BraunAbility Millennium 2 L1100IB4061RP-2 User manual

Millennium 2
Bariatric Series
401931 Rev. A
November
2015
Original Instructions
International
Owner Manual
ISO 9001:2008
www.braunability.com/international
631 West 11th Street, Winamac, IN 46996, USA
Phone: [phone] Fax: [phone]
Public Use
Wheelchair Lifts
Rev. B

Congratulations
The BraunAbility employee family thanks you for purchasing your new
wheelchair lift. We design and build each BraunAbility product for
reliability, quality and safety. Our founder, Ralph Braun, instilled that
ethic from day one and we live by that commitment today.
This manual includes operating instructions, safety precautions and
maintenance procedures for your new wheelchair lift. As long as it’s
properly maintained and operated, your BraunAbility lift will provide
mobility freedom for years.
Thank you again for your business, and enjoy your independence!
Sincerely,
The BraunAbility Employee Family
OWNER'S WARRANTY REGISTRATION
War. Card 07.ai
PURCHASED FROM
DATE INSTALLED
NAME
ADDRESS
CITY
TELEPHONE
TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
OWNER
STAT E ZIP
Sample Warranty/Registration Card
Warranty
XXXXXXXXXX XX-XXXXX
Serial No.
Model No.
Consult your local BraunAbility dealer regarding warranty policy.
www.braunability.com/international
Sample Serial Number Identication Tag
Model No.
Serial No.
Rev.
Date of Manufacture
BraunAbility®
INDIANA, USA
BRAUNABILITY.COM
REV
XXXXXXX
SERIAL NUMBER
XXXX Use Lift
Max. Lifting Capacity - XXX lb
XXXXXXX
MODEL NUMBER
MFG DATE
XXXXXXX X

Page 1
Contents
Document Cross Reference
Service Manual 401932
Installation and Service Safety Precautions ................. 2 - 3
Lift Operation Safety .................................................... 4 - 6
Specications .................................................................... 7
Lift Terminology ................................................................. 8
Lift Installation
Position Lift ........................................................ 9- 10
Secure Lift ............................................................. 11
Attach Power and Ground Cables .................. 12 - 13
Connect Interlocks ................................................. 14
Lift Operating Instruction Decal ............................. 14
Platform Angle Adjustment .................................... 15
Tower Microswitch Adjustment ....................... 16 - 17
Installer Verication ........................................ 18 - 19
Lift Operation Safety ................................................ 20 - 22
Lift Operating Instructions ........................................ 23 - 25
Manual Operating Instructions ................................. 26 - 27
Emergency Stop (E-Stop) Operating Instructions ........... 28
Maintenance and Lubrication Schedule ................... 29 - 34
Declarations
Declaration of Conformity - Machinery ...................35
Declaration of Conformity - EMC ........................... 36
Declaration of Noise Emission ............................... 37

Page 2
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Installation and Service Safety Precautions
Safety Symbols
SAFETY FIRST! Know That....
C
This symbol indicates
important information
regarding how to
avoid a hazardous
situation that could
result in minor person-
al injury or property
damage.
B
This symbol indicates
important safety in-
formation regarding a
potentially hazardous
situation that could
result in serious bodily
injury and/or property
damage.
DAdditional information provided to help clarify or detail a specic subject.
The information contained
in this manual and
supplements (if included),
is provided for your use and
safety. Familiarity with proper
installation, operation, mainte-
nance and service procedures
is necessary to ensure safe,
trouble free lift operation.
Safety precautions are provided
to identify potentially hazardous
situations and provide instruc-
tion on how to avoid them.
A
E
F
This symbol indicates that there are dangerous energy levels present inside the
enclosure of this product. To reduce the risk of re or electric shock, do not attempt
to open the enclosure or gain access to areas where you are not instructed to do
so. Refer servicing to qualied service personnel only.
This symbol indicates that a condition where damage to the equipment resulting
in injury to the operator could occur if operational procedures are not followed. To
reduce the risk of damage or injury, refer to accompanying documents, follow all
steps or procedures as instructed.
These symbols will appear throughout this manual as well as on the labels posted on your lift.
Recognize the seriousness of this information.
GThis symbol indicates that a condition where injury or damage could occur if
contact is made with the hot surface.
36512
HThis symbol indicates an area to avoid bodily contact to prevent injury.
36514
IThis symbol indicates the presence of high pressure hydraulic hoses. Use
appropriate personal protective equipment when working on hydraulic system.
K
CAUTION
CAUTION
CAUTION
CAUTION
JThis symbol indicates the presence of a re hazard. Avoid open ames or
sparks when working with ammable materials to prevent injury or damage.
This symbol indicates a device weighs in excess of 138 kg (305 lbs).
Use of a fork lift or hoist is required.
NOTICE
36513

