Broseley Ignite 5 Manual

Mar 14/GB Issue 3 1
Installation & Operating
Instructions
Covering Models:
Ignite 5, 6 & 7
Desire 5, 6 & 7
(Q5, Q6 & Q7)
Standard & Log Store Multifuel Stoves
Tested to EN 13240
These appliances must be installed and commissioned by a HETAS registered engineer

Mar 14/GB Issue 3 2
Contents
Introduction 3
PackingList 3
Health&Safety 4
Specifications 5
Dimensions 6
Hearth Requirements & Clearances 9
Chimney Requirements 10
Combustion Air Requirements 11
Assembly 12
Stove Operation
Controls Layout 14
Controls Explained 15
AirwashSystem 15
AshPan 15
Recommended Fuels 16
Lighting the Stove
Kindling Stage 17
Burning Wood & Burning Coal 18
WarningNotes 19
Maintenance
DoorAdjustment 20
AshRemoval 20
Cleaning the Stove 20
GlassCleaning 20
ChimneySweeping 20
ChimneyFires 20
StoveServicing 20
Trouble-shooting 22
CommissioningForm 23
SpareParts 24
Annual Service Record 25
Warranty 26

Mar 14/GB Issue 3 3
Introduction
Thank you for choosing one of our multifuel stoves.
The term multifuel refers to the fact that the appliance is capable of burning either wood
logs or coal (that is suitable for closed appliances). Both of these fuels have very
different air requirements in order for them to burn correctly, therefore the air controls
need to be operated differently depending on the fuel being burned (see section “Stove
Operation”).
See the section “Lighting the Stove” for further details. After reading this document, if
there is anything you are unsure about, please contact your dealer or our Technical
Support Department.
These instructions cover the basic principles to ensure the satisfactory installation of the
stove, although detail may need slight modification to suit particular local site conditions.
In all cases the installation must comply with current Building Regulations, Local
Authority Byelaws and other specifications or regulations as they affect the installation
of the stove.
It should be noted that the Building Regulations requirements may be met by adopting
the relevant recommendations given in British Standards BS 8303 and BS EN 15287-1
2007 + A1 2010 as an alternative means to achieve an equivalent level of performance
to that obtained following the guidance given in Approved Document J.
Please note that it is a requirement under the Broseley Fires warranty system that
the installation of the stove is carried out by a Competent Person registered with
a Government approved Competent Persons Scheme. HETAS Ltd operate such a
Scheme and a listing of their Registered Competent Persons can be found on
their website at www.hetas.co.uk.
Packing List
1x Steel Body stove 2x Steel side firebricks
1x Multifunction Tool 1x Steel rear firebrick
1x Instruction booklet 1x Steel baffle
1x Heat Proof Gloves Set 1x Cast iron grate
1x Spigot (flue collar) 1x Steel Ash pan
All parts will be inside the main stove body upon delivery. The spigot will generally be
bolted to the outside of the stove body.

Mar 14/GB Issue 3 4
Health & Safety
Special care must be taken when installing the stove such that the requirements of the
Health and Safety at Work Act are met.
Installation
This appliance MUST be installed and commissioned by a HETAS registered installer in
England and Wales and a fully qualified Heating Engineer in Scotland and Ireland.
Handling
Adequate facilities must be available for loading, unloading and site handling.
Fire Cement
Some types of fire cement are caustic and should not be allowed to come into contact
with the skin. In case of contact, wash immediately with plenty of water.
Asbestos
This stove contains no asbestos. If there is a possibility of disturbing any asbestos in the
course of installation then please seek specialist guidance and use appropriate
protective equipment.
Metal Parts
When installing or servicing this stove care should be taken to avoid the possibility of
personal injury.
CO Alarms
Building regulations require that whenever a new or replacement fixed solid fuel or
wood/biomass appliance is installed in a dwelling an audible carbon monoxide alarm
must be fitted in the same room as the appliance. Further guidance on the installation of
the carbon monoxide alarm is available in BS EN 50292:2002 and from the alarm
manufacturer’s instructions. Provision of an alarm must not be considered a substitute
for either installing the appliance correctly or ensuring regular servicing and
maintenance of the appliance and chimney system.
Fire Guards
When using the stove in situations where children, aged and/or infirm persons are
present a fireguard must be used to prevent accidental contact with the stove. The
fireguard should be manufactured in accordance with BS 6539.
Aerosol Sprays
Do not use an aerosol spray on or near the stove when it is alight.
Operating Tool & Gloves
Always use the operating tool and glove provided when handling parts likely to be hot
when the stove is in use.

