Broseley Canterbury PD-08-002 User manual

User Instructions.
Installation & Servicing
Instructions.
MUST BE LEFT WITH THE END USER
Broseley Fires Ltd.
Canterbury & Lincoln Balanced Flue Stove
(Model : PD-08-002)
Remote Control
(FITTED AS STANDARD)
For use on Natural Gas (G20) at a supply pressure of 20mbar
GB and IE.
Contact Details:
Broseley Fires Ltd
Knights Way
Battlefield Enterprise Park
Shrewsbury
SY1 3AB
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Warranty:
In the unlikely event of a defect in materials or workmanship occurring within one year of
purchase, please contact the shop from where the appliance was purchased.
Any claims under this warranty must be made through the retailer from whom the product
was purchased.
As the purchaser’s contract of sale is with the retailer, Broseley Fires are unable to enter
into discussions with the purchaser until the retailer has inspected any claim and deemed
it to be valid.
Broseley Fires reserve the right to refuse service or make a charge for any service call,
when a defect is due to installation error or misuse.

Page ii
Extended warranty (if purchased) commences after the first year; please see separate
registration for further information.
Appliance Details:
For future reference, please complete the following information at the time of installation.
Model and Serial Number details may be found on the data plate as shown.
PRODUCT SERIAL
NUMBER
MODEL: CANTERBURY
or LINCOLN
FUEL EFFECT:
LOG or COAL
DATE OF
INSTALLATION
INSTALLERS DETAILS
GAS SAFE
REGISTRATION
NUMBER
DUE DATE OF FIRST
SERVICE
DATE OF 2nd SERVICE
DATE OF 3rd SERVICE
DATE OF 4th SERVICE

Page i
Contents
1. GENERAL INFORMATION.............................................................................................1
2. USER INSTRUCTIONS...................................................................................................3
2.1. Location of Pilot Burner...................................................................................3
2.2. Lighting Procedure..........................................................................................4
2.2.1. Lighting Procedure (Manual Control).........................................................5
2.2.2. Lighting Procedure (Remote Control)........................................................6
2.3. Battery Replacement (Remote Control)..........................................................8
2.3.1. Handset .....................................................................................................8
2.3.2. Receiver Unit .............................................................................................8
2.4. Home Improvements.......................................................................................9
2.6. Cleaning and Care Instructions.....................................................................10
2.6.1. Painted Metal Surfaces............................................................................10
3. INSTALLATION INSTRUCTIONS................................................................................11
3.1. General Safety Requirements.......................................................................11
3.2. General Dimensions......................................................................................11
3.3. Flue Options..................................................................................................12
3.4. Technical Data ..............................................................................................12
3.5. Appliance Location........................................................................................13
3.5.1. Clearances to Combustible & Non Combustible Surfaces ......................14
...................................................................Error! Bookmark not defined.
3.6. Flue Terminal Location..................................................................................18
3.7. Flue Components..........................................................................................19
3.8. Contents Checklist........................................................................................19
3.9. Installation Procedure ...................................................................................20
3.9.1. Pre-Installation Procedure .......................................................................20
3.9.2. Assembling the cast iron Stove surround and Burner 21
3.9.3. Preparing the installation 21
3.9.4. Installation procedure for non combustible walls.........................................
3.9.5. The Gas Supply.......................................................................................23
3.9.6. Fuel Effect Layouts..................................................................................24
3.9.7. Coal Effect Layout ...................................................................................25
3.9.8. Log Effect Layout.....................................................................................26
3.9.9. Fitting the Glass Panel and Frame..........................................................27
3.9.10. Assembly of the cast iron stove components ..........................................28
3.9.11. Remote control ............................................................................................
3.9.12. Commissioning........................................................................................29
3.9.13. Fitting the Trim.............................................................................................
3.9.14. Instructing the User..................................................................................30
4. SERVICING INSTRUCTIONS.......................................................................................31
4.1. General Requirements..................................................................................31
4.1.1. Cleaning the Fuel Effect, Fire-bed and Combustion Chamber................32
4.1.2. Cleaning Lining Board Panels .................................................................32
4.1.3. Care of Lining Panels ..............................................................................32
4.2. Replacing Parts.............................................................................................33
4.2.1. Burner Components Removal and Replacement ....................................33
4.2.2. Injector Replacement...............................................................................33
4.2.3. Control Valve Replacement (Manual Control /Remote Control)..............34
4.2.5. Motor Replacement (Remote Control Model)..........................................35
4.2.6. Replacing the Receiver (Total Control)........................................................
4.2.7. Programming Handset to Receiver (Total Control)......................................
4.3. Installation and Operational Troubleshooting..........................................36

