Broseley York Grande User manual

The
Installation and Operation Manual
York Grande Gas Stove
Grande
GAS STOVE
IMPORTANT NOTICE TO BE LEFT WITH THE CUSTOMER
1 Revision: GB07a
Revision: GB07aRevision: GB07a
Revision: GB07a

TECHNICAL INFORMATION
NATURAL GAS PROPANE
G20/I2H G31/I3P
Heat Input (Gross) 6.9 Kw/Hr 6.9 Kw/Hr
Supply Pressure 20 Mbar 37 Mbar
Gas Rate 0.66 M 3 /Hr 0.25 M 3 /Hr
Injector Size C.A.T. 18/460 C.A.T. 18/200
CONTENTS
ARRANGING THE LAYOUT OF THE COALS/LOGS . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ………… 9
DIMENSIONS & DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……........................ . . 2
EXTINGUISHING THE STOVE BACK TO PERMANENT PILOT SETTING . . . . . . . . . . . . . . . . . . . . . . . 10
EXTINGUISHING THE STOVE FULLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……. . . . . . . . . . . 10
FLUE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ….. . 6
GAS CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………… . 7
GUARANTEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …. . OUTSIDE BACK COVER
IGNITING THE PERMANENT PILOT LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……….... . . . . . . . . . . . . . . . . . . . . . . . . . . 3
NOTE TO THE INSTALLATION ENGINEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 11
OPERATING THE STOVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………. . . . . . . . . . . . . . . . . . 10
PRESSURE TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………….. . . . . . . . . . . 8
RUNNING THE STOVE AT A HIGHER OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
RUNNING THE STOVE AT LOW SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …. . . . . . . . . 10
SERVICING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………. 13
SITING THE APPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………… . . . . . . 4
SPILLAGE MONITORING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ………. . 12
STOVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ………………. . . 5
TEST FOR SPILLAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………... . 12
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………... . . 13
VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………………... . 6
Broseley Fires Ltd.
Knights Way, Battlefield Enterprise Park, Shrewsbury, Shropshire SY1 3AB
Tel: [phone] Fax: [phone]

2. DIMENSIONS & DETAILS
A - Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………...……….584mm (23")
B - Height To Top Of Rear Flue Spigot . . . . . . . . . . . . ……………... . . . . .540mm (21 1 ⁄ 4 ")
C - Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………………….. .406mm (15 3 ⁄ 4 ")
D - Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………………... . . . .622mm (24 1 ⁄ 2 ")
E - Centre Of Top Flue To Rear Of Stove . . . . . . . . . . . . . . ……………….. . .127mm (5")
Flue Spigot Diameter . . . . . . . . . . . . . . . . . . . . . . . ……………………... . . . . .127mm (5")
Weight Excluding Optional Canopy . . . . . . . . . . ……………… . . . . . . . . . .80kg (176 lbs)
Maximum Heat Output (approx) . . . . . . . . . . . . . . . ………………….. . . . . . .5.6 kilowatts

THANK YOU FOR PURCHASING A YORK GRANDE GAS-FIRED STOVE
Broseley Fires Ltd, a family run company, was founded as a gas appliance design and
development company in 1975.
Since then we have built up an enviable reputation for the quality, reliability and fuel
efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-user
through the relevant methods and standards for installation of your new York Grande
Gas Stove.Correctly installed and operated, your York grande Stove will give you many
years of warmth and reliability. Therefore, we would suggest that you read the whole
instruction manual prior to handing it to your installer. That way you will have a clearer
picture of what is involved
.
3. IMPORTANT INFORMATION
APPLIANCE TO BE INSTALLED IN ACCORDANCE WITH NATIONAL REGULATIONS
1. The York Grande is a gas stove designed to run on either natural gas or LPG.
The burner units are not interchangeable between the two types of gas. This
stove is a radiant convector fuel-effect appliance. The site of the stove i.e. the
chimney, flue and hearth etc.., must comply with current building regulations and
codes of practice before the stove is installed.
2. It is required by law that the complete assembly, installation and commissioning
of gas-fired stoves is carried out by a professionally qualified and accredited gas
fitter (e.g. C.O.R.G.I Registered). DO NOT ATTEMPT TO INSTALL THIS
APPLIANCE YOURSELF. Broseley Fires Ltd take no responsibility for any
breach of the legal standards prevailing as far as the fitting of this appliance is
concerned.
3. York grande Stoves are efficient appliances, giving off convected, conducted and
radiated heat. All services of the stove except the control knob are considered to
be working surfaces. Adequate precautions should always be taken to protect
children, the elderly, the infirm and pets etc. from coming into contact with the
stove.
4. Ensure that the local gas distribution conditions, the nature of the gas pressure
are compatible with the data plate fitted between the right hand legs and on the
control valve
These instructions have been compiled in accordance with BS5258 part 12:1986. The
Gas Safety Installation and Use Regulations 1994. The Building Regulations (issued by
the Department of the Environment). The Building Standards (Scotland)(consolidation)
regulations.