Page 3
Route all cables clear of exhaust system, other hot areas, moving parts, wet areas, etc.
Risk of electrical shock or re! Use extra care when making electrical connections.
Connect and secure as outlined in Installation Instructions and Wiring Diagrams.
Adjust platform angle and oor level positioning of bridge plate before operating lift with
passenger.
Maintenance and repairs must be performed only by authorized service personnel.
Perform maintenance and lubrication procedures exactly as outlined in the
Maintenance and Lubrication Schedule contained in this manual.
Disconnect the power cable at the battery prior to servicing.
Never modify (alter) a BraunAbility lift.
Replacement parts must be BraunAbility authorized replacements.
Never install screws or fasteners (other than factory equipped).
Whenever replacing a hydraulic cylinder or seals, lower platform fully.
Failure to follow these safety precautions may result in serious bodily injury and/or
property damage.
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Read this manual, supplement(s) and lift-posted operating
instructions decals before performing installation,
operation, or service procedures.
Use appropriate personal protective equipment when
installing and servicing lift.
Remove any obstructions within the lift mounting/
operating area prior to beginning installation procedures.
Install lift and power platform to fully folded position before
removing shipping straps.
Do not fold or unfold the platform prior to positive
securement of base plate mounting hardware.
Check for obstructions such as gas lines, wires,
exhaust, etc. before drilling or cutting during installation
procedures.
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Service Safety Precautions
Installation and Service Safety Precautions
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If installation, main-
tenance or repair
procedures can-
not be completed
exactly as provided
in this manual or
if the instructions
are not fully un-
derstood, contact
BraunAbility im-
mediately. Failure
to do so may result
in serious bodily
injury and/or prop-
erty damage.
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Page 4
Lift Operation Safety
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Safety Symbols
SAFETY FIRST! Know That....
C
CAUTION
CAUTION
CAUTION
CAUTION
This symbol indicates
important information
regarding how to
avoid a hazardous
situation that could
result in minor person-
al injury or property
damage.
B
This symbol indicates
important safety in-
formation regarding a
potentially hazardous
situation that could
result in serious bodily
injury and/or property
damage.
DAdditional information provided to help clarify or detail a specic subject.
The information contained
in this manual and
supplements (if included),
is provided for your use and
safety. Familiarity with proper
installation, operation, mainte-
nance and service procedures
is necessary to ensure safe,
trouble free lift operation.
Safety precautions are provided
to identify potentially hazardous
situations and provide instruc-
tion on how to avoid them.
A
E
F
This symbol indicates that there are dangerous energy levels present inside the
enclosure of this product. To reduce the risk of re or electric shock, do not attempt
to open the enclosure or gain access to areas where you are not instructed to do
so. Refer servicing to qualied service personnel only.
This symbol indicates that a condition where damage to the equipment resulting
in injury to the operator could occur if operational procedures are not followed. To
reduce the risk of damage or injury, refer to accompanying documents, follow all
steps or procedures as instructed.
These symbols will appear throughout this manual as well as on the labels posted on your lift.
Recognize the seriousness of this information.
GThis symbol indicates that a condition where injury or damage could occur if
contact is made with the hot surface.
36512
HThis symbol indicates an area to avoid bodily contact to prevent injury.
36514
I
K
JThis symbol indicates the presence of a re hazard. Avoid open ames or
sparks when working with ammable materials to prevent injury or damage.
This symbol indicates the presence of high pressure hydraulic hoses. Use
appropriate personal protective equipment when working on hydraulic system.
This symbol indicates a device weighs in excess of 138 kg (305 lbs).
Use of a fork lift or hoist is required.
NOTICE
36513

