BossWeld P40 User manual

INVERTER
PLASMA CUTTER
MANUAL
P40
1
YEAR
LIMITED
WARRANTY

2
Thank you for choosing a BOSSWELD P40 Inverter DC Plasma Cutter
In this manual you will nd instructions on how to set up your welder along with general welding information,
safety information and helpful tips. We encourage you to go online to our website for more tips and
troubleshooting as well as many welding resources.
The BOSSWELD P40 is the latest in IGBT Inverter cutting technology, this lightweight plasma cutter enables
the user to complete high quality cutting of ferrous and non ferrous metals up to 12mm with ease. You will be
impressed with what this power house can cut.
We truly hope you enjoy using your plasma cutter
Every effort has been made to ensure that this manual has been prepared accurately, however errors and omissions are excepted.
BOSSWELD is a trademark of Dynaweld Industrial Supplies Pty Ltd.
MMIG
• Simple to learn
• MIG Wire is fed through the gun to create the weld pool
• Gas or flux prevents oxidisation in the weld
• Weld with or without gas
• Point and pull the trigger
• Great for maintenance, small projects
& automotive repairs
METAL TYPES
Mild steel, stainless steel & aluminium
SSTICK
• Easiest process to learn
• Best choice for quick repairs
• Slower than MIG welding
• Forgiving in dirty/rusty environments
• Not recommended for thin sheet metal welding
METAL TYPES
Mild steel, stainless steel & cast iron
TTIG
• Gives a better weld finish
• Accurate heat control
• Considered the most challenging process to learn
• Good way to weld thin material
• Argon gas is required
METAL TYPES
Mild steel, stainless steel & aluminium
PPLASMA CUTTING
P
• Wide range of uses to cut conductive metals
• Uses an accelerated jet of hot plasma
• High speed/low cost cutting method
• Used extensively replacing gas cutting methods
• Air compressor is required
METAL TYPES
Mild steel, stainless steel & aluminium

3
CONTENTS PAGE
WARRANTY 4
BOX CONTENTS 5
WARNINGS 6
MACHINE CARE / SAFETY INSTRUCTIONS 7
WORK AREA SAFETY 8
MAINTENANCE & DISPOSAL / DUTY CYCLE 9
FRONT & REAR PANEL LAYOUT 10
PLASMA SETUP 11-13
PLASMA CUTTING FUNDAMENTALS 14
TIPS FOR PLASMA CUTTING 15
PLASMA TORCH SPARES 16
TROUBLE SHOOTING 17
COMMON WEAR PARTS 18-19

4
WARRANTY
This warranty is in addition to the statutory warranty provided under Australian Consumer Law, but does not
include damage resulting from transport, misuse, neglect or if the product has been tampered with.
The product must be maintained as per this manual, and installed and used according to these instructions on
an appropriate power supply. The product must be used in accordance with industry standards and acceptable
practice.
Special note:
If this welders duty cycle is exceeded the welder will enter “thermal overload” which will automatically
stop the welding output in order to protect, both the user and the welder. You will know the welder has
gone into thermal overload when the thermal overload light is illuminated. The welder will then cool
itself down, and once the thermal overload indicator light is no longer illuminated, welding can then
re-commence.
Please note. Exceeding the machine’s duty cycle, cannot be considered grounds for warranty or return.
This warranty covers the materials used to manufacture the machine and the workmanship used to produce the
item. This Warranty does not cover damage caused by:
1. Normal wear and tear due to usage
2. Misuse /abuse or Neglect of the item
3. Transport / handling breakages
4. Lack of maintenance, care and cleaning
5. Environmental factors, such as usage in temperatures exceeding 40 degrees, above 1000mt sea level, rain,
water, excessive damp, cold or humid conditions.
6. Improper setup or installation
7. Use on Incorrect voltage or non authorised electrical connections and plugs
8. Use of non standard parts
9. Repair, case opening, tampering with, modications to any part of the item by non authorised BOSSWELD
repairers.
This warranty covers the machine only and does not include Torches, Leads, Earth Clamps, Electrode holders,
Plasma Torches, Tig Torches and any of the parts on those items unless there is a manufacturing fault.
1. REGISTRATION
Purchasers are encouraged to register for warranty on our website. www.bossweld.com.au/warranty
2. TIME PERIOD - 1 Year
A warranty claim must be made within 1 year from the date of purchase of this product. Any claim must include
proof of purchase.
3. HOW TO MAKE A CLAIM - NEED SOME HELP?
• Visit our website www.bossweld.com.au/troubleshooting for many helpful tips and guides to assist with the
setup and usage of your new machine. Still stuck….?
• Call the BOSSWELD Helpdesk on 1300 899 710 for over the phone assistance.
• Visit www.bossweld.com.au,
• If the machine is not operational then return the item to the place of purchase.
BOSSWELD MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED. THIS WARRANTY IS EXCLUSIVE
AND IN LIEU OF ALL OTHERS, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
1
YEAR
LIMITED
WARRANTY
DO NOT GRIND YOUR PLUG
This will void any warranty on your machine