Page ii
GUARANTEE.....................................................................................................39

Page 1
1.GENERAL INFORMATION
Introduction
1. This appliance is suitable for installation in GB and IE and should be installed in
accordance with the rules in force.
In GB, the installation must be carried out by a Gas Safe Registered Installer. It must be
carried out in accordance with the relevant requirements of the:
•Gas Safety (Installation and Use) Regulations.
•The appropriate Building Regulations either The Building Regulations,
The Building Regulations (Scotland), Building Regulations (Northern Ireland).
Where no specific instructions are given, reference should be made to the relevant British
Standard Code of Practice (see item 2).
In IE, the installation must be carried out by a Competent Person and installed in
accordance with the current edition of I.S.813 “Domestic Gas Installations”, the current
Building Regulations and reference should be made to the current ETCI rules for electrical
installation.
On completion of an installation in IE, it is necessary to complete a “Declaration of
Conformity” to indicate compliance to I.S.813.
2. In other EC countries, the equivalent rules in force at the time must be used.
3. It is important for correct combustion of this fire, that the imitation fuel is placed in
accordance with the instructions given in this and associated booklets. Only approved
imitation fuel, available from Broseley Fires Ltd., should be used with this appliance.
4. It is recommended that a fire guard complying with BS 8423 be fitted for the protection of
young children, the elderly or infirm.
5. Ensure that curtains are not positioned above the appliance, and there is at least 300mm
between the sides of the appliance and any curtains.
6. Clearances to combustible materials must be observed, and only fitted in accordance with
the instructions given in this and associated booklets.
7. The user is warned not to remove the glass panel or to disturb the fuel bed. Any servicing
of the appliance must be carried out by a Gas Safe registered installer.
8. If any cracks appear in the glass panel, do not use the appliance until the glass
panel has been replaced. (by a qualified installer).
9. Ensure that the flue terminal is always kept clear of any obstructions (e.g. shrubs, plants,
objects leaning against it, etc.).
10. It is important for the fire to be serviced regularly. An annual service is required.

Page 2
Ventilation Requirements
1. This appliance does not require any additional fixed ventilation in the room where it is
fitted. It is a balanced flue appliance, whereby the air for combustion is drawn in from the
outside, and the products of combustion are evacuated to the outside through a concentric
flue duct system. (supplied)
2. In other EC countries, equivalent rules in force at the time of installation must be used.
Gas Supply
1. This range of gas fires are only suitable for use with Natural Gas (G20) at 20mbar supply
pressure. Conversion to Propane (G31), at 37mbar supply pressure, is not possible.
2. A separate means of isolating the gas supply should be provided near to the appliance
this is to facilitate servicing. An isolation valve (with a pressure test point) has been
supplied for this purpose.
Electrical Supply
Not applicable to this range of appliances, as no mains power is required.
Efficiency Declaration
The efficiency of this appliance has been measured as specified in BS EN 613:2001, and the
result is 74.7% (83% net) for Natural Gas. The gross calorific value of the fuel has been used
for this efficiency calculation. The test data from which it has been calculated, has been
certified by Gastec at CRE Ltd. The efficiency value may be used in the UK Government
Standard Assessment Procedure (SAP) for energy rating of dwellings.
Hot Surfaces
All parts of this appliance, including any handles, get very hot during normal use, they are
classed as working surfaces. It is therefore recommended that a suitable fireguard be used for
the protection of young children, the elderly and infirm.

Page 3
2.USER INSTRUCTIONS TO BE LEFT WITH CUSTOMER
2.1. Location of Pilot Burner
The pilot assembly is located just to the right of centre of the appliance, in front of the main
burner.
The pilot flame can be viewed by looking downwards over the top of the front ceramic
(see FIGURE 1).
Pilot
FIGURE 1. PILOT LOCATION

Page 4
2.2. Lighting Procedure
Your fire is fitted as standard with a remote control valve. Follow the appropriate operating
instructions in the appropriate section.
Control Valve Operation Control Type
+ =
REMOTE
CONTROL
The control valve allows the fire to be lit manually. Once the pilot is lit, the remote control
can be used to increase and decrease the gas rate to the burner.
By pressing the buttons in short bursts you will be able to adjust the gas rate in small steps.
Please read the full instructions for the valve and remote operation below, before
attempting to ignite and extinguish your fire.
Your appliance can also be controlled manually, using the Gas Rate Adjusting knob.

