Broseley IGNITE 5 CD1 MK2 Manual

200753_3TB Jan 2021
Installation & Operating Instructions
For Gas Q5 Stoves
IGNITE 5 GAS STOVE –(CD1) MK2
HEREFORD 5 GAS STOVE –(CD2) MK2
DESIRE 5 GAS STOVE –(SD1) MK2
Remote or Manual Control
Conventional, Top or Rear Flue, Natural Gas Stove
IT IS AREGULATION THAT THESE INSTRUCTIONS ARE HANDED TO THE
CUSTOMER AFTER THE INSTALLATION IS COMPLETE. IT IS ALSO THE
RESPONSIBILTY OF THE INSTALLATION ENGINEER TO ENSURE THE
CUSTOMER IS ABLE TO FULLY OPERATE THE APPLIANCE AND IS AWARE
OF ANY CLEANING OR MAINTENANCE REQUIRMENTS.
Please note: Gas installations MUST only be carried out by installers who
are Gas Safe registered.
Warning - Appliance should not be used if the glass in the door is
cracked, damaged or broken.
This product is not suitable for primary heating purposes.

200753_3TB 2
Contents
Introduction 3
Packing List 3
Specification 4
Dimensions 4
Hearth Requirements 5
Chimney Requirements 6
Assembly
Burner Installation 7
Mica Board Installation 8
Fitting the Decorative Log Retainer 9
Connecting the TTB Sensor Manual Operated Stove 9
Connecting the TTB Sensor Remote Control Operated Stove 10
Positioning the logs 11 - 18
Gas Connection & Pressure Testing 19
Spillage Testing 20
Maintenance 21
Operating the Stove Manual Control Version 22
Operating the Stove Remote Control Version with Display 23 - 31
Cleaning the Stove / Curing the Paint 32
Trouble-shooting / Servicing 33 - 34
Commissioning Form 35
Guarantee 36
Energy Efficiency Rating 37 - 38

200753_3TB 3
Introduction
THANK YOU FOR PURCHASING A BROSELEY GAS STOVE
Broseley Fires Ltd, a family run company, was founded as an appliance and design
development company in 1975.
Since then we have built up an enviable reputation for the quality, reliability and fuel
efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-user
through the relevant methods and standards for installation of your new Gas Stove.
Correctly installed and operated, your stove will give you many years of warmth and
reliability. Therefore, we would suggest that you read the whole instruction manual prior
to handing it to your installer. That way you will have a clearer picture of what is involved.
It is required by law that the complete assembly, installation and commissioning of gas
stoves is carried out by a professionally qualified and accredited gas fitter listed on the
“Gas Safe” register.
THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY
INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE
INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF
PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL
BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE LEFT
WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE
COMMISSIONING FORM COMPLETED IN THE BACK OF THESE INSTRUCTIONS.
Packing List
Stove Box Fibre Box (Packed outside Stove)
1 x Stove Body (with burner and Mica boards fitted) 1 x Main Ceramic Base
1 x Flue Spigot 8 x Loose Logs
3 x Flue Spigot Fixings (N.B. The two additional side logs
are only used on the Q7 version
1 x Instruction Manual and can be discarded)
Remote Control Version only
1x Remote Handset and batteries
Q5 Ceramic Layout Q7 Ceramic Layout

200753_3TB 4
Specification
Heat Input (Gross) 6.0kW
Gas Category I2H
Supply Pressure 20 mbar
Gas Rate 0.557 m3/hr
Injector Size 7 x 0.73mm (Q5)
Flue diameter 125mm (5”)
Country of destination GB, IE
Efficiency Class Class 1
Nominal Output 4.5kW
NOx 130 mg/kWh (GCV)
Please note this product is designed to only use natural gas G20.
Dimensions
Ignite CD1 Q5 - WEIGHT 61 Kg
Hereford CD2 Q5 –WEIGHT 56 Kg
Desire SD1 Q5 –WEIGHT 58 Kg
All dimensions are in millimetres.
All parts of this appliance become hot during normal use. All parts of the appliance
should be considered ‘working surfaces’.
Chimney closure plates are not supplied
The efficiency of this appliance has been tested to BS613 and a result of 83%
NET (74.7% GROSS). This efficiency value has been verified by Kiwa (0558). This
efficiency value can be used for SAP (Standard Assessment Procedure) for
energy rating of UK dwellings.