Mar 14/GB Issue 3 5
Specifications
In the UK these stoves have been approved by HETAS Ltd as intermittent heating
appliances for burning coal suitable for a closed appliance and wood logs only.
Ignite & Desire 5
(Q5) Ignite & Desire 6 (Q6) Ignite & Desire 7 (Q7)
Nominal Heat Output (Wood) kW 5 6 7.3
Nominal Heat Output (Ancit) kW 4.9 6 7.4
Efficiency (Wood) % 82.9 79.4 79.4
Efficiency (Ancit) % 81.1 81.1 83.4
Weight Kg
Ignite 5 71
Ignite 5 LS 85
Desire 5 68
Desire 5 LS 82
Ignite 6 78
Ignite 6 LS 93
Desire 6 74
Desire 6 LS 90
Ignite 7 84
Ignite 7 LS 101
Desire 7 80
Desire 7 LS 97
Flue Diameter mm 125 125 125
Flue Diameter Inches 5 5 5
Flue Draft Min Pa 12 12 12
Flue Draft Max Pa 18 18 18
Flue Temp (Wood) °C 239 290 290
Flue Temp (Ancit) °C 210 237 237
CO Emission (@ 13% O2Wood) % 0.46 0.46 0.29
CO Emission (@ 13% O2Ancit) % 0.54 0.54 0.4
Flue Mass Flow (Wood) g/s 3.2 5.2 5.2
Flue Mass Flow (Ancit) g/s 3.6 4.7 4.7
European standards need to be complied to when installing this appliance.

Mar 14/GB Issue 3 6
Dimensions
Ignite 5 & Desire 5 (Q5)
Ignite 5 & Desire 5 Log Store (Q5 Log Store)

Mar 14/GB Issue 3 7
Dimensions
Ignite 6 & Desire 6 (Q6)
Ignite 6 & Desire 6 Log Store (Q6 Log Store)

Mar 14/GB Issue 3 8
Dimensions
Ignite 7 & Desire 7 (Q7)
Ignite 7 & Desire 7 Log Store (Q7 Log Store)

Mar 14/GB Issue 3 9
Hearth Requirements & Clearances
The standard (without log store) appliances require a full constructional hearth
with sub-hearth as laid out in building regulations approved document J. Log
store versions are suitable for a minimum 12mm thick hearth.
Your stove must be installed on a solid, level non-combustible hearth. The hearth
protrusion in front of the stove to carpets or wooden floors must be at least 300mm. As
it is possible, that on opening the door of the stove for fuel to fall out, a fender must be
fitted if the hearth is flush with the carpet.
Clearances
The stove requires the following clearances around it to ensure the heat is released into
the room and to allow sufficient combustion air flow. A combustible material clearance is
given to prevent damage to any items that may be affected by heat.
Product Material Rear Side Hearth Above
Combustible 725mm 550mm 300mm 600mm
Ignite & Desire 5 (Q5) Non-combustible 100mm 100mm 300mm 100mm
Combustible 725mm 550mm 300mm 600mm
Ignite & Desire 6 (Q6) Non-combustible 100mm 100mm 300mm 100mm
Combustible 650mm 500mm 300mm 600mm
Ignite & Desire 7 (Q7) Non-combustible 100mm 100mm 300mm 100mm

