
©2017—BOSSProducts
P .O.Box787
IronMountain,MI498012
Contactusatwww.bossplow.com.
PrintedintheUSA
AllRightsReserved

Safety
Improperlyusingandmaintainingtheequipment
canresultininjury.Toreducethepotentialfor
injury,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alert
symbol,whichmeans:Caution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
Preparation
•ReadtheOwner’sManualbeforeoperatingor
servicingthespreader.
•Ensurethatonlytrainedpersonnelinstallsand
performsmaintenanceontheequipment.
•Alwayswearappropriatepersonalprotective
equipmentwhenloading,unloading,andservicing
thespreader.Wearsubstantial,slip-resistant
footwear,cold-weatherclothing,hardhat,safety
glasses,anddustprotection.
•Manynewertrucksareequippedwithairbags.
Neverdisable,remove,orrelocateanysensorsor
othercomponentsrelatedtotheoperationofthe
airbags.
•TGS300spreadersmustonlybeusedwitha
minimumClassIIreceiverhitch.Donotexceed
thevehiclehitchrating.
•TheTGS300canholdamaximumweightof91
kg(200lb)ofsalt.Donotexceedthisweight.
Operation
•ReadtheOwner’sManualbeforeoperatingor
servicingthespreader.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Forvehicle-mountedspreaders,alwaysfollow
themanufacturer’srecommendationsforproper
parkingprocedures.
•Alwayswearyourseatbeltwhileoperatingamotor
vehicle.
•Donotexceed22.5km/h(14mph)while
spreading.
•Thisspreaderhasanoperatingsoundlevelbelow
70dBA.
•Neverputanypartofyourbodybetweenthe
spreaderandthevehicle.
•Overloadingthespreadercouldresultin
anaccidentordamage.Neverexceedthe
gross-vehicle-weightrating(GVWR)orthefront
orreargross-axle-weightratings(FGAWRor
RGAWR)forthevehicle.
•Thisspreaderisrestrictedtotheuseofsaltonly.
Donotrunothermaterialsthroughthespreader.
•Donotattempttomountorremovethespreader
withmaterialinit.
•Turnthespreaderoffbeforelling,mounting,
removing,servicing,orcleaningit.
•Neveroperatethespreaderwithin7.6m(25ft)
ofbystanders.
•Donotclimbintoorrideonthespreader.
•Keepyourhands,feet,andclothingawayfrom
movingpartsandmountingpoints.
•Mountthespreadertoavehiclebeforeloading
material.
•Installratchetstrapsandkeepthemproperly
tightenedwiththeslide-inattachment.
•Whentransportingthespreader,ensurethatitis
properlysecured.Instructionsareavailableat
www.bossplow.com.
•Theslide-inattachmentmustbefullyengagedand
pinnedintothevehicle’s3cm(1-1/4inch)or5cm
(2inch)receiverhitch.
•Materialsafetydatasheets(MSDS)areavailable
atwww.bossplow.com.
•Usea1/2tonminimumliftingdevicetomove
heavyspreadercomponents.
•Donotstorematerialinthehopper.
3

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaltgs06269b
TGS06269
1.Warning—readtheOwner’s
Manual.
4.Warning—turnthemachine
offbeforelling.
7.Warning—donotstandor
rideonthemachine.
10.Warning—turnthemachine
offanddisconnectthe
powerbeforeservicingthe
machine.
2.Warning—alloperators
shouldbetrainedbefore
operatingthemachine.
5.Warning—emptythe
hopperanddisconnectthe
powerbeforeinstallingor
removingthemachine.
8.Warning—themachine
mustbeinstalledbefore
lling.
3.Lossofcontrolhazard—do
notoverllthemachine.
6.Thrownobject
hazard—keepbystanders
asafedistanceawayfrom
themachine.
9.Warning—donotstore
materialsinthemachine.
decaltgs05895b
TGS05895
1.Cutting/dismemberment
hazard;auger—keep
ngersandhandsclearof
theauger.
3.Cutting/dismemberment
hazard;spinner—keep
ngersandhandsclearof
thespinner.
2.Crushinghazard—keep
ngersandhandsclearof
movingparts.
4