200753_3TB 5
Hearth Requirements
The appliance needs to be located onto a solid non-combustible hearth with a minimum
thickness of 12mm. The hearth must be capable of withstanding the weight of the
appliance.
NB Side measurements taken from the Lid of the stove (Dimension E on page 4):
Rear measurement taken from the dilution box
Ensure all minimum clearances to combustible materials are complied with as
below:
Hearth Protrusion (in front of the appliance) 50mm
Shelf Distance (above the stove) 300mm
The specified minimum clearances provide the minimum distance to combustible
and non-combustible materials. If the appliance is intended to be installed into a non-
combustible opening, the clearances to the sides and above can be reduced.
However it is recommended that the specific minimum clearances are maintained,
irrespective of the materials used in the construction of the opening. This has been
tested and approved to allow adequate air flow and access to the controls, as well as
allowing access for smoke tests and future maintenance of the flue and the
appliance.
The clearance to the rear of the appliance must always be a minimum of
50mm. Clearances to combustible materials cannot be reduced
Please note the gas supply connection to the appliance is to the right hand side
rear of the stove. The connection requires an 8mm-diameter semi-rigid pipe, not
more than 1 meter in length.
Additional Requirements
•Curtains should not be positioned above the appliance at a distance of less than
the minimum specified for shelves
•An additional guard is to be used to take account of the special hazards that exist
in nurseries and other places where there are young children or aged or infirm
persons present.

200753_3TB 6
Chimney Requirements
Please note Broseley Fires do not provide flue pipes, closure plates or any other
associated accessory.
Top or Rear Flue Outlet
The stove must be installed in accordance with current gas and buildings regulations
BS5871: Part1. The appliance can be installed in any adequate area suitable for solid
fuel fires and stoves. It can use a class 1, class 2 and pre-cast flue.
For pre-cast flue installations it is ESSENTIAL that a sealed connection is made into the
actual flue system (a void behind a closure plate is not permitted). Please refer to the
codes of best practice for further advice on pre-cast flues. Before you install the stove,
make sure the chimney flue outlet is correctly positioned to align with the flue outlet on
the stove and that the chimney is in good condition. If not, a chimney liner must be
installed or a suitable class II gas flue used. A draught is necessary to ensure the
products of combustion are fully evacuated.
It is recommended that the flue run is as straight as possible. The flue must have a
minimum vertical height of 3 metres to ensure adequate draught. You can have a
maximum of four bends in the run, each bend must not exceed 45° and an
additional metre of vertical flue should be provided for each bend. Ideally you
should have a minimum vertical section of 600mm before any bend immediately
off the top of the appliance, however it is permitted to use a 45° bend straight off
the appliance provided you have an adequate flue draft.
Prior to installation, the installer should ensure that the flue is free from obstruction and
any dampers must be fixed in a permanently open position. Ensure the chimney is not
closed and that it has been swept and subsequently smoke tested.
Make sure that rain, birds or any foreign body cannot get into the chimney to cause
damage or blockage. This problem can normally be overcome by fitting an approved gas
cowl. It is essential for the effective running of your stove that the chimney draws
properly to allow the products of combustion to escape.
VENTILATION (GB ONLY)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 –part II).
Flue Spigot Connection
Attach the supplied 5” diameter spigot to the top or rear of the stove using the three
M6x40 bolts and washers provided. The blanking plate (supplied) must be fitted over the
remaining flue outlet using 3 off m6 Countersunk screws.