Mar 14/GB Issue 3 10
Chimney Requirements
This appliance must not be fitted into a chimney serving another heating appliance. It is
most important that there is no obstruction in the flue or chimney. Please ensure that
any existing chimney is clear of obstruction and swept clean immediately before
installation of the new stove. If the chimney has been used for an open fire it is
recommended that it be swept for a second time having been used for a month
following installation.
A flue draught minimum of 12 Pascals to a maximum 18 Pascals is required for
satisfactory appliance performance. A properly built masonry or factory constructed
chimney (with a minimum vertical height of 5 metres) should ensure a consistent
draught (draw). 45° bends can be used in the flue run (maximum of four bends) you will
need to add an extra 1 metre of vertical flue height for each bend.
The flue draught should be checked under fire at high output and if it exceeds the
recommended maximum, a draught stabiliser must be fitted so that the rate of burning
can be controlled, and to prevent over firing (See section “Warning Notes”). If you have
any doubts about the suitability of your chimney, consult your local dealer/stockist or
engineer. If your flue draft is below the minimum recommendation then it may be
necessary to increase the vertical chimney height, add additional flue insulation or
possibly add a special cowl to the top of the chimney (e.g. anti down draft cowl to
eliminate wind induced down draft).
The outlet from the chimney should be above the roof of the building in accordance with
the provisions of Building Regulations Approved Document J.
If installation is into an existing chimney then it must be sound and have no cracks or
other faults which might allow fumes into the house. Older properties, especially, may
have chimney faults or the cross section may be too large i.e. more than 230 mm x 230
mm. Remedial action should be taken, if required, seeking expert advice, if necessary. If
it is found necessary to line the chimney then a flue liner suitable for solid fuel must be
used in accordance with Building Regulations Approved Document J.
If there is no existing chimney then either a prefabricated block chimney in accordance
with Building Regulations Approved Document J or a twin walled insulated stainless
steel flue to BS 4543 can be used. These chimneys must be fitted in accordance with
the manufacturer’s instructions and Building Regulations.
If a flexible liner is required the liner diameter must not be less than 6” / 150mm.
Any bend in the chimney or connecting fluepipe should not exceed 45°. 90° bends are
not permitted. . For top flue installations it is possible to sweep through the appliance by
removing the internal baffle however it is recommended that you provide adequate
access (e.g. easily accessible soot door). For rear flue connection we recommend the
use of a tee section, the bottom of the tee should be capped to catch soot and debris.

Mar 14/GB Issue 3 11
Combustion Air Requirements
In order for the stove to perform efficiently and safely there should be an adequate air
supply into the room in which the stove is installed to provide combustion air. This is
particularly necessary in modern houses where drafts have been almost eliminated by
double glazing etc.
Under UK building regulations any appliance over 5kW MUST have a fixed
permanent air vent (see building regulations approved document J for further
information).
There must not be an extractor fan fitted in the same room as the stove as this can
cause the stove to emit fumes into the room. It is necessary to install a wall vent to
provide the necessary combustion air and to prevent the depletion of oxygen in the
room.
External Air Intake
It is possible to connect a direct air supply to the stove by attaching a 75mm (3 Inch)
diameter rigid or flexible pipe to the air intake shown below (rear of stove at the bottom)
using either a jubilee clip or fire cement. Please note that pipe, vents or other ducting
accessories are NOT provided.

Mar 14/GB Issue 3 12
Assembly
The diagram below shows the stove with all internals taken out. To take internals out of
the stove follow the numbered sequence backwards from 7 down to 1.
m 6 down to 1.
To refit the internals follow the numbered sequence from 1 – 7. The firebricks should be
fitted with the fibre paper on the LHS, RHS and rear components, the fibre paper should
be sandwiched between the fire brick and the main body, these are then held in position
by the retaining screws, small gaps are acceptable between the firebricks. Be careful
not to trap or squash fingers at this stage.

Mar 14/GB Issue 3 13
Assembly
It is possible to remove the stove from the store (Log store versions) this may be
necessary for transport purposes. The diagram below shows the locations of the fixings
(4x bolts labelled 1) which hold the stove to the log store.

Mar 14/GB Issue 3 14
Controls Layout
The stove is fitted with two air controls which need to be correctly operated in order to
light and maintain a fire. Both controls are situated below the ash lip of the stove (as
indicated on the diagram below) and are in the form of push/pull sliders.

Mar 14/GB Issue 3 15
Controls Explained
Primary Air Intake
The primary air intake is the bottom slider situated below the ash lip at the front of the
stove. Having the slider pushed fully inwards would indicate the intake is closed. When
the slider is fully pulled outwards the intake is completely open. This particular air intake
is adjustable throughout the area of travel in to out to control the total amount of air
required for suitable combustion.
The primary air intake is used on initial firing of the stove or when burning coal etc.
Please see the BURNING COAL for a more in depth description.
Secondary Air Intake
The secondary air intake is the top slider situated under the ash lip at the front of the
stove. Having the slider pushed fully inwards would indicate the intake is closed. When
the slider is fully pulled outwards the intake is completely open. This particular air intake
is adjustable throughout the area of travel in to out to control the total amount of air
required for suitable combustion.
The Secondary air intake is used at initial start-up and to control the burn rate of wood.
Air wash System
Air wash is a system where secondary air is drawn into the stove (by combustion)
through the air control under the ash lip and is deflected down the back face of the
glass, thus preventing the smoke coming into contact with the glass. It does not mean
that you will never have to clean the glass, but substantially lengthens the periods
between having to do so. The air-wash system works best when burning dry wood. Wet
wood will produce more deposits on the glass. Also, deposits will form on the back of
the glass when the stove is operated on low heat for extended periods (where fuel is
only just smouldering).
Ash Pan
The ash pan can be removed using the ash tool which is intended to hook the ash pan
out onto the ash lip of the stove where you can then pick it up using the glove provided.
It is recommended this is done when the stove is cold and not alight.