Setup
Note:Theslide-inattachmentisrequiredtoinstall
thismachine.ContactyourAuthorizedBOSSDealer
formoreinformation.
InstallingtheWireHarness
DANGER
Vehicleenginescontainmovingpartsandcan
becomeextremelyhot,capableofcausing
severeburnsandseriousbodilyharm.
Shutofftheengineandallowitsufcienttime
tocooldownbeforeinstallingthiskit.
DANGER
Vehiclebatteriescancausedangerous
electricalshocksthatcouldleadtosevere
burnsordeath.
Disconnectyourbatterybeforeinstallingthis
kit.
1.Securethespreaderendofthevehiclewire
harness(Figure3)tothecenteroftherear
vehiclebumperwithacabletie.
2.Routethewireharnessalongthedriver-side
frame-railandintotheenginecompartment,and
secureitwithcableties.
Note:Keepthewireharnessawayfromany
hotormovingparts.
3.Insertthecontrollerconnectorsthroughthe
rewallandintothevehiclecab,andsecure
themwithcableties.
Note:Routetheconnectorstothelocationthat
youwanttoinstallyourcontroller.
4.Connecttheblackringconnectortothenegative
(-)batteryterminal(Figure3).
5.Connecttheredringconnectortothepositive
(+)batteryterminal(Figure3).
6.Wrapalloftheexcesswireandsecureitinthe
enginecompartmentwithcableties.
g232365
Figure3
1.Redringconnector3.Controllerconnector
2.Blackringconnector4.Spreaderconnector
InstallingtheSlide-In
Attachment
1.Mounttheslide-inattachmenttothespreader
using4bolts(1/2inch)andlocknuts(1/2inch)
andtorquetheboltsto76Nm(56ft-lb)asshown
inFigure4.
g232358
Figure4
1.Spinnerguard3.Bolt(1/2inch)
2.Locknut(1/2inch)4.Slide-inattachment
2.Mountthespinnerguardtothespreaderusing
the2existingbolts(3/8inch)andlocknuts(3/8
inch)andtorquetheboltsto27Nm(19.7ft-lb)
asshowninFigure4.
MountingtheSpreader
RefertoMountingtheSpreader(page8).
5

InstallingtheSpreader
Controller
Mountthecontrollerinthecabwhereitdoesnot
interferewithvehicleoperationorvisibility.
Important:Donotmountthecontrollerina
locationthatvehicleoccupantscouldcontactit
duringacrash.
1.Removethemountingbracketfromthecontroller
(Figure5).
g031015
Figure5
1.Mountingbracketbolt3.Sheet-metalscrew
2.Mountingbracket
2.Attachthemountingbrackettothevehicleusing
2sheet-metalscrews(Figure5).
3.Attachthecontrollertothemountingbracket
withthepreviouslyremovedbolts.
Note:Positionthecontrollerscreensothatitis
clearlyvisibletothedriver.
4.Connectthewireharnesscontrollerconnector
tothecontroller.
6

ProductOverview
g232360
Figure6
1.Hoppercover3.Materialdeector
2.Liftpoints4.Spinner
Controls
Becomefamiliarwithallthecontrolsbeforeyou
operatethespreader.
MaterialDeector
Thematerialdeectorcontrolsthespreadofmaterials;
youcanadjustthecontrolstoprovidedifferentspread
patterns;refertoAdjustingtheMaterialDeectors
(page10).
SpreaderController
Thespreadercontrollerletsyouoperateyourspreader
anddisplaysinformationaboutyourmachine.
g031017
Figure7
1.Blastswitch4.YellowLED
2.On/Offswitch5.RedLED
3.GreenLED6.Speeddial
•On/Offswitch—turnsthespinnermotoronoroff
•Blastswitch—momentarilysendsfullpowertothe
spinnermotoraslongasitispressed.
7