200753_3TB 7
Assembly - Burner Installation
The burner will come pre-fitted, however please ensure all components are present and
fitted as per the information below to ensure nothing has moved (or become damaged)
in transit. You will need a pozi drive screwdriver when fitting / replacing the gas burner.
1) Remove the stove body from its packaging and stand it in position.
2) To open the door, remove the handle by rotating it anti-clockwise until it clears the
thread. The handle acts like a nut on a thread and once removed will allow the door
to open fully.
3) Insert the burner end with the control knob first followed by the other end of the
burner locating the burner bracket onto the side fixing points.
4) Fasten the burner into position using two (2) M6x40 bolts and washers provided
5) The stove base plate can now be fitted. This plate rests on left & right brackets.
6) Next fit the 2 x Ceramic rods into the slots provided in the top burner brackets.

200753_3TB 8
Assembly –Mica Boards
As with the burner, the Mica boards will be pre-fitted into the stove. The information
below will assist with the removal / re-installation should they need to be removed for
maintenance purposes.
First fit the rear mica board as Now fit one of the side mica boards
shown above. ensuring that the board is snug
between the front of the stove
and the rear mica
Next rest the top mica board onto Finally fit the reaming side mica
the side board (this board will board and allow the top board to
need supporting whilst the final rest down onto it (the top board
side board is fitted. should now be supported by both
the side and rear mica boards)
Please note you will also need to remove the pilot shield from the pilot
before fitting the ceramics (this protects the pilot during transit).

200753_3TB 9
Fig 1
Assembly –Decorative Log Retainer
Using the 2 off M5 C/Sunk Bolts provided, locate the decorative trim behind the stove
opening as shown and secure in position.
Assembly - Fitting TTB sensor Manual Operated Stove
Connection to gas valve
Pilot Assembly
TTB Connections
With the burner installed, thread the 2 x TTB wires from the
pilot / thermocouple to the rear of the stove. Attach the two
spade connections to the TTB which is fitted to the bracket
shown in Fig 1. Attach the bracket to rear panel of the stove by
inserting the keyhole cut-outs over the existing screw heads
and drop down to final position. Tighten screws if required.
Ensure the white fibre is between the stove and bracket.
Thermo
Couple

200753_3TB 10
Assembly –Connecting the TTB Sensor Remote Controlled Stove
With the burner installed, thread the TTB connection cable through the rear of the
stove and mount to the rear stove panel as below.
Thermo
Couple
TTB
TTB fitted to rear of stove
Pilot and electrode connections
TTB wire into valve
NOTE:- Please ensure the TTB sensor is correctly seated down into the holder
and not pushed up. If the TTB touches the bracket in anyway it could cause the
sensor to short circuit and the valve will not work. It is also essential that the
TTB wire into the valve is not disturbed or removed, if this wire is not making a
good connection into the valve it will simulate an error and the valve will not
operate with the handset showing an ERROR code. The power source should
be disconnected prior to ANY servicing taking place. Never remove the TTB
sensor or burner without disconnecting the power source to the valve.

200753_3TB 11
Assembly - Positioning the Logs
Only the ceramics supplied with this appliance should be used. The ceramics
should only be laid as described. Before any ceramics are placed in position
ensure that the pilot is not obstructed and the burner is operating correctly.
Broseley Fires Ltd accepts no responsibility for any injury sustained whilst
handling hot ceramics. Ceramics which are found to be placed other than in
accordance with these instructions will result in a charge being made following
any service callout. Replacement ceramics are available from your dealer.
We recommend lighting the burner for several minutes prior to positioning the
ceramics. Once layout is complete, fire the burner and look for soot deposits. If
soot is evident slight adjustments may need to be made to logs.
NOTE:- Ensure the two ceramic rods are in position prior to assembly of
the ceramics, it is essential these rods are fitted to prevent soot build-up on
both the burner and ceramics.
1: Place main base ceramic on top of the burner ensuring that it is located
centrally left and right. The circle cut out at the front of the main fuel bed should
be central to the pilot.
Circular Cut-out

200753_3TB 12
Assembly - Positioning the Logs
2: Position the
left as shown
using the two
pegging points,
please note you
should have a
single peg
pointing upwards
at the back.
3: Do the same
for the right hand
side, again you
should have a
single peg
pointing upwards
at the back.
Please note this
lug simply rests
into the recesses
in the base rather
than being
pegged.
After steps 1-3
your log layout
should look like
this.