Page 5
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Lift Operation Safety
Keep operator and bystanders clear of area in which the lift operates.
Lift attendant must observe passenger at all times during lift operation.
Ensure adequate lighting exists in the lift operating area.
Whenever a wheelchair passenger (or standee) is on the platform, the:
• Passenger must be positioned fully inside yellow boundaries facing outward.
• Wheelchair brakes must be locked
• Bridge plate and roll stop must be up (vertical)
• Roll Stop latch must be fully engaged
• Passenger should grip both handrails (if able).
Wheelchair lift attendants should be instructed on any special needs and/or procedures
required for safe transport of wheelchair passengers.
Load and unload clear of vehicular trafc.
Do not attempt to load or unload a passenger in a wheelchair or other apparatus that
does not t on the platform area.
The lift attendant shall not ride on the platform with the passenger. The lift is intended
for use by a single passenger.
Do not overload or abuse. The load rating applies to both the raising and lowering
functions.
Use caution when operating this equipment out of doors during electrical storms or
similar electrical phenomena.
Use caution when operating this equipment in severe weather or environmental
conditions (fog, rain, snow, ice, dust, etc.)
Discontinue lift use immediately if any lift or vehicle interlock does not operate properly.
Do not operate or board the lift if you or your lift operator are intoxicated.
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Lift Operation Safety Precautions
Read manual and supplement(s) before operating lift.
Read and become familiar with all safety precautions,
operation notes and details, operating instructions and
manual operating instructions before operating the lift.
Load and unload on level surface only.
Engage vehicle parking brake before operating lift.
Provide adequate clearance outside the vehicle to accom-
modate the lift before opening lift door(s) or operating lift.
Inspect lift before operation. Do not operate lift if you
suspect lift damage, wear or any abnormal condition.
Do not use as a link bridge.
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If the lift operating
instructions, manual
operating instruc-
tions and/or lift
operation safety pre-
cautions are not fully
understood, contact
BraunAbility immedi-
ately. Failure to do so
may result in serious
bodily injury and/or
property damage.
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Page 6
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Do not raise front wheelchair wheels (pull wheelie) when loading, boarding, or riding on
the platform.
Open lift door(s) fully and secure before operating lift.
Position and secure (buckle, engage, fasten, etc.) the wheelchair-equipped occupant
seat belt (torso restraint) before loading onto the wheelchair lift platform.
Lift attendants must ensure that lift occupants keep hands, arms and all other body
parts within the lift occupant area and clear of moving parts.
Platform must be positioned at oor level (bridging position) when loading or unloading
in and out of vehicle.
Do not use platform bridge plate or roll stop as a brake. Stop and brake wheelchair
when loading onto the platform (manually stop and brake manual wheelchairs — stop
powered wheelchairs with the wheelchair controls).
Turn powered (electric) wheelchairs off when on lift platform.
Press the DOWN switch until the entire platform rests on ground level (lowered
fully) and the roll stop is fully unfolded (ramp position) before loading or unloading a
passenger at ground level.
Roll stop must be fully unfolded (ramp position) until front and rear wheelchair wheels
cross the barrier when loading or unloading at ground level.
Accidental activation of control switch(es) may cause unintended operation(s).
Maintenance and lubrication procedures must be performed as specied in this manual
by authorized (certied) service personnel.
Replace missing, worn or illegible decals.
Never modify (alter) a BraunAbility lift.
Do not use accessory devices not authorized by BraunAbility.
Do not remove any guards or covers.
Keep clear of any hydraulic leak.
Failure to follow these safety precautions may result in serious bodily injury and/or
property damage.
Lift Operation Safety
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Page 7
Specications
The lift must be installed, operated, and maintained as detailed in applicable manuals.
Any use of equipment other than instructed in this manual is prohibited.
The 500 kg (1102 lb) lift capacity Millennium-2 series lifts have completed 15,600 cycles with a 500 kg
load and a static load test with a 1050 kg (2315 lb) load.
The specifcations below reect CE standards. Lifts meet or exceed these requirements.
Operating Temperature
This equipment will operate in its intended ambient at a minimum between -30ºC and +65ºC.
Relative Humidity
This equipment will operate correctly within an environment at 50% RH, at 40ºC.
Altitude
This equipment will operate correctly up to 1000 m above mean sea level.
Sound Pressure Level
The emission sound pressure level at the operator’s position is expected not to exceed 70 db(A).
Transportation and Storage
This equipment will withstand, or has been protected against, transportation and storage temperatures
of -25ºC to +55ºC, and for short periods of up to +70ºC.
The lift has been packaged to prevent damage from the effects of normal humidity, vibration, and shock.
Section Modulus (S) (IN˄3): 4.363333333
L1100IB4061RP-2 12 VDC500 kg (1102 lb) 213 kg (469 lb)
Maximum
Load Capacity
Power
Requirement
Lift
Weight
Lift
Model