5
BOSSWELD P40 Inverter DC Plasma Cutter Box Contents
1. BOSSWELD P40 Inverter DC Plasma Cutter
2. Plasma Torch
3. Earth Lead
4. Air regulator (built in)
5. Carry Strap
6. Cable / Lead tidy
7. Torch Spares (not shown)
8. Owners Manual (not shown)
1
2
3
56
4

6
The device and packaging material are not toys! Children must not be allowed to play with the machine and its
accessories. Plastic parts and packaging are choking risks for children.
• Open the packaging and remove the welder carefully.
• Check that the delivery is complete.
• If possible, store the packaging until the warranty period has expired.
PERSONAL PROTECTIVE EQUIPMENT (PPE)
GLOVES AND PROTECTIVE CLOTHING
Use protective gloves and re resistant protective clothing when plasma cutting.
Avoid exposing skin to ultraviolet rays produced by the arc.
WELDING HELMET / SAFETY GLASSES
Under no circumstances should the plasma cutter be operated unless the operator is wearing
goggles to protect the eyes and face. There is serious risk of eye damage if a helmet is not
used. The sparks and metal projectiles can cause serious damage to the eyes and face. The
light radiation produced by the arc can cause damage to eyesight, and burns to skin.
Never remove the welding helmet whilst welding.
OTHER PERSONS
Ensure that other persons are screened from the plasma sparks and are at least 15 metres
away from the work piece. Always ensure that cutting area is screened from onlookers, or
people just passing by. Use screens if necessary, or non-reecting welding curtain. Do not let
children or animals have access to the welding equipment or to the work area.
SWITCHING OFF
When the operator has nished cutting they must switch the Plasma cutter off.
When leaving the Plasma cutter unattended, move the ON/OFF switch to the OFF position and
disconnect the plasma from the electrical mains supply.
Do not leave hot material unattended after cutting.
FUMES &GASES ARE DANGEROUS
Smoke and gas generated whilst welding or cutting can be harmful to people’s health. Welding
produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.
• Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out of
the fumes
• Keep the working area well ventilated, use fume extraction or ventilation to remove welding
fumes and gases.
• In conned or heavy fume environments always wear an approved air-supplied respirator.
Welding fumes and gases can displace air and lower the oxygen level causing injury or
death. Be sure the breathing air is safe.
• Do not weld in locations near de-greasing, cleaning, or spraying operations.
The heat and rays of the arc can react with vapours to form highly toxic and irritating gases.
• Materials such as galvanized, lead, or cadmium plated steel, containing elements that can
give off toxic fumes when welded. Do not weld these materials unless the area is very well
ventilated, and or wearing an air supplied respirator.
WARNING

