Broseley York grande User manual

The

Installation and Operation Manual

York Grande Gas Stove

Grande

GAS STOVE

IMPORTANT NOTICETO BE LEFT WITH THE CUSTOMER

1Revision: GB09b

TECHNICALINFORMATION

NATURAL GAS PROPANE

G20/I2H G31/I3P

Heat Input (Gross) 6.9 Kw/Hr 6.9 Kw/Hr

Supply Pressure 20 Mbar 37 Mbar

Gas Rate 0.66 M3/Hr 0.25 M3/Hr

Injector Size C.A.T. 18/460 C.A.T. 18/200

CONTENTS

ARRANGING THE LAYOUT OF THE COALS/LOGS . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………9

DIMENSIONS & DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……........................ . .2

EXTINGUISHING THE STOVE BACK TO PERMANENT PILOT SETTING . . . . . . . . . . . . . . . . . . . . . . .10

EXTINGUISHING THE STOVE FULLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……. . . . . . . . . . .10

FLUE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ….. .6

GAS CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………… .7

GUARANTEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …. .OUTSIDE BACK COVER

IGNITING THE PERMANENT PILOT LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……….... . . . . . . . . . . . . . . . . . . . . . . . . . .3

NOTE TO THE INSTALLATION ENGINEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .11

OPERATING THE STOVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………. . . . . . . . . . . . . . . . . . 10

PRESSURE TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………….. . . . . . . . . . .8

RUNNING THE STOVE AT A HIGHER OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

RUNNING THE STOVE AT LOW SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …. . . . . . . . .10

SERVICING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ………….13

SITING THE APPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………… . . . . . .4

SPILLAGE MONITORING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ………. .12

STOVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ………………. . .5

TEST FOR SPILLAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………... .12

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………... . .13

VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………………... .6

Broseley Fires Ltd.

Knights Way, Battlefield Enterprise Park, Shrewsbury, Shropshire SY1 3AB

Tel: 01743 461444 Fax: 01743 461446

2.DIMENSIONS&DETAILS

A - Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………...……….584mm (23")

B - Height To Top Of Rear Flue Spigot . . . . . . . . . . . . ……………... . . . . .540mm (211⁄4")

C - Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………………….. .406mm (153⁄4")

D - Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………………... . . . .622mm (241⁄2")

E - Centre Of Top Flue To Rear Of Stove . . . . . . . . . . . . . . ……………….. . .127mm (5")

Flue Spigot Diameter . . . . . . . . . . . . . . . . . . . . . . . ……………………... . . . . .127mm (5")

Weight Excluding Optional Canopy . . . . . . . . . . ……………… . . . . . . . . . .80kg (176 lbs)

Maximum Heat Output (approx) . . . . . . . . . . . . . . . ………………….. . . . . . .5.6 kilowatts

THANK YOU FOR PURCHASING A YORK GRANDE GAS-FIRED STOVE

Broseley Fires Ltd, a family run company, was founded as a gas appliance design and

development company in 1975.

Since then we have built up an enviable reputation for the quality, reliability and fuel

efficiency of our stoves.

These instructions have been carefully prepared to guide the installer and end-user

through the relevant methods and standards for installation of your new York Grande

Gas Stove.Correctly installed and operated, your York grande Stove will give you many

years of warmth and reliability. Therefore, we would suggest that you read the whole

instruction manual prior to handing it to your installer. That way you will have a clearer

picture of what is involved

3.IMPORTANTINFORMATION

APPLIANCE TO BE INSTALLED IN ACCORDANCE WITH NATIONAL REGULATIONS

1. The York Grande is a gas stove designed to run on either natural gas or LPG.

The burner units are not interchangeable between the two types of gas. This

stove is a radiant convector fuel-effect appliance. The site of the stove i.e. the

chimney, flue and hearth etc.., must comply with current building regulations and

codes of practice before the stove is installed.

1. It is required by law that the complete assembly, installation and commissioning

of gas-fired stoves is carried out by a professionally qualified and accredited gas

fitter who is registered on the “gas safe” register DO NOT ATTEMPT TO

INSTALL THIS APPLIANCE YOURSELF. Broseley Fires Ltd takes no

responsibility for any breach of the legal standards prevailing as far as the fitting

of this appliance is concerned.

2. York grande Stoves are efficient appliances, giving off convected, conducted and

radiated heat. All services of the stove except the control knob are considered to

be working surfaces. Adequate precautions should always be taken to protect

children, the elderly, the infirm and pets etc. from coming into contact with the

stove.