•Speeddial—increasesthespinnermotorspeed
whenturnedclockwise,anddecreasesthespinner
motorspeedwhenturnedcounterclockwise.
•GreenLED—indicatesthatthecontrollerisonand
thespinnermotoristurning
•YellowLED—indicatesthattheBlastswitchis
active
•RedLED—indicatesthatthespreaderisclogged
andthecontrollerisbeingoverloaded
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Hopperheight53cm(21-7/8inches)
Hopperwidth74cm(29inches)
Hopperdepth38cm(15inches)
Weight(empty)31kg(70lb)
Capacity0.08m3(3ft3)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
RemovingtheSpreader
1.EnsurethatthespreadercontrollerisintheOFF
position.
2.Unplugthespreaderwireharnessfromthe
vehiclewireharnessandattachtheweather
capstoeachend.
3.Unhooktheratchetstraps.
4.Removethecotterhairpinandclevispinfrom
thevehiclehitch.
5.Slidethespreaderoutofthereceiverhitchof
yourvehicle(Figure8).
DANGER
Thespreaderisheavyandcouldcause
seriousinjuryifdropped.
Ensurethatyourfootingisstable,and
avoidliftingthespreaderonslipperyor
unevensurfaces.
g232362
Figure8
6.Movethespreadertoyourstoragearea.
MountingtheSpreader
DANGER
Thespreaderisheavyandcouldcause
seriousinjuryifdropped.
Ensurethatyourfootingisstable,andavoid
liftingthespreaderonslipperyoruneven
surfaces.
1.Slidethehitchonthespreaderintothereceiver
hitchofyourvehicleandlineupthesecondhole
8

onthespreaderhitchwiththeholeinthehitch
ofyourvehicle(Figure9).
Note:Ifthespreadercontactsthebumperof
yourvehicle,slidethespreaderoutandalignthe
rstholeofthespreaderhitchinstead.
g232362
Figure9
2.Securethespreaderhitchtothevehiclehitch
usingtheclevispinandcotterhairpin.
3.Hook1endoftheratchetstrapstotheholeson
thebackofthespreaderframe(Figure6).
4.Slidethefreeendsoftheratchetstrapsbetween
thebumperandtailgateonyourvehicleand
attachthemtoasolidpointonthetruckframe
rail.
Note:Youmayhavetodrillaholeinthetruck
framerailtoattachthem.
5.Plugthespreaderharnessintothevehiclewire
harnessatthebumper.
LoadingtheSpreader
Important:Onlyusedrysaltinthespreader.
Othermaterialscouldcausedamagetothe
machine.
1.Ensurethatthespreaderissecurelymountedto
yourvehicleandisnotoverslipperyoruneven
terrain.
2.Removethehoppercover.
3.Determinetheamountofmaterialthatyou
cansafelytransportinyourspreader;referto
Specications(page8).
4.Fillthehopper.
Note:Have2peopleliftbagsweighingmore
than18kg(40lb).
5.Installthehoppercover.
OperatingtheSpreader
DANGER
Hands,feet,andclothingcangetcaughtin
themovingpartsofthespreaderandcause
seriousbodilyinjuryandlossoflimbs.
Keepyourhands,feet,andclothingawayfrom
themovingspinnerandattachmentpoints.
CAUTION
Thespreaderthrowsmaterialatahighspeed
thatcouldcauseminorinjuriestobystanders.
Bystandersshouldstayaminimumof7.6m
(25ft)awayfromoperatingspreaders.
1.FliptheON/OFFSWITCHtotheONposition.
Note:Alwayscheckforbystandersbefore
startingthespreader.
2.Usethespeeddialtosetyourdesiredspinner
speed.
Note:Thespinnerspeedwilldeterminehow
quicklythematerialisspreadaswellashowfar
itisthrown.
3.Whilespreading,youcanpresstheBLAST
switchtomomentarilyincreasethespeedofthe
spinnermotor.
4.FliptheON/OFFSWITCHtotheOFFpositionwhen
youarenishedspreadingtostopthespreader.
FreeingaClog
TheredLEDonthespreadercontrollerwillilluminate
whendebrisgetswedgedinthespreaderandthe
controllerisoverloaded.
1.IftheredLEDilluminates,quicklypulsethe
BLASTbutton.
2.Iftheclogisnotclearedautomatically,
disconnectthespreaderwireharnessand
manuallyfreetheclog.
9