7
Keep the plasma torch, earth clamp and cables good condition. Failure to do this can result in poor cutting
quality, which could be dangerous in structural situations.
Prior to use, check for breakage of parts and any other conditions that may affect operation of the plasma cutter.
Any part of the plasma cutter that is damaged should be carefully checked to determine whether it will perform
its intended function whilst being safe for the operator. Any part that is damaged should be properly repaired, or
replaced by an authorised service centre.
IMPROPER USE
It is hazardous to use the plasma machine for any work other than that for which it was designed e.g. do not use
plasma for thawing pipes.
HANDLING
Ensure the handle is correctly tted. As plasma machines can be heavy, always use safe lifting practices when
lifting.
POSITION AND HANDLING
To reduce risk of the machine being unstable / danger of overturning, position the welding machine on a
horizontal surface that is able to support the machine weight. Operators MUST NOT BE ALLOWED to weld in
raised positions unless safety platforms are used.
WARNING
The user of this plasma cutter is responsible for their own safety and the safety of others. It is important to read,
understand and respect the contents of this user guide. When using this welder, basic safety precautions,
including those in the following sections must be followed to reduce the risk of re, electric shock and personal
injury. Ensure that you have read and understood all of these instructions before using this welder.
Persons who are not familiar with this user guide should not use this welder. Keep this booklet in a safe place
for future reference.
TRAINING
The operator should be properly trained to use the plasma cutting machine safely and should be informed about
the risks relating to arc welding procedures. This user guide does not attempt to cover welding technique.
Training should be sought from qualied / experienced personnel on this aspect, especially for any welds
requiring a high level of integrity for safety.
SERIOUS FIRE RISK
The welding process produces sparks, droplets of fused metal, metal projectiles and fumes.
This constitutes a serious re risk. Ensure that the area in which welding will be undertaken is clear of all
inammable materials. It is also advisable to have a re extinguisher, and a welding blanket on hand to protect
work surfaces.
MACHINE CARE / SAFETY
SAFETY INSTRUCTIONS

8
WARNING
Before starting any cleaning, or maintenance procedures on the plasma cutting machine, make sure that it is
switched OFF and disconnected from the mains supply.
There are no user serviceable parts inside the plasma cutter. Refer to a qualied service personnel if any
internal maintenance is required. After use, wipe the plasma cutter down with a clean soft dry cloth.
Regular inspection of the supply cord is required and if damaged is suspected, it must be immediately replaced
by the manufacturer, its service agent or similarly qualied persons in order to avoid a hazard
STORAGE/ TRANSPORT
Store the plasma cutter and accessories out of children’s reach in a dry place. If possible store the plasma cutter
in the original packaging. The appliance must unconditionally be secured against falling or rolling over during
transport.
MAINTENANCE
Ensure a clear, well lit work area with unrestricted movement for the operator.
The work area should be well ventilated, as plasma cutting emits fumes which can be dangerous.
Always maintain easy access to the ON/OFF switch of the plasma cutter, and the electrical mains supply.
Do not expose the Plasma cutter to rain and do not operate in damp or wet locations
WORK AREA
Where plasma cutting must be undertaken in environments with increased risk of electric shock, conned
spaces or in the presence of ammable or explosive materials, it is important that the environment be evaluated
in advance by an “expert supervisor”. It is also recommended that welding in these circumstances be carried out
in the presence of persons trained to intervene in emergencies.
AVOID ELECTRICAL CONTACT
Use adequate electrical insulation with regard to the electrode, the work piece and any accessible earthed metal
parts in the vicinity. Avoid direct contact with the plasma arc. The no load voltage between the earth clamp and
the electrode can be dangerous under certain circumstances.
Note: For additional protection from electric shock. It is recommended that this plasma cutter be used in
conjunction with a residual current device (RCD) with rated residual current of 30MA or less.
In general the use of extension leads should be avoided. If used however, ensure that the extension lead is
used with the welder is of a suitable current rating and heavy duty in nature that MUST have an earth
connection. If using the welder outdoors, ensure that the extension lead is suitable for outdoor use. Always keep
extension leads away from the welding zone, moisture and any hot materials.
CUTTING SURFACES
Do not cut containers or pipes that hold, or have held, ammable liquids or combustible gases or pressure.
Do not cut on coated, painted or varnished surfaces as the coatings may ignite, or can give off dangerous
fumes.
WORK PIECE
When cutting, the work piece will remain at high temperature for a relatively long period. The operator must not
touch the weld or the work piece unless wearing welding gloves. Always use pliers or tongs. Never touch the
welded material with bare hands until it has completely cooled.
This light indicates
• Over temperature
• Duty cycle exceeded