Mar 14/GB Issue 3 16
Recommended Fuels
This appliance has obtained approval from HETAS Ltd., for burning –
* HETAS approved coal suitable for a closed appliance.
* Split Wood logs not exceeding 35cms in length and not over 20% moisture content.
Approval does not cover the use of other fuels either alone or mixed with the suitable
fuels listed above.
Although approval covers the use of the smokeless fuels listed, the claimed rated
output, has been obtained burning a single representative smokeless fuel, under
standard test conditions. However, in the home, a variety of operating conditions can
occur and the performance of the appliance may vary to some degree with these
conditions and different fuels may need to be burnt at different rates to provide the
same heat output.
The recommended fuels are Wood logs no longer than 35cms (dry, seasoned to under
20% moisture) and solid mineral fuels (e.g. Natural smokeless fuels) Larger coal
briquettes are recommended as they concentrate less heat in one spot reducing the
likelihood of damage to the grate. Ask your local fuel merchant or consult the HETAS
website for more details on these fuels.
Only authorised smokeless fuels may be used in smoke control areas.
Do NOT burn “House coal” or any other coal which are intended for use on open
fires. Suitable coal needs to be designed for use on closed appliances. Open fires send
a large amount of heat up the chimney therefore the fuel needs to burn extremely hot in
order to send heat into the room, closed appliances are highly efficient and send little
heat up the chimney therefore the fuel does not need to burn as hot. Using open fire
coal on a closed appliance will cause excessive wear on the stove and could result in
damage which will not be covered by the products warranty.
Under NO circumstances burn “petroleum coke” or any other chemically enhanced
fuel as it will burn out the internal grate and baffle plates in a very short period of time
and may damage the stove beyond repair.
Do NOT burn wet wood, This will give a poor heat output and will cause heavy
deposits of soot and tar to accumulate on the glass and throughout the stove and flue.
The coating of soot and tar in the chimney is volatile creating a high risk of chimney
fires. A growing tree contains a high percentage of water, the wood needs to be dried
out (seasoned) before it is suitable for burning (this can take several years). Wood logs
are best stored in a stack, sheltered from the weather, in a well ventilated area and
raised off the ground. This allows the air to circulate and prevents mildew.

Mar 14/GB Issue 3 17
Lighting the Stove
Curing
On initial firing you will notice a very pungent odour, this is caused through the curing of
the paint, we recommend starting with short burning sessions (with smaller quantities of
fuel) and build up gradually to allow the components of the stove to settle. Opening
doors and windows will allow the paint curing odour to dissipate and to allow ventilation
into the room. Curing times can vary but typically should take around 8-12 hours
(operation at high output) to complete.
Kindling
Stage1
With the Primary and Secondary air controls in the fully open position and the door
open, start your fire using scrunched up balls of newspaper. Form a bed on the grate
using the newspaper, then add a generous amount of dry kindling in a criss cross
pattern (as shown below).
Stage 2
Ignite the paper underneath using a match or suitable fire-lighter. Allow the paper and
kindling to burn until it reduces down into hot embers. If the fire is dying during this
stage the door can be closed but not latched leaving a small gap for extra combustion
air.
Stage 3
Add another generous load of dry kindling and allow to burn down.
It may be necessary to repeat stage 3 if the chimney is cold or if you find you have
smoke entering the room. This stage is vital for getting heat into the chimney which will
create the draw that takes the smoke away, we would expect this stage to take between
15-20 minutes.
It is critical that you do not leave the stove during the entire lighting and kindling
stage. See Burning wood and Burning Coal sections for the next steps in starting a new
fire.