4. SITING THE APPLIANCE
The gas supply connection to the appliance is at the rear right hand side. The
connection requires 8mm diameter semi-rigid pipe, not more than 1 metre in length.
The appliance can be installed in any adequate area suitable for solid fuel fires and
stoves
.
To ensure maximum and efficient use of the stove, we recommend the following hearth
specifications:
1. The hearth must be made of non-combustible material at least 12 millimetres
thick. The hearth must at least 300mm at any angle in front of the incandescent
heat source i.e. the burner surface of the stove and requires a clearance of
150mm each side.
2. On all stove installations, no combustible material should cover the hearth. To
prevent this from happening, the hearth should be at least 50mm above the level
of the floor or a fender/kerb of a similar height should be placed around the edge
of the hearth.
If the appliance has to be located in an opening, there must be a clearance of a
minimum of 100mm each side of the stove to any non-combustible materials. The rear of
the appliance should have a minimum 75mm air gap between the stove and the back
wall.

5. STOVE ASSEMBLY
Please check that the following components are included before you start on the
assembly :
Stove Box
1 x Cast Iron York grande Stove Body
4 x Stove Legs
4 x Sets of Nuts, Bolts and Washers, 2 burner retaining screws
1 x Flue Spigot
1 x Flue Closure Plate
Burner Box
1 x Burner Unit
1 x Instruction Booklet (This document)
2 x Burner Fixing Brackets and screws
Ceramic Box
Log Option – See Page 10
Coal Option – See Page 9
Before installing the stove ensure the gas to be used i.e. natural (mains) gas or LPG
corresponds with the identification plate on the burner.
Carefully lay the stove on its back and fit the four legs using the nuts, bolts and washers
provided.
Loosen the grub screw situated in the side of the brass handle, unscrew the handle and
open the main stove door.
With the burner out of the stove, screw the two burner fixing brackets to the rear of the
burner, so that the “U” slot faces upwards and locates with the screw holes in the
internal rear plate.
Next, stand the stove upright and insert the burner (control first) through the door. Dip
the controls through the bottom of the stove so that the burner comes to rest onto the
brackets located on each side.
The “U” sections on the burner fixing brackets will then line up with the two holes located
on the internal rear plate. Finally screw the two screws and washers provided through
the “U” sections to hold the burner securely in place.
5
6

6. FLUE CONNECTION
The stove must be installed in accordance with current gas and building regulations
BS5871: Part 1
Before you install the stove make sure the chimney flue outlet is correctly positioned to
align with the flue outlet on the stove and that the chimney is in good condition. If not, a
chimney liner must be installed or a suitable class II gas flue used. A draught is
necessary to ensure the products of combustion are fully evacuated. Due to the internal
dilution/diversion system in the York Grande Stove, it is not obligatory to line the
chimney
providing that it has been inspected by a CORGI registered installer and passed as
suitable/sound.
The York Grande Gas Stove is suitable for both Class I & II flues (The Building
Regulations 1984). The appliance is also suitable for pre-cast flues, pre-cast chimney
block, pre-cast flue block and ridge tile vent. The Stove can be installed as a top or rear
outlet without any additional parts.
Ideally it is recommended that a minimum height of 610mm from the stove should be
established before any significant change of the direction of the flue. Horizontal or
negative gradients should be avoided. The flue must have a minimum height of 3 metres
to ensure adequate draught.
Prior to installation, the installer should ensure that the flue is free from obstruction and
any dampers must be fixed in a permanently open position. Ensure the chimney is not
closed and that it has been swept and subsequently smoke tested.
Make sure that rain, birds, or any foreign body cannot get into the chimney to cause
damage or a blockage. This problem can normally be overcome by fitting an approved
Gas Cowl. It is essential for the effective running of your stove that the chimney draws
properly to allow the products of combustion to escape
.
VENTILATION (GB ONLY)
The York grande Gas stove is rated at less than 7 kW and therefore does not normally
require additional ventilation in the room (BS5871-part II).