Page 8
Lift Terminology
Rear
Front
Outboard
(passenger's side)
Inboard
(driver's side)
“Arrows/30°-30°”6-13-90
(of vehicle)
(of vehicle)
Outboard
Right
Left
Inboard
BraunAbility wheelchair lifts provide a
method of boarding and exiting applicable
motor vehicles. BraunAbility wheelchair
lifts accommodate wheelchair passengers,
standees, and other mobility aid users.
The lift must be installed, operated,
and maintained as detailed in this
manual. Any use of equipment
other than instructed in this manual
is prohibited.
Pump Module (Rear)
Hand-Held Pendant Control
Base
Plate
Base
Plate
Cover
Top Parallel Arm (2)
Adjustable Quiet-Ride Stow Block (2)
Main Cylinder (2)
Vertical Arm Cover (4)
Pump Side Vertical Arm
Handrail (2)
Roll Stop
Saddle (2)
Outer Fold Arm (2)
Opposite Pump Side Vertical Arm
Bottom Parallel
Arm (2)
Platform Light (2)
Lift-Tite™
Latch (2)
Unfold Assist Compression Spring (2)
Roll Stop Latch
Tower (2)
Bridge
Plate
Inner Fold Arm (2)
Platform Side Plate (2)
Roll Stop Cylinder
(not visible - underside of platform)
E-Stop
Platform
Access Door

Page 9
Lift Installation
Lift towers and
vertical arms must
be parallel (aligned)
with vertical sides
of door jamb and
perpendicular (90˚)
to the vehicle oor.
Position Lift
Clearance:
Center the lift in the opening. See Fig-
ure B. Position the base plate parallel to
(aligned with) the door opening as shown
in Figure C. Close the vehicle door(s).
Position lift as close to the door opening
as possible while maintaining a minimum
clearance of 12 mm between the lift and
the door or wall. See Figure D.
Lift-Tite®Latches: When checking ve-
hicle wall clearance - allow the lift to drift
fully into the Lift-Tite®latches to ensure
clearance (should drift occur). See Figure
F. Using the hand pump handle, stroke the
hand pump to stow the lift fully. Then open
the valve slightly (1/2 turn only), and allow
the Lift-Tite®latches to engage the vertical
arm pins fully. Close pump valve.
Figure C
Figure B
Vertical Arm
must clear
door opening.
Align
(Parallel)
90
Vertical Arm
must clear
door opening.
Side to Side Alignment
Center lift in
door opening.
Align
(Parallel)
Align Base Plate with Door Opening
DOOR OPENING