9
DISPOSING OF THE PACKAGING
Recycling packaging reduces the need for landll and raw materials. Reuse of the recycled material
decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local
council authority for recycling advice.
DISPOSING OF THE PLASMA CUTTER
Plasma cutters that are no longer usable should not be disposed of with household waste but in an
environmentally friendly way. Please recycle where facilities exist. Check with your local council authority
for recycling advice.
DISPOSAL
DUTY CYCLE:
Special note:
If this welders duty cycle is exceeded the welder will enter “thermal overload” which will
automatically stop the welding output in order to protect, both the user and the welder. You will know
the welder has gone into thermal overload when the thermal overload light is illuminated.
The welder will then cool itself down, and once the thermal overload indicator light is no longer
illuminated, welding can then re-commence.
Please note. Exceeding the machine’s duty cycle, cannot be considered grounds for warranty or
return.
The term duty cycle indicates the percentage welding time available at the output current for each 10 min
period over 4 hours,
The specication plate on the machine list two given ratings at a given current and voltage.
NOTE: Amps refer to the Current setting
20% 100%
40 - Amps 25-Amps
96.0 Volts 92.0 Volts
For example this means when the machine is set at a current of 40 Amps it can only weld for Two Minutes in
a Ten minute period.
The power source is protected by a built in temperature protection device,
This will activate if the machine is operated in excess of its amperage and duty cycle rating.
Duty Cycle
Amperage / Current
Voltage
Points to
Current machine
will output
This light indicates
• Over temperature
• Duty cycle exceeded

10
FRONT PANEL
1. Power Indicator Light
2. Overload Error Indicator
3. Cutting Circuit Operational Lamp
4. Cutting Indicator Light
5. Current Adjustment Knob
6. Run / Set Switch
7. Earth Lead Connection Socket
8. Plasma Torch Central Connector
REAR PANEL
9. Mains Power Switch
10. 240V AC Mains Power Cord
11. Cooling Fan
12. Air Filter/Water Separator Drain
13. Air Regulator Pressure Adjustment
14. Air Pressure Gauge
(view on side of machine)
15. Compressed Air Inlet
3
7
4
6
5
2
1
9
11
12
8
13
15
14
10

11
3. Connect the Plasma torch to the
Plasma Torch Central Connector.
6. Connect earth Clamp
to the terminal
1. Install the compressed air hose to the
connector at the rear panel of the machine
to the Compressed Air Inlet.
2. Plug the machine input power lead into
the 15 Amps wall socket, ensuring that
the Mains Power Switch is OFF.
Install the compressed air hose to the
connector at the rear panel of the machine to
the Compressed Air Inlet.
Connect the Plasma torch to the Plasma
Torch Central Connector.
Plug the machine input power lead into the
15 Amps wall socket, ensuring that the Mains
Power Switch is OFF.
Connect the earth lead to the Earth Lead
Connection Socket (positive) and connect
earth clamp to work piece ensuring that the
clamp makes good contact with bare metal.
SET UP P40 Inverter DC Plasma Cutter
1 3
2 4

12
Set Air pressure to 60-80 PSI,
410-550 KPA or 041-0.55 MPA
Make sure air compressor is turned on and
capable of 7-8 CFM (cubic feet per minute)
free air delivery, or 200 LPM (litres per minute)
58
9
10
6
Depress switch and the pilot arc res from
the nozzle and care must be taken when
depressing trigger switch. This arc is designed
to burn through contamination, paint or rust
to allow the main cutting arc to connect with
bare metal. Continued depressing of the switch
away from cutting surface will reduce the
effectiveness of the consumables and greatly
reduce their life span.
Switch ON the machine using Mains Power
Switch.
Set the RUN / SET switch to SET and test the
Air Pressure by sliding the safety switch back
on the torch and depress torch trigger
The plasma torch trigger switch has a safety
trigger to prevent accidental triggering of the
pilot arc. Slide the safety switch back and
depress switch.
Select your required current turning the
Current Adjustment Knob. If the plasma is
struggling to penetrate, increase amperage by
turning the Current Adjustment Knob
Set the RUN / SET switch to RUN,
7
SET UP P40 Inverter DC Plasma Cutter- continued