7. GAS CONNECTION
A minimum 15mm diameter gas supply pipe must be used to within 1 metre of the
installation with the final connection to the stove to be completed with the suitable 8mm
semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve
using the nut and 8mm olive provided, support the control whilst finally tightening the
supply pipe. A gas safety tap/restrictor elbow is provided along side the pressure test
point at the inlet to the burner
.
. PRESSURE TESTING
Always make sure that there is adequate gas pressure and volume to the stove. The
relevant pressures are on the ID plate on the gas control knob.
1. For natural gas, this is 20mbar measured at the burner test nipple situated at
the inlet connection to the stove with the appliance in the full rate position.
2. For propane, this is 37mbar measured at the burner test nipple situated at the
inlet connection to the stove with the appliance in the full rate position.
3. Ensure that the gas pressure to the stove is maintained when it is operating at
the same time as other appliances in the building and that a suitable pressure
gauge is used i.e. a manometer
.
Any service call as a result of incorrect gas pressure will be chargeable.
9. ARRANGING THE LAYOUT OF THE COALS
Only the ceramic coals supplied with this appliance should be used. The coals should
only be laid as shown in the following diagrams. Replacement coals are available from
your dealer.
Whilst arranging the coals, ensure that the pilot is not obstructed.
Broseley Fires Ltd accept no responsibility for any injury sustained whilst handling hot
ceramics.
Before any ceramics are placed in position ensure that the burner is operating correctly.
The flames should be fairly even across the burners mesh top.
Ceramics which are found to be placed other than in accordance with these
instructions will result in a charge being made following any service
callout
7
8

COAL LAYOUT Added Coals shown in white
for identification only.
Stage 1
Place the largest coal matrix firmly
against the back of the stove &
centrally about the mesh burner.
Stage 2
Position the second coal matrix on
top of the first coal matrix and
place firmly to the back of the
stove. Ensure that it is central and
that the largest flat area (marked
REAR) rests against the internal
rear plate.
Stage 3
Place the loose coals across the
centre of the fire, so that they
bridge the gap between the two
coal matrix pieces. These coals
should be rested gently in position.
Do not push them into the gap, as
this will prevent the flames from
burning evenly and effectively.
Ensure there are no loose coals on
top of the matrix that is positioned
over the pilot assembly._
_
_
IMPORTANT
Please follow these instructions carefully. Ceramics that are positioned
wrongly could seriously alter the performance of your appliance.
Added Coals shown in white for identification only.

ARRANGING THE LAYOUT OF THE LOGS
Take care when handling the fragile ceramic logs. Only the ceramic logs supplied with
this appliance are to be used. Do not obstruct the pilot. Ensure the correct operation of
the burner before positioning any of the logs. Clean the burner.
The ceramic logs have location points on them that will help you locate them into the
correct position.
Please read the following instructions carefully and use the diagrams to assist you.
LOG LAYOUT
Stage 1
Position the largest ceramic on top
of the burner and push it firmly
against the rear of the stove. Ensure
that it is central about the burner.
Stage 2
Position the rear log onto the two
location lugs towards the rear of
the first ceramic. As shown on
the Stage 2 diagram
Stage 3
Position the next log as shown
on the Stage 3 diagram. This
log also has two location points.
Stage 4
This log is located on a lug that
Has geen formed on top of the
Previous log. Locate this lug first
The other end of the log is
located in a notched out section
in the base matrix.
Stage 5
This log is located on a lug that
Has been formed on top of the
Rear log. Please make sure that
This log and all the others are in
Position EXACTLY as shown in
The diagram. .
When closing the door of the stove, support its weight in order to get the best seal
against the rope.
We hope you find the above instructions clear and precise. They need to be followed
precisely so that you can enjoy the full benefit of your stove.