Page 10
Lift Installation
Position Lift
Alignment:
Side-to-Side Alignment: See Figure B on
previous page. The lift vertical arms and
platform should be perpendicular (90°) to the
vehicle oor and parallel (aligned) with the ver-
tical sides of door jamb. The vertical arms and
the parallel arms must clear the door opening
when the lift folds and unfolds.
Inboard-to-Outboard Alignment: See Figure
D. The vertical arms and parallel arms must be
aligned and parallel to each other. See Figure
D. The lift towers should be perpendicular (90°)
to the vehicle oor (except when base plate
wedges are used).
Step well Installations: It is not permissible
for the base plate to overhang the step well.
Base plate support must be constructed in the
step well for lift support. The structure must be
level with the existing oor and of equivalent
construction (structural strength).
90°
Minimum
12 mm
Clearance
Minimum
12 mm
Clearance
Figure D
Lift-Tite®Latches: When checking
vehicle wall clearance - allow the lift to
drift fully into the Lift-Tite®latches to
ensure proper clearances.
Lift-Tite®
Latch
Engagement
Pin
Except when
wedges are used.
Figure F
Figure E
Base Plate
Wedges
Mounting Bolts
(Typical)
Base Plate Wedges: The top of the lift may
need to be tilted inboard slightly to provide the
minimum 12mm clearance. Position wedges
as shown in Figure E.
Install wedges to increase platform and verti-
cal arm clearance between lift and vehicle.

Page 11
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76
14
5 8
1. Drill two mounting holes
(holes 6and 7).
2. Temporarily secure lift using
two mounting bolts (holes 6
and 7).
3. Manually deploy lift and
check lift clearance. Drill
remaining mounting holes.
4. Install below oor mounting
hardware per instructions
supplied in kit.
5. Tighten mounting bolts 1
through 10 per sequence
detailed above. Note deec-
tion detail below.
Mounting Bolt Torque Tar-
get: 40 Nm.
Check for obstruc-
tions such as gas
lines, wires, exhaust,
etc. before drilling
or cutting. Failure to
do so may result in
serious bodily injury
and/or property
damage.
32
Secure lift
Figure G
Dimensions
MUST
be Equal
90˚ 90˚
32879-005.ai
To Correct:To Correct:
T
I
G
H
T
E
N
L
O
O
S
E
N
L
O
O
S
E
N
L
O
O
S
E
N
T
I
G
H
T
E
N
T
I
G
H
T
E
N
L
O
O
S
E
N
T
I
G
H
T
E
N
LoosenTighten Tighten TightenLoosen Loosen
Figure H
Lift Installation
Dimensions
MUST
be Equal
90˚ 90˚
32879-005.ai
To Correct:To Correct:
T
I
G
H
T
E
N
L
O
O
S
E
N
L
O
O
S
E
N
L
O
O
S
E
N
T
I
G
H
T
E
N
T
I
G
H
T
E
N
L
O
O
S
E
N
T
I
G
H
T
E
N
10
9

Page 12
Aux.
TO
LIFT
Bat.
Pos. Neg.
Aux. Bat.
Bat.
Pos. Neg.
Aux.
TO
LIFT
Floor
Grommet
Rubber
Boot
Star Washer
3/8” Hex Nut
Power
Feed Stud
1. Drill 28.5mm diameter grommet access hole.
Check under the vehicle for obstructions.
2. Insert grommet. Secure grommet with two
self-tap screws.
3. Route ground and power cables through
grommet. Route cables clear of exhaust,
other hot areas and moving parts.
4. Connect ground and power cables.
Lift Installation
Attach Power and Ground Cables
Figure I
Vehicle Battery Positive Cable:
Install in-line circuit protection device as
shown in Figure I. Attach power cable and
lead cable as shown.
Circuit
Protection
Device
Lead Cable
OEM (+) Cable
Ground Cable
to Chassis
4 Gauge
(21.1mm2)
(not supplied)
Vehicle
Battery
OEM (-) Cable
Battery Cable to
Circuit Protection
Device
Ground Cable
to Chassis
36513

