Bowflex BodyTower User manual

Assembly Manual
Manual en Español Latino Americano:
http://www.bowflex.com
Bowflex®BodyTower™
®®

Table of Contents
Important Safety Instructions.............................................................3
Specifications........................................................................................4
Parts .......................................................................................................5
Hardware................................................................................................6
Tools ........................................................................................................6
Assembly Steps.....................................................................................7
Nautilus, Inc., (800) NAUTILUS / [phone], www.NautilusInc.com - Customer Service: North America [phone],
[email protected] | outside U.S. +01-360-859-5180, [email protected] |
Printed in China | © 2011 Nautilus, Inc., All rights reserved. ™ and ® indicate a trademark or registered trademark. Nautilus, Inc.
(www.NautilusInc.com) trademarks include NAUTILUS®, BOWFLEX®, SCHWINN® and UNIVERSAL® and respective logos.
Other trademarks are the property of their respective owners.
2

Important Safety Instructions
This icon means a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Before using this equipment, obey the following warnings:
Read and understand all warnings on this equipment.
Carefully read and understand the Assembly Manual.
• Keep bystanders and children away from the product you are assembling at all times.
• Do not assemble this equipment outdoors or in a wet or moist location.
• Make sure assembly is done in an appropriate work space away from foot traffic and
exposure to bystanders.
• Some components of the equipment can be heavy or awkward. Use a second person when
doing the assembly steps involving these parts. Do not do steps that involve heavy lifting or
awkward movements on your own.
• Set up this equipment on a solid, level, horizontal surface.
• Do not try to change the design or functionality of this equipment. This could compromise the
safety of this equipment and will void the warranty.
• If replacement parts are necessary, use only genuine replacement parts and hardware
supplied by Nautilus. Failure to use genuine replacement parts can cause a risk to users,
keep the equipment from operating correctly and void the warranty.
• Do not use until the equipment has been fully assembled and inspected for correct
performance in accordance with the Owner’s Manual.
• Read and understand the complete Owner’s Manual before first use. Keep the Owner’s and
Assembly Manuals for future reference.
• Do all assembly steps in the sequence given. Incorrect assembly can lead to injury.
3

Specifications
Before Assembly
Select the area where you are going to set up and operate your equipment. For safe operation, the location
must be on a hard, level surface. Allow a workout area of minimum 123” x 123” (3.1m x 3.1m).
Follow these basic points when you assemble your equipment:
1. Read and understand the “Important Safety Instructions” before assembly.
2. Collect all the pieces necessary for each assembly step.
3. Using the recommended wrenches, turn the bolts and nuts to the right (clockwise) to tighten, and the
left (counterclockwise) to loosen, unless instructed otherwise.
4. When attaching 2 pieces, carefully lift and look through the bolt holes to help insert the bolt through the
holes.
5. The assembly requires 2 people.
76.9”
195.4 cm
49.7”
126.3 cm
51.2”
130.1 cm
4

Parts
Ref. Qty Description Ref. Qty Description
1 1 Base Cross Brace 7 1 E-Z Adjust Arm, Left
2 1 Base Frame, Left 8 1 E-Z Adjust Arm, Right
3 1 Base Frame, Right 9 1 Pull Up Bar
4 2 Upright 10 1 Exercise Placard
5 1 Backbone 11 2 Handgrip
6 1 Back Pad Assembly 12 2 Sling Strap
10
1
23
4
5
6
7
8
9
12
11
5

Hardware Guide
Ref. Qty Description Ref. Qty Description
A 6 Button Head Hex Screw M8 X 35 G 14 Lock Washer M8
B 4 Carriage Bolt M8 X 55 H 18 Flat Washer M8
C 4 Button Head Hex Screw M8 X 60 I 2 Flat Washer M10
D 2 Carriage Bolt M10 X 55 J 2 Acorn Nut M10
E 4 Acorn Nut M8 K 2 Lock Washer M10
F 4 Hex Nut M8
Included Not Included
Rubber mallet
Utility knife or scissors to cut nylon ties
Tape
Tools
6mm
M8/M10
A B C D E F
G H I J K
6

Assembly Steps
Note: Do not tighten the hardware until the parts of the base are together. Make sure that
the square on the bolt is in the square hole (1a) on the Base Cross Brace.
Do not install the hardware that joins the left and right Base Frames at this time.
Step 1: Attach Base Cross Brace to Base Frames
B
H
G
E
1
2
3
X4
X4 1a
B
7

Assembly Steps
Note: Do not completely tighten the hardware at this time.
Step 2: Attach Uprights to Cross Brace
A
G
H
X4
4
8

Step 3: Attach E-Z Adjust Arms to Back Pad Assembly
Assembly Steps
7
6
8
9

Assembly Steps
Remove the Locking Pins (7a) from E-Z Adjust brackets before you install the assembly on
the Uprights. Tilt the assembly to put it on the Uprights. If necessary, remove end caps from
the Uprights. Grasp the assembly near the Uprights and tilt it to move clear of the height
adjustment holes in the Uprights. Carefully slide it down the Uprights.
Note: The scratch guard strips on the front of the Uprights help to protect the finish during
assembly.
NOTICE: Be careful to avoid damage to the plastic sliders inside the E-Z Adjust brackets.
Be sure that the E-Z Adjust Bar assembly fully engages the holes in the Uprights.
Insert the Locking Pins (7a) through the holes in the brackets to lock the E-Z Adjust
Bar in position on the Uprights.
Step 4: Install the E-Z Adjust Bar Assembly on the Uprights
7a
7a
10

Step 5: Install the Pull Up Bar to the Uprights
Note: Move the E-Z Adjust Bar to the bottom of the Uprights and tighten the hardware at the
base of the Uprights completely. Then move the E-Z Adjust Bar to the top of the Uprights
and tighten the hardware on the Pull Up Bar.
Make sure that the E-Z Adjust Bar is locked in position with the locking pins after
each move.
Assembly Steps
9
C
H
X4
H
G
F
X4
11

Assembly Steps
Step 6: Install the Backbone to the Pull Up Bar and Base
5
A
D
G
H
J
K
I
X2
X2
Note: Attach the Backbone to the Pull Up Bar first. For the carriage bolts at the base, you can
put a piece of tape on each bolt head to hold it in position during installation. Tighten the
outer bolts first.
Tighten all hardware. Slide the E-Z Adjust Bar up and down to be sure it moves easily on
the Uprights.
12

Step 7: Install Placard on Backbone
Assembly Steps
10
13

Step 8: Attach Handgrips and Sling Straps
Assembly Steps
11
12
14

Inspect your equipment to ensure that all fasteners are tight, the equipment is level, and
components are properly assembled.
Do not use the equipment until the equipment has been fully assembled and
inspected for correct performance in accordance with the Owner’s Manual.
Note: Record serial number in the Serial Number field at the beginning of the Owner’s
Manual.
Assembly Steps
Step 9: Final Inspection
15

Nautilus®Bowflex®Schwinn®Fitness Universal®
004-4693-111811C