UnloadingtheSpreader
1.Positionthespreaderintheareawhereyou
wanttodepositthematerial.
2.Unloadthespreaderusingeitherofthemethods
below:
•Turnonthespreadercontrollerandrunthe
spreaderuntilthehopperisempty.
CAUTION
Thespreaderthrowsmaterialatahigh
speedthatcouldcauseminorinjuries
tobystanders.
Bystandersshouldstayaminimum
of7.6m(25ft)awayfromoperating
spreaders.
•Unplugthespreadfromthevehiclewire
harness,andshoveloutthematerial.
AdjustingtheDropGate
1.Removethe2frontbolts(Figure10).
g232357
Figure10
1.Frontbolts3.Dropgate
2.Rearbolts
2.Loosenthe2rearboltsandrotatethedropgate
(Figure10).
3.Installthe2previouslyremovedfrontbolts,and
tightenthe2rearbolts.
Youcanadjustthespreadpatternbyrotatingthedrop
gateasshowninFigure11.
g231780
Figure11
1.Rotatedclockwise3.Default(centered)
2.Rotatedcounterclockwise
AdjustingtheMaterial
Deectors
Youcanadjustthematerialdeectorsbyinserting
thedeectorpinsintothestaggeredholesnearthe
spinner(Figure12).
g232359
Figure12
1.Materialdeectorpins
Youcanadjustthespreadpatternbypositioningthe
deectorsasshowninFigure13.
10

g029499
Figure13
DeectionSettings
1.Driversideopen3.Bothsidesopen
2.Passengersideopen
OperatingTips
•Knowtheareainwhichyouareworking;hidden
obstructionssuchascurbs,sidewalks,andpipes,
candamageyourspreaderorvehicle.
•Donotlettheicebuildup;alwaysstartassoon
aspossible.
•Alwayswearyourseatbeltwhenspreading.
•Alwaysremembertospreadatasafespeed.
Spreadingfastercanbehardonyourvehicleas
itsloadisgreatlyincreased.
•Neverrideonorputbodypartsintothespreader
whileservicingoroperatingit.
11

Troubleshooting
ProblemPossibleCauseCorrectiveAction
1.Thebatteryconnectionsarecorroded.1.Cleanthebatteryconnections.
2.The40ampin-linefuseinthevehicle
sideharnessinbad.
2.Replacethefuse.
Thecontrollerhasnopower(thegreen
LEDisnoton).
3.Thecontrollerisnotpluggedintothe
vehiclesideharness.
3.Pluginthecontroller.
1.Thespreaderandvehiclewire
harnessesarenotconnected.
1.Connectthewireharnesses.
2.Thecontrollerisnotpluggedintothe
vehiclesideharness.
2.Pluginthecontroller.
Thespinnermotordoesnotwork.
3.Thespinnermotorisnotconnectedto
thespreadersideharness.
3.ContactyourAuthorizedService
Dealer.
TheredLEDislitonthecontroller.1.Thespreaderisjammed.1.RefertotheFreeingaClogsection.
1.Theconnectionbetweentheaugerand
spinnerandthemotorshaftisbad.
1.ContactyourAuthorizedService
Dealer.
Thespinnermotorworksbutthespinner
andaugerarenotturning.
2.Theconnectionbetweenthemotor
shaftandthemotorhubisbad.
2.ContactyourAuthorizedService
Dealer.
12