13
Adjust the cutting speed so that the sparks go
through the work piece and out the bottom of
the cut.
After the cutting arc starts, slowly start moving
the torch across the work piece.
Note: Always start the Arc on a material edge
or drill a small hole in the work piece to start
Arc.
At the end of the cut pause to allow the
plasma to sever the last part.
Regularly inspect your consumables for wear.
Replace when excessive wear is apparent.
If the sparks a blown out toward the torch or
at a great angle below the work piece, reduce
the cutting speed.
11 14
12 15
13
SET UP P40 Inverter DC Plasma Cutter- continued
Note: Pictures may vary from your machine model

14
PLASMA CUTTING FUNDAMENTALS
The Plasma arc process has always been seen as an alternative to
the oxy-fuel process. The plasma arc cutting process is
illustrated below. The basic principle is that the arc formed
between the electrode and the workpiece is constricted by a ne
bore, copper nozzle. This increases the temperature and velocity
of the plasma emanating from the nozzle. The temperature of the
plasma is in excess of 20 000°C and the velocity can approach
the speed of sound. When used for cutting, the plasma gas ow is
increased so that the deeply penetrating plasma jet cuts through the
material and molten material is removed in the efux plasma.
The process differs from the oxy-fuel process in that the plasma
process operates by using the arc to melt the metal whereas in the
oxy-fuel process, the oxygen oxidises the metal and the heat from the exothermic reaction melts the metal.
Thus, unlike the oxy-fuel process, the plasma process can be applied to cutting metals which form refractory
oxides such as stainless steel, aluminium, cast iron and non-ferrous alloys.
POWER SOURCE
The power source required for the plasma arc process must have a drooping characteristic and a high
voltage. Although the operating voltage to sustain the plasma is typically 50 to 60V, the open circuit voltage
needed to initiate the arc can be up to 400V DC.
On initiation, the pilot arc is formed within the body of the torch between the electrode and the nozzle.
For cutting, the arc must be transferred to the workpiece in the so-called ‘transferred’ arc mode.
The electrode has a negative polarity and the workpiece a positive polarity so that the majority of the arc
energy (approximately two thirds) is used for cutting.
GAS COMPOSITION
In the conventional system using a tungsten electrode, the plasma is inert, formed using argon, argon-H2
or nitrogen. However oxidising gases, such as air or oxygen, can be used but the electrode must be copper
with hafnium. The plasma gas ow is critical and must be set according to the current level and the nozzle
bore diameter. If the gas ow is too low for the current level, or the current level too high for the nozzle bore
diameter, the arc will break down forming two arcs in series, electrode to nozzle and nozzle to workpiece.
The effect of ‘double arcing’ is usually catastrophic with the nozzle melting.
CUT QUALITY
The quality of the plasma cut edge is similar to that achieved with the oxy-fuel process. However, as the
plasma process cuts by melting, a characteristic feature is the greater degree of melting towards the top of
the metal resulting in top edge rounding, poor edge squareness or a bevel on the cut edge. As these
limitations are associated with the degree of constriction of the arc, several torch designs are available to
improve arc constriction to produce more uniform heating at the top and bottom of the cut.
Plasma is commonly known as the 4th matter of state the rst being solid, then liquid, gas and then plasma.
each matter changes from one state to another through the introduction of heat