200753_3TB 13
Assembly - Positioning the Logs
4: Interlock the rear log into position as shown below
Position the rear log as shown
with the thinner end to the right
and the three holes facing you.
This log locates onto the pegs
at the back on the left and right
hand pieces from steps 2 and
3).
After step 4 your log layout
should look like this.

200753_3TB 14
Assembly - Positioning the Logs
5: Position the
central log as
shown. This log
has a peg which
locates into the
central hole in the
rear log.
After step 5 your
log layout should
look like this.

200753_3TB 15
Assembly - Positioning the Logs
6: Position the
next log as
shown so that it
locates onto the
peg of the
central log.
After step 6 your
log layout should
look like this.

200753_3TB 16
Assembly - Positioning the Logs
7: The next
ceramic locates
into the right hole
in the rear
ceramic as
shown.
After step 7 your
log layout should
look like this.

200753_3TB 17
Assembly - Positioning the Logs
8: This ceramic
locates into the
left hole in the
rear ceramic.
You should have
a peg pointing up
at the front now.
After step 8 your
log layout should
look like this.

200753_3TB 18
Assembly - Positioning the Logs
9: Finally
position the
small front log
onto the last
remaining peg
as shown.
Your log layout
is now complete
and should look
like this.
Please note you will have two additional ceramic logs left over that do
not have fixing points or pegs, these logs are used on the Q7 version
and should be discarded.

200753_3TB 19
Assembly - Gas Connection & Pressure Testing
A minimum 15mm-diameter gas supply pipe must be used to within 1 metre of the
installation with the final connection to the stove to be completed with the suitable 8mm
semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve
using the nut and 8mm olive provided. Support the control whilst finally tightening the
supply pipe.
The gas supply connection to the appliance is located at the right hand side rear of the
stove. This connection is a compression fitting, sealant should never be used (as this
can potentially cause a blockage).
Pressure Testing
Always make sure that there is adequate gas pressure and volume to the stove. The
relevant pressures are on the ID plate on the gas control knob.
1. For natural gas, this is 20mbar measured at the inlet connection to the stove
with the appliance in the full rate position.
2. Ensure that the gas pressure to the stove is maintained when it is operating at
the same time as other appliances in the building and that a suitable pressure
gauge is used i.e. a manometer. Any service call as a result of incorrect gas
pressure will be chargeable.
Ventilation (GB only)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 –part II).

200753_3TB 20
Spillage Testing
A Spillage Test MUST be carried out before the installed fire is left with the customer.
Carry out the test by first closing all doors and windows in the room containing the fire.
Ensure that the fire is burning at full rate for a minimum of 10-15 minutes.
Using a lighted smoke match insert the head of the match into the draught
diverter on the rear of the stove, observing the smoke being drawn into the
dilution box, after 10 minutes repeat the test.
If there is an extractor fan in a nearby room the spillage test must be repeated with the
fan running and all connecting doors between the fire and fan left open.
If there are problems, the chimney / flue may require attention, see “Chimney
Requirements” section.
Spillage Monitoring System
This appliance is fitted with an atmospheric sensing spillage monitoring system, and an
oxygen depletion-sensing pilot. These are designed to shut down the fire within a safe
period of time if there is an excessive build-up of products of combustion within the room
/ dilution tunnel. This would usually only occur if the flue path suffered severe blockage
and / or ventilation was severely impeded.
THE FOLLOWING ARE IMPORTANANT WARNINGS RELATIVE TO THE SPILLAGE
MONITORING SYSTEM
1. The installer must not attempt any adjustments to the spillage monitoring system.
2. There must be no attempt to disable the spillage monitoring system.
3. It is not possible to replace individual parts of the pilot assembly on the appliance
–only a complete pilot assembly (including thermocouple) may be fitted in the
event of a replacement being necessary. When the spillage monitoring system is
replaced, only complete and original manufactures’ parts may be fitted.
4. Should the appliance turn itself off, wait for a minimum of 3 minutes before
attempting to re-light. In the event of your stove tripping out, consult your
installation engineer to have the flue / chimney checked.