Page 13
DOOR OPENING
Lift Base Plate
NEG.
POS.
Battery
Chassis
Pump
Module
Figure J
Battery to Frame
Ground Cable
4 Gauge (21.1mm2)
(not supplied)
Pump Mounted
Ground Cable
4 Gauge
(21.1mm2)
Grommet
Pump
Module
Chassis
Chassis
5/16”
External Tooth
Star Washer
5/16-18 x 3/4”
Thread Cutting
Screw
9/32” Diameter
Pilot Hole
Pump Ground Cable:
Route the pump mounted cable through the
oor grommet and connect to a vehicle fram-
ing member as shown. See Figure J.
Vehicle Battery Ground Cable:
A 4 gauge (21.1mm2) ground cable must
be connected from vehicle battery negative
post to the same vehicle framing member
the pump ground cable is attached to. See
Figure J.
Ground Cable Corrosion: When mount-
ing ground cables, remove undercoating,
dirt, rust, etc. from framing member around
mounting holes (minimum 16mm diameter
area). Apply protective coating to mounting
holes to prevent corrosion. Failure to do so
will void warranty of certain electrical compo-
nents.
Position and secure
ground cable clear
of lift operation.
CAUTION
CAUTION
CAUTION
CAUTION
Lift Installation
Attach Power and Ground Cables
Mounting Hardware
Detail

Page 14
Lift Installation
Connect Interlocks
Vehicle and Lift Interlocks
The pump module is equipped with a lift interface
9-circuit connector (female socket). A mating 9-circuit
connector (male plug) is supplied.
To meet minimum CE requirements, connect to vehicle
interlock harness as outlined below (Steps 1-5).
INTERLOCK
CONNECTOR - P21
6
5
4
3
2
1
SIGNAL DEFINITIONNO.
9-COND WIRE CODE
7
8
9
VEHICLE SECURE (+12V INPUT)
LIFT NOT STOWED (GND)
NOT AVAILABLE
NOT AVAILABLE
NOT AVAILABLE
NOT AVAILABLE
NOT USED
NOT USED
LIFT STOWED (GND)
46 5
13 2
79 8
1
32
4
65
7
9 8
To Interlock
Disconnect
2
1
5
Disconnect
and remove
eye terminal
Connect
4
Connect vehicle
interlock signal wires
3
LIFT SIGNAL OPTIONS
Install 32638A in cavity:
5 (- LIFT NOT STOWED)
9 (- LIFT STOWED)
VEHICLE SECURE
SIGNAL
(Grey/Red)
LIFT SIGNAL
(Yellow/Light Blue)
PUMP MODULE
CONNECTOR - J21
6
5
4
3
2
1
SIGNAL DEFINITIONNO.
9-COND WIRE CODE
7
VEHICLE SECURE (+12V INPUT)
LIFT NOT STOWED (GND)
NOT AVAILABLE
NOT AVAILABLE
NOT AVAILABLE
NOT AVAILABLE
NOT USED 64 5
31 2
97 8
3
12
6
45
9
78
8NOT USED
LIFT STOWED (GND)
9
Lift
Pump
Module
Note: Pins 5 and 9 are 3 Amp Max.
Pin 6 is 10 Amp Min. Supplied
Male 9-Pin
Connector
32638A
Lift Operating Instructions Decal
Afx Lift Operating Instructions decal to vehicle
door in a highly visible location near the hand-
held pendant control (lift operator position).
Replace any missing, worn, or illegible decals.
Notice: Clean surfaces with isopropyl alcohol
before decal application. Use a clean cloth
or paper towel. Do not use oily shop rags.
Wipe surface free of residue with dry portion
of cleaning cloth.
36513