Mar 14/GB Issue 3 18
Burning Wood
Once you have kindled your stove (see previous page) and your chimney (flue) is
sufficiently heated, you are now ready to start adding you logs.
Stage 4
Place 1-3 small logs onto the bed of hot embers using the gloves provided, close the
door and reduce the Primary Air Control to approximately half way. Once the logs turn
black the primary air can be fully closed.
Stage 5
Once the smaller logs have burned down you can now add 2-3 larger (or full size) logs
and close down the Secondary Air Intake as required. You can now control the burn
rate of the stove using the secondary air intake, you are looking for a controlled flame
(not smouldering in the embers or licking around the lid) this is mostly visual although a
flue pipe thermometer will help you determine correct control and is recommended for
the initial lightings.
Stage 6
Refuel as and when required (take care to open the door gradually as flames may lick
out). Open both air controls whenever refuelling. Once the wood logs turn black the
primary control can be closed fully and the fire controlled once again by the secondary
control. If you no longer want to keep the fire going simply allow it burn out.
Burning Coal
With kindling complete you are now ready to add your approved coal.
Stage 4
Using the gloves and provided ash tool, rake the hot embers evenly over the grate and
add a small amount of coal. Close the door and allow the coal to ignite then close the
Secondary Air approximately half way. (The primary air control should be left fully open)
Stage 5
When the small load of coal has burned down add a larger load and allow time for the
coal to fully ignite, leave the Primary air intake fully open. The coal should be spread
evenly over the grate. You will now control the burn rate of the stove using the Primary
air intake. The Secondary air intake should now be fully closed. you are looking for a
controlled flame (not smouldering in the embers or licking around the lid) this is mostly
visual although a flue pipe thermometer will help you determine correct control and is
recommended for the initial lightings.
Stage 6
Add coal as and when required. Ensure that you use the ash tool when refuelling coal to
poke through any ash and debris so that it falls into the ash pan underneath, this is
critical as coal requires a flow of air from underneath the grate.

Mar 14/GB Issue 3 19
Warning Notes
Over-Firing
It is extremely important that you do NOT leave both of the air controls in the fully open
position for extended periods or run the appliance with the door open. Leaving the air
controls fully open (or running with the doors open) will lead to “over-firing”. Over-firing
is caused when too much heat is generated within the fire chamber, this will lead to
warping, buckling and general damage to the stove and its internal components. Over-
firing can also be caused by an excessive flue draft.
PLEASE NOTE ANY DAMAGE TO THE APPLIANCE CAUSED THROUGH OVER-
FIRING WILL NOT BE COVERED BY THE WARRANTY.
We highly recommenced the use of a flue pipe thermometer so that you can monitor
how much heat you are sending up the chimney, this will both enable efficient operation
of your stove and also give a good indication if you are over-firing the appliance.
Fumes
Properly installed, operated and maintained, this appliance will not emit fumes into the
dwelling. Occasional fumes may occur whilst de-ashing and re-fuelling. However,
persistent fume emission is potentially dangerous and must not be tolerated. If fume
emission does persist, the following immediate actions should be taken:-
a. Open doors and windows to ventilate the room
b. Let the fire go out or eject and safely dispose of fuel from the appliance
c. Check for flue or chimney blockage and clean if required
d. Do not attempt to relight the fire until the cause of the fume emission has been
identified and corrected. If necessary seek expert advice

Mar 14/GB Issue 3 20
Maintenance
Door adjustment
In the case of the door rope not providing an adequate seal to the room, products of
combustion may enter the room (see warning notes), to ensure an adequate seal the
door may need to be periodically adjusted as the rope seal wears with use.
Hinge Adjustment (seal on Left hand side is not compressed):
•Ensure that the stove is cold
before proceeding
•Remove the door by lifting the
door off the hinges
•Loosen the Hinge Locking nut
inside the stove
•Rotate the hinge by 1 turn
(clockwise to tighten seal,
anticlockwise to loosen seal) on
both the top and bottom hinge,
this ensures that the door seal will
compress or loosen evenly
•Re fit the door back onto the
hinges and tighten the locking nut
inside the stove
•Check the seal provides an
adequate seal.
Door Latch adjustment (seal on Right hand side is not compressed):
•Ensure that the stove is cold
before proceeding
•Adjustment can be made with the
door on the stove
•Slacken Locking nut 1
•Adjust Locking nut 2 to required
depth
•Re tighten locking nut 1 to
complete adjustment
•Check the seal provides an
adequate seal
•Locking Nut 3 is factory set to the
correct handle shaft depth, this
Locking nut should only be
adjusted to take up slack in the
handle and not for door seal
adjustment.