Page 5
2.2.1. Lighting Procedure (Manual Control)
1. From the OFF position, ‘¦’ indicated in
FIGURE 3 push the IGNITION KNOB in
turn it anticlockwise to the pilot flame
position, as shown in FIGURE 3. During
this process, the spark ignition will have
operated and lit the pilot flame. On
ignition of the pilot flame, continue to
depress the ignition knob for a further
15 - 20 seconds, then slowly release.
The pilot flame should stay alight. If the
flame goes out repeat the procedure
above to establish the pilot.
NOTE: No attempt should be
made to relight the fire for at
least 3 minutes after the pilot
flame has been extinguished
either intentionally or
unintentionally.
2. Once the Pilot is established, turn the
IGNITION KNOB further anticlockwise
to the main burner operation position,
as shown in FIGURE 4.
3. Turn the GAS RATE ADJUSTING
KNOB fully anticlockwise (until you
reach the stop position) i.e. the
maximum gas rate. See FIGURE 5.
4. The main burner will have cross-lit from
the pilot and the fire will be at maximum
gas rate.
5. Now the gas rate can be adjusted to the
desired setting, by turning the GAS
RATE ADJUSTING KNOB to any
position between the pre-set high and
low positions.
6. To switch off the main burner, but leave
the pilot alight, turn the IGNITION
KNOB to the ‘Pilot burner only Position’
as shown in FIGURE 3. The appliance
may be left in this standby mode if
desired.
7. To turn the pilot off, turn the Ignition
Knob on the control valve fully
clockwise to ‘¦’ position.
Ignition knob
Gas rate adjusting knob
FIGURE 2 – OFF POSITIONS
FIGURE 3 – Pilot burner only
FIGURE 4 – Main burner operational, but gas flow off
FIGURE 5 - Main Burner operational & Maximum Gas
Rate

Page 6
2.2.2. Lighting Procedure (Remote Control)
In order to be able to use the remote control, to adjust the gas rate of the appliance to the
desired level, the pilot must first be lit manually. This is described above in 2.2.1 LIGHTING
PROCEDURE, MANUAL CONTROL and repeated here, steps 1,2 & 3. Once the pilot is established,
the remote control handset is operational, as well as the manual controls on the valve.
1. From the OFF position, ‘¦’ indicated in
FIGURE 3, push the IGNITION KNOB in
turn it anticlockwise to the pilot flame
position, as shown in FIGURE 3. During
this process, the spark ignition will have
operated and lit the pilot flame. On
ignition of the pilot flame, continue to
depress the ignition knob for a further 15
- 20 seconds, then slowly release. The
pilot flame should stay alight. If the flame
goes out repeat the procedure above to
establish the pilot.
NOTE: No attempt should be
made to relight the fire for at
least 3 minutes after the pilot
flame has been extinguished
either intentionally or
unintentionally.
2. Once the Pilot is established, turn the
IGNITION KNOB further anticlockwise to
the main burner FULL RATE position, as
shown in FIGURE 4.
3. From this point onwards, the handset
can be used to adjust the gas rate of the
appliance to the desired level between
the pre-set high and low positions.
4. Using the HANDSET, (as shown in
FIGURE 7) By pressing the top and
small buttons together (to increase the
gas rate) and the lower button only (to
decrease the gas rate) the valve can be
manipulated to select the desired gas
rate between maximum and minimum.
By pressing the larger buttons in short
bursts you will be able to adjust the gas
rate in small steps.
5. To turn the fire off, continuously press
the lower big button, until the flame dies
down and clicks can be heard from the
valve. Release the button as soon as the
clicks are heard. The fire is now in ‘pilot
only’ position, as shown in FIGURE 3.
6. The fire can safely be left in this position
at all times, however to prevent
unauthorised or accidental use (say by
children) it is recommended to turn the
IGNITION KNOB to the pilot flame
position by turning it 90 degrees
clockwise. To turn the pilot off, turn the
IGNITION KNOB fully clockwise.
NOTE: The clicking sound
made by the valve, when using
the remote handset, is the
operation of the valve clutch.
It indicates either the maximum
or minimum rotation of the gas
rate adjustment knob has been
reached.
IGNITION
KNOB
FULL RATE
POSITION
MAIN BURNER
OFF POSITION
PILOT ONLY
POSITION
MAIN BURNER
OPERATION
GAS RATE
ADJUSTMENT
KNOB
FIGURE 6 – Gas Valve
Press these
two buttons
together to
increase
gas rate
Press this
button to
decrease
gas rate
FIGURE 7 - Handset Operation