Page 15
Lift Installation
Platform Angle Adjustment
Lowering Sequence Requirements
1. The outboard end (toe)
of the platform must contact
the ground rst to ensure the
spring-loaded outboard roll stop
unfolds fully. See Figure B.
2. The inboard end (heel) of
the platform must lower fully
(vertical arms must contact
ground when fully lowered).
See Figure B.
The angle of the platform at
ground level directly affects
the angle of the platform when
positioned at oor level.
Raise the platform to oor level.
Note the angle of the platform.
The platform at oor level
should have a slight upward
angle as shown in Figure C.
Adjust platform angle as de-
tailed below.
(Heel) Inboard Outboard (Toe)
Rear
Front
Outboard
(passenger's side)
Inboard
(driver's side)
“Arrows/Direction
(of vehicle)
(of vehicle)
Heel
Ground Level
Outboard roll stop
must unfold ly.
Platform heel
must lower fully.
Outboard
Roll Stop
Floor level
Wedges (option)
Figure C
2 1
Adjustment Procedure:
Platform angle adjustment
Allen screws are provided on
each side of the platform (see
photo at right).
Turn adjustment screws clock-
wise to raise the outboard end
of the platform. Turn adjust-
ment screws counterclockwise
to lower the outboard end of
the platform.
Both adjustment screws must
be adjusted equally.
Platform Stop Blocks: When
adjusting platform angle, en-
sure both stop blocks are mak-
ing full contact with the vertical
arms (see photo at right).
Floor Level Adjustment:
Following platform angle
adjustment, set oor level posi-
tioning as detailed in Tower
Microswitch Adjustment.
Check platform angle again
after performing Tower Micro-
switch Adjustment procedures.
Adjustment Screw
Stop blocks must
make full contact.
A
Stop
Block
Vertical
Arm
36514
Figure B

Page 16
Tower Microswitch Adjustment
Tower 1 (Unfold) Switch Adjustment
Floor Position from Stow
1. Position platform at the fully stowed
position using the manual hand pump or
pendant control.
2. Turn switch adjustment screw clockwise 3
full turns.
3. Press pendant UNFOLD switch (continue
pressing switch until platform stops unfold-
ing).
4. When platform stops unfolding, turn switch
adjustment screw counterclockwise while
pressing the pendant UNFOLD switch.
Platform position will change. Repeat ad-
justment until criteria below is met.
Proper Adjustment Criteria:
• Bridge plate should just rest on base plate
cover. See Photo C.
• Should be an approximate 3 mm clear-
ance between outboard end of rotating
pivot slide arm saddle and the lower
parallel arm. See Photo B.
Tower 2 (Up) Switch Adjustment
Floor Position from Below Floor
1. Lower platform a minimum of 15.25 cm
below oor level position using the manual
hand pump or pendant control.
2. Turn switch adjustment screw counter-
clockwise 3 full turns.
3. Press pendant UP switch (continue press-
ing switch until platform stops).
4. When platform stops, turn switch adjust-
ment screw clockwise while pressing the
pendant UP switch. Platform position will
change. Adjust platform to meet criteria
listed for Tower 1 Switch "Proper Adjust-
ment Criteria".
TOWER
4
TOWER
3
32943
TOWER
2
TOWER
1
32942
Figure D TOWER
2
TOWER
1
32942
TOWER
2
TOWER
1
32942
TOWER
4
TOWER
3
32943
TOWER
4
TOWER
3
32943
Review adjustment
procedures below and
adjust as needed only.
Left (rear) pump lift depicted.
Right (front) pump lift is a
mirrored image.
C
Bridge plate should rest on base plate cover.
3 mm
B
36514