15
TIPS FOR PLASMA CUTTING
COMPRESSED AIR REQUIREMENTS
1. A reliable and consistent supply of clean dry compressed air is essential for proper operation.
2. The compressed air supply must have ltration in the line feeding the power source, both a standard
water trap (sintered bronze lter) and also a coalescing lter (for oil in air).
3. The unit requires a minimum (FAD) Free Air Delivery of 200LPM and 60 – 80 PSI pressure. This normally
means the compressor must be a belt drive model or if a direct drive it must have a motor power of 2.5HP
or greater.
4. The air must be dry and free of oil and moisture (normally a symptom of older, worn out compressors).
The air hose must also be of sufcient size (3/8”/10mm minimum) to supply the machine.
Note: Alloys generally take 50% more amperage for the thickness than steel
PIERCING THE WORK
Many inexperienced users try to pierce the metal by coming straight down perpendicular (90°) to the work.
This results in molten metal being blown back into the torch. A better method is to approach the metal at a
slight angle (60°) towards the direction of the cut. This way, the molten metal is blown away from the torch.
Handheld Operation – how it works
In a typical handheld plasma system, such as our Bossweld Plascut 40 Air Plasma, the electrode and nozzle
consumable parts are in contact with one another inside the torch when in the OFF state. When the trigger is
squeezed, the power supply produces a DC current that ows through this connection, and also initiates the
plasma gas ow. Once the plasma gas (compressed air) builds up enough pressure, the electrode and
nozzle are forced apart, which causes an electrical spark that converts the air into a plasma jet. The DC
current ow then switches from electrode to nozzle, to a path between the electrode and work piece. This
current and airow continues until the trigger is released.
WORK PIECE WORK PIECE
ELECTRODE
COOLING AIR
PILOT ARC
TIP
COMPRESSED AIR (PLASMA GAS)
NOZZLE
DROSS

16
PLASMA TORCH PT40
Central Adaptor
PART NO. DESCRIPTION
96.60432 Double Pointed Spacer Tecmo PT40/PT60
PART NO. DESCRIPTION
94.PT40.4 Bossweld PT40 Plasma Cutting Torch suits P40
PART NO. DESCRIPTION
96.60028 Swirl Ring Tecmo PT25/PT40/PT60 Trafimet S45/S54
PART NO. DESCRIPTION
96.52582 Electrode back striking Tecmo PT25/PT40/PT60
PART NO. DESCRIPTION
96.52583 Electrode Extended back striking Tecmo PT25/PT40/PT60
PART NO. DESCRIPTION
96.60389 Retaining Cap 6 holes Tecmo PT40/PT60,Trafimet S45
PART NO. DESCRIPTION
96.51318.08 Tip Contact B/Strike 0.80mm 20-30A Tecmo PT25/PT40/PT60
96.51318.09 Tip Contact B/Strike,0.9mm 30-40A Tecmo PT40/PT60
PART NO. DESCRIPTION
96.51314.09 Tip Ext Contact B/Strike,0.9mm 30-40A Tecmo PT40/PT60

17
Problem
Power indicator is not lit, fan does not work
and no output current
Power indicator is lit, fan works, no output
current
Over temperature indicator is on, no output
current
Output current is not stable.
Power lamp and temperature lamp on
Torch fails to ignite the arc when torch switch
activated
What to do
1. Check that the plasma is plugged into the 240V mains outlet
and is switched on.
2. Check that the mains fuse or breaker has not operated.
3. Check that the main switch on the rear of the unit is in the
on position.
1. Check the plasma cables are connected correctly.
2. Check the output connectors are not disconnected or
damaged.
3.Check that the earth clamp is connected securely to the
workpiece and that the contact point is clean of paint or rust.
1.Duty cycle of the unit has been exceeded.
Allow the unit to cool for 20 minutes.
1.Check mains voltage is constant.
2.Check the torch cable connector is tight in the socket.
3.Check the earth clamp connection to the workpiece.
1.Air ow blocked – check for blocked air ow around the unit
and correct condition.
2.Fan blocked – check and correct condition.
3.Unit is overheated - let it cool down for at least 5 minutes.
Make sure the unit has not been operated beyond the duty
cycle limit, refer to parameters
4.Faulty components in unit – return for repair or have
qualied technician repair as per service manual.
1.Faulty torch parts – inspect torch parts and replace if
necessary.
2.Gas pressure too high or too low – adjust to proper pressure.
3.Faulty components in unit – adjust for repair or have
qualied technician repair per service manual.
TROUBLE SHOOTING
OPERATIONAL ENVIRONMENT
- Height above sea level ≤1000m
- Operation temperature range -10~+40°C
- Air relative humidity is below 90%( 20°C)
- Preferably site the machine above oor level, ensure the maximum angle does not exceed 15 degrees.
- Protect the machine against heavy rain and against direct sunshine.
- The content of dust, acid, corrosive gas in the surrounding air or substance must not exceed normal
standard.
- Take care that there is sufcient ventilation during welding. There must be at least 30cm free distance
between the machine and wall.