Page 7
This page is intentionally left blank

Page 8
2.3. Battery Replacement (Remote Control)
2.3.1. Handset
1. On the reverse of the handset, remove
the battery cover by pressing in at the
top of the cover and sliding it down. (See
FIGURE 8)
2. Remove and unclip the old battery and
replace with a new PP3 9V battery.
3. Replace the cover by sliding it back up.
Press here and
slide down
FIGURE 8 HANDSET BATTERY REPLACEMENT
2.3.2. Receiver Unit
1. Remove the receiver unit from under the
stove. Remove the battery compartment
cover by sliding it back. (see FIGURE 9).
2. Remove and unclip the old batteries and
replace with new ones, (4 x AA 1.5V)
ensuring they are inserted in the correct
polarity.
3. Replace the cover on the receiver unit,
ensuring that it is securely closed.
4. Return the receiver unit to its original
mounting position.
FIGURE 9 RECEIVER BATTERY REPLACEMENT
With the exception of battery replacement, the receiver / battery holder must
be placed on the floor, (hearth) under the appliance. It can be positioned towards
the front of the hearth, if you wish to see the ‘handset in use light’ on the front of the
unit, or pushed to the back of the hearth, for neatness.

Page 9
2.4. Home Improvements
NOTICE: Discolouration of wall surfaces near the appliance
Generally, heating appliances will create warm air convection currents that
will transfer heat to any surface against which they are located.
Some soft furnishings (including blown vinyl wallpapers) may not be
suitable for use, where they are likely to encounter temperatures above the
normal room level. For this reason, the manufacturer’s advice should be
sought before using this type of wall covering adjacent to any heating
appliance.
The likelihood of wall staining, caused from convection air currents, will be
increased in areas where high levels of tobacco smoke, or other
contaminants, exist.

Page 10
2.5. Cleaning and Care Instructions
2.5.1. Painted Metal Surfaces
These surfaces should be dusted regularly and any marks removed with a soft damp cloth. Do
not leave the appliance wet. A soft brush may be used to clean dust deposits from any cast
iron surface. This should be done only when the appliance is cold. Cans of touch-up paint are
available to re-paint the cast surfaces of the appliance.
Any other maintenance of the product must be carried out by a Gas Safe engineer.
2.5.2 Glass Surfaces
Only clean the glass when the appliance is cold and the pilot is not lit. The outside of the glass
can be wiped clean with a soft damp cloth. Do not leave the appliance wet. If the inside of the
glass is dirty, please get a Gas Safe engineer to investigate, and clean the glass.

Page 11
3.0 Installation Instructions for use by the ‘Gas Safe’ engineer
THIS APPLIANCE MUST BE INSTALLED AND COMISSIONED BY A ‘GAS SAFE ENGINEER’
Before installation, ensure that the local distribution conditions, identification of the
type of gas and pressure, and the adjustment of the appliance are compatible.
3.1 General Safety Requirements
Before commencing installation, ensure that the intended installation will comply
with details in General Information on Page 1.
The installation of the fire should follow the recommendations of the following
current British Standards (or equivalent):
BS 6891 Pipe work Installation
BS 5440: Pts 1 & 2 Flues and Ventilation
IGE/UP/7 IGE document for gas installations in Timber
Frame Buildings (Available from The Institute of
Gas Engineers and Managers)
Combustible shelves or materials must only be fitted above the stove as
described later in this section.
Ensure that curtains are not positioned above the appliance and there is at least
300mm between the sides of the appliance and any curtains.
3.2 General Dimensions
FIGURE 10. General Dimensions (image above is of the Canterbury)
LINCOLN CANTERBURY
Height 660mm 655mm
Depth (not inc. Ash Lip) 280mm 270mm
Width 590mm 595mm
Weight 64kg 66Kg