Page 17
Tower Microswitch Adjustment
Review adjustment
procedures below and
adjust as needed only.
Left (rear) pump lift depicted.
Right (front) pump lift is a
mirrored image.
Tower 3 (Count) Switch Adjustment
Cycle Counter Switch
1. Position platform approximately 25 mm below
oor level position using the pendant control.
2. View the Tower 3 microswitch inside the lift
tower (see Photo D). Turn switch adjustment
screw counterclockwise until microswitch no
longer contacts the activation plate.
3. Observe the cycle count number on the LCD
display. Slowly turn switch adjustment screw
clockwise until the microswitch activates
(clicks) and the number on the cycle counter
LCD has changed.
Tower 4 (Fold) Switch Adjustment
Partial Fold
1. Position platform at 45˚ angle using the manual
hand pump or pendant control.
2. View the Tower 4 microswitch inside the lift
tower (see Photo D). Turn the switch adjust-
ment screw in or out as needed until the radius
of the microswitch blade rides on the apex of
the activation plate.
3. Verify proper adjustment. Criteria below must
be met.
Proper Adjustment Criteria:
• Apply pressure (push down) on outboard end
of platform by pressing the hand pendant
FOLD switch. The platform should not fold
(stow) with light pressure applied.
• When folding fully, the platform should stow
tightly (snug with stow blocks).
TOWER
4
TOWER
3
32943
TOWER
2
TOWER
1
32942
Figure E TOWER
2
TOWER
1
32942
TOWER
2
TOWER
1
32942
TOWER
4
TOWER
3
32943
TOWER
4
TOWER
3
32943
Improper microswitch
adjustment may
result in serious
bodily injury and/or
property damage.
W
ARNING
Platform Angle Adjustment:
Check platform angle after
Tower Microswitch Adjust-
ment procedures.
Platform Stop Blocks: En-
sure both stop blocks are
making full contact with the
vertical arms.
Radius of Tower 4 microswitch
blade activated by apex of
activation plate.
Tower 3 Microswitch
D

Page 18
Installer Verication
Compatibility between the lift and the vehicle
The installer shall conrm the compatibility between the lift and the vehicle.
Static Test
Deformation
The unladen platform is positioned mid-way between ground level and vehicle oor level and
measurements are taken of the height of the platform and its angular attitude relative to the vehicle oor.
A load of 625 kg is applied to the platform and subsequently removed.
By repeating measurements of the height and attitude of the platform, verify that no permanent
deformation has occurred in any part of the lift or its attachment to the vehicle which could affect the
function of the lift.
Drift
A load of 625 kg is applied to the platform, positioned at oor level. Measurements are taken of the
height of the platform and its angular attitude relative to the vehicle oor. These measurements are
repeated after a 15 minute test period.
Verify that the vertical drift of the platform between the two measurements has not exceeded 15 mm.
Verify that the angular drift of the platform between the two measurements has not exceeded 2º.
Test to Verify that the Lift Cannot Lift Excessive Load
A load of 625 kg is applied to the platform, positioned at ground level. Actuate the UP control and verify
that the platform does not lift (tilt is permissible).
1. Lower platform to the ground.
2. Place 625 kg at center of platform.
3. Press UP switch and verify platform does not lift (tilt is permissible).
4. If platform does not lift, proceed to Dynamic Test. If platform does lift, proceed to step 5, pump relief
valve adjustment is necessary.
5. Access relief valve (see illustration on following page). Loosen 9/16" hex nut on the relief valve
adjustment screw (do not remove hex nut).
6. Turn adjustment screw counterclockwise1/8 turn.
7. Press UP switch and verify platform does not lift (tilt is permissible).
8. If platform does not lift, tighten 9/16" hex nut (do not turn relief valve adjustment screw while
tightening hex nut). If platform does lift, repeat steps 6 through 8.