18
Bossweld Universal Welders Trolley
Multi purpose welder trolley that suits most Bossweld welding machines.
Features
• 45kg capacity
• 3 storage levels
• Sturdy formed steel construction
• Cylinder holder accepts D and E size gas cylinders and comes with 2 safety chains
• Large 7.5cm casters for easy movement
• Welders sits at an angle for easy access to controls
• Handy cable hangers
• Overall dimension - 70.5cm (L) x 41.9cm (W) x 77.5cm (H)
Bossweld 16inch Welding Gloves
BossSafe 16 inch welding gloves available in black and green cow split leather.
Bossweld Shade 5 Gas Welding Flip Up Goggles
Lightweight goggles used for oxygen/acetylene and oxygen/LPG cutting and brazing.
Can also be used during plasma cutting process.
• Flip up lens
• Elastic head strap
• Comfortable t to face
• Complete with shade 5 lens
Bossweld Gas Welding Flip-Up Goggles
Lightweight goggle used for Oxy/Acetylene and Oxy/LPG cutting and brazing
Features
• Light weight
• Flip up lenses
• Comfortable t to face
• Elastic head straps
Applications
• Eye protection during Oxy/Acetylene and Oxy/LPG cutting and brazing
• Plasma cutting
CODE DESCRIPTION
600311 Bossweld Welder Trolley Universal
CODE DESCRIPTION
700010 Bossweld 16”” Black & Gold Welding Glove
CODE DESCRIPTION
700056 Bossweld Gas Welding Flip-up Goggles Shade 5
CODE DESCRIPTION
700055 Bossweld Gas Welding Flip-up Goggles Shade 5
MACHINE CONSUMABLE OPTIONS
Bossweld Engineers Chalk
High quality soapstone engineers chalk used for marking steel in general engineering
& boilermaking.
Features
• 75mm long
• 10 x 5mm or 10 x 10mm
• Semi permanent marking of steels
CODE DESCRIPTION
800020 Bossweld Engineers Chalk 75 x 10 x 10mm
800022 Bossweld Engineers Split Chalk 75 x 10 x 5 mm

19
Bossweld Leather Welders Jacket
Chrome leather welding jacket with metal snaps. Unlined, the jacket has
heavy duty sewing.
Features
• Heavy duty chrome leather
• Double studs for extra protection
• Several sizes available
• Heavy duty sewing
Bossweld FR40 Welders Jacket with leather Sleeve
Manufactured from a lightweight, ame retardant material, provides protection
for the upper body & arms, with chrome leather sleeves.
Features
• Light weight composite welders jacket
• Flame retardant material
• Several sizes available
• Leather sleeves for excellent protection
Bossweld Chrome Leather Apron
Chrome leather full apron. Two piece style with heavy duty sewing. 60cm x 90cm.
Features
• Heavy duty chrome leather
• Leather neck and waist adjustable strap
• Heavy duty sewing for reliability
• Excellent protection (60cm x 90cm)
CODE DESCRIPTION
700001M Bossweld Leather Welder’s Jacket (Medium)
700001L Bossweld Leather Welder’s Jacket (Large)
700001XL Bossweld Leather Welder’s Jacket (X Large)
700001XXL Bossweld Leather Welder’s Jacket (XX Large)
700001XXXL Bossweld Leather Welder’s Jacket (XXX Large)
CODE DESCRIPTION
700255M Bossweld FR-40 Jacket w/ Leather Sleeve - M
700255L Bossweld FR-40 Jacket w/ Leather Sleeve - L
700255XL Bossweld FR-40 Jacket w/ Leather Sleeve - XL
CODE DESCRIPTION
700002 Bossweld Chrome Leather Full Apron 60 x 90cm
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MACHINE CONSUMABLE OPTIONS
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OTHER PRODUCTS IN OUR RANGE
• ELECTRODES
• TIG RODS
• WELDING HELMETS
• WELDING MACHINES
• TORCH SPARE PARTS
• WELDING ACCESSORIES
• MIG WIRE
• GAS EQUIPMENT
• WELDING SAFETY
• MIG TORCHES
• TIG TORCHES
• WELDING CABLE
Version 1.0 2019