Page 12
3.3 Flue Options
FIGURE 11 Flue Pipe and Air Box with terminal (all dimensions in mm)
The horizontal length of the ducts is measured from the rear of the outer firebox of the
appliance, to the external face of an external wall. The maximum length allowed is 965mm. As
the stove must be spaced at least 75mm from the rear wall, the maximum wall thickness that
can be accommodated is 890mm.
3.4 Technical Data
TECHNICAL DATA Natural Gas (G20)
Nominal maximum heat input (hot) 5.1kW (gross)
Nominal minimum heat input (hot) 2.3 kW (gross)
Setting pressures (cold) Max 10.0 + 0.5 mbar
Setting pressures (cold) Min 2.0 + 0.2 mbar
Gas Rate 0.486 m³/h
Injector Size Multiport 7x ø 0.77mm
Gas Inlet Connection 8 mm Compression
Pilot Polidoro 440.0333.11
Pilot Injector 2x ø0.25mm
Efficiency 72% (80% net) for Natural Gas (Class 1)
Weighted NOx 143mg/kWh (Class 3)
Max / Min length of flue duct 1000mm / 150mm
Standard length of duct supplied 440mm
TABLE 1

Page 13
3.5 Appliance Location
The appliance is designed to be fitted through a non combustible back panel mounted on an
outside wall. Alternatively the appliance may be fitted into a false chimney breast, a deep
rebated fire surround or a redundant fireplace, sited on an outside wall. The appliance may be
sited at floor level or as a raised ‘hole in the wall’ installation.
In all installations, we recommend a non combustible back panel is fitted behind the appliance,
taking into consideration the 75mm clearance requirement between it and the rear of the
appliance. A spacer is supplied for this purpose. We do not recommend installing the
appliance against a plastered wall without a back panel. The non combustible panel should
extend at least 300mm above the top of the stove and be at least the width of the stove, plus
150mm each side. While the temperature of the wall behind and above the stove does not
reach a dangerous level, there is still a risk that the plaster may crack, or the wall covering
may be marked.The fire must be fitted on a flat, non-combustible base. A non-combustible
hearth, with minimum dimensions shown in the figures below, should be provided in front of
the fireplace opening where relevant. This is required to protect combustible floor coverings
from radiant heat from the fire. If the appliance is to be installed with its base more than
100mm above floor level, the hearth projection in front of the appliance may be reduced to a
minimum that is aesthetically pleasing.
The different types of wall materials have different installation requirements. If the appliance is
to be installed in a timber framed building, the recommendations of IGE/UP/7 Edition 2 Gas
installations in timber framed and light steel framed buildings available from the IGEM
must be followed.

Page 14
3.5.1 Clearances to Combustible & Non Combustible Surfaces
1. Shelves or mantels made from combustible materials should not be placed closer than
300mm above the appliance.
2. Light coloured and resin mantels may discolour in time. The temperature rating of any
surround should be checked before use.
NOTE: Please see diagrams A & B on pages 15 & 16, to see the
temperatures we have recorded, with the appliance at maximum
output. These are rises in temperature above the ambient.
CLEARANCE TO A
COMBUSTIBLE CLEARANCE TO A NON COMBUSTIBLE
A (above) 300 mm 150 mm
B (each side) 150 mm 100 mm
C (in front) 50 mm 50 mm
D (behind) 200 mm 75 mm
The hearth must be made from a suitable, non-combustible
material such as board, steel, tiles or glass. The minimum
thickness of this material is 12mm. Please ensure that the hearth
can accommodate the weight of the appliance and its
unsupported flue components.
B
A

Page 15
‘Diagram A’ below shows the increase in temperature of the surrounding
walls, in degrees Celcius, with the appliance at maximum output.
The ambient temperature of the room was 22oC.
DIAGRAM A - increase in temperature of the surrounding walls
‘Diagram B’ below shows the increase in temperature of a decorative shelf,
(not supplied) in degrees Celcius, with the appliance at maximum output.
The ambient temperature of the room was 24oC.
130
590
132
6
6
0
10 98
14 11
1983 113
133 118
36
25
17
13
21
10
8
147
132
45
43
30
16
12 45 46 32 12 10
44
37
28
24
20
18
17
13
55
40
30
25
21
18
15
13 13
15
18
20
24
28
37
44
100
mm
1
0
0
m
m
VALVE BODY
10
CONTROL KNOBS
8

Page 16
HT
D
DIAGRAM B - increase in temperature of a decorative shelf
Height of Shelf above top of Stove
mm
Temperature Rise (ToC)
Shelf Depth (D mm)
100 200
200 49 52
300 40 46
400 39 42
500 32 38
600 26 34