3. Ensure that the local gas distribution conditions, the nature of the gas pressure

are compatible with the data plate fitted between the right hand legs and on the

control valve

These instructions have been compiled in accordance with BS5258 part 12:1986. The

Gas Safety Installation and Use Regulations 1994. The Building Regulations (issued by

the Department of the Environment). The Building Standards (Scotland)(consolidation)

regulations.

4.SITINGTHEAPPLIANCE

The gas supply connection to the appliance is at the rear right hand side. The

connection requires 8mm diameter semi-rigid pipe, not more than 1 metre in length.

The appliance can be installed in any adequate area suitable for solid fuel fires and

stoves

To ensure maximum and efficient use of the stove, we recommend the following hearth

specifications:

1. The hearth must be made of non-combustible material at least 12 millimetres

thick. The hearth must at least 300mm at any angle in front of the incandescent

heat source i.e. the burner surface of the stove and requires a clearance of

150mm each side.

2. On all stove installations, no combustible material should cover the hearth. To

prevent this from happening, the hearth should be at least 50mm above the level

of the floor or a fender/kerb of a similar height should be placed around the edge

of the hearth.

If the appliance has to be located in an opening, there must be a clearance of a

minimum of 100mm each side of the stove to any non-combustible materials. The rear of

the appliance should have a minimum 75mm air gap between the stove and the back

wall.

5.STOVEASSEMBLY

Please check that the following components are included before you start on the

assembly :

Stove Box

1 x Cast Iron York grande Stove Body

4 x Stove Legs

4 x Sets of Nuts, Bolts and Washers, 2 burner retaining screws

1 x Flue Spigot

1 x Flue Closure Plate

Burner Box

1 x Burner Unit

1 x Instruction Booklet (This document)

2 x Burner Fixing Brackets and screws

Ceramic Box

Log Option – See Page 10

Coal Option – See Page 9

Before installing the stove ensure the gas to be used i.e. natural (mains) gas or LPG

corresponds with the identification plate on the burner.

Carefully lay the stove on its back and fit the four legs using the nuts, bolts and washers

provided.

Loosen the grub screw situated in the side of the brass handle, unscrew the handle and

open the main stove door.

With the burner out of the stove, screw the two burner fixing brackets to the rear of the

burner, so that the “U” slot faces upwards and locates with the screw holes in the

internal rear plate.

Next, stand the stove upright and insert the burner (control first) through the door. Dip

the controls through the bottom of the stove so that the burner comes to rest onto the

brackets located on each side.

The “U” sections on the burner fixing brackets will then line up with the two holes located

on the internal rear plate. Finally screw the two screws and washers provided through

the “U” sections to hold the burner securely in place.

6.FLUECONNECTION

The stove must be installed in accordance with current gas and building regulations

BS5871: Part 1

Before you install the stove make sure the chimney flue outlet is correctly positioned to

align with the flue outlet on the stove and that the chimney is in good condition. If not, a

chimney liner must be installed or a suitable class II gas flue used. A draught is

necessary to ensure the products of combustion are fully evacuated. Due to the internal

dilution/diversion system in the York Grande Stove, it is not obligatory to line the

chimney

providing that it has been inspected by a CORGI registered installer and passed as

suitable/sound.

The York Grande Gas Stove is suitable for both Class I & II flues (The Building

Regulations 1984). The appliance is also suitable for pre-cast flues, pre-cast chimney

block, pre-cast flue block and ridge tile vent. The Stove can be installed as a top or rear

outlet without any additional parts.

Ideally it is recommended that a minimum height of 610mm from the stove should be

established before any significant change of the direction of the flue. Horizontal or

negative gradients should be avoided. The flue must have a minimum height of 3 metres

to ensure adequate draught.

Prior to installation, the installer should ensure that the flue is free from obstruction and

any dampers must be fixed in a permanently open position. Ensure the chimney is not

closed and that it has been swept and subsequently smoke tested.

Make sure that rain, birds, or any foreign body cannot get into the chimney to cause

damage or a blockage. This problem can normally be overcome by fitting an approved

Gas Cowl. It is essential for the effective running of your stove that the chimney draws

properly to allow the products of combustion to escape

VENTILATION(GBONLY)

The York grande Gas stove is rated at less than 7 kW and therefore does not normally

require additional ventilation in the room (BS5871-part II).

7.GASCONNECTION

A minimum 15mm diameter gas supply pipe must be used to within 1 metre of the

installation with the final connection to the stove to be completed with the suitable 8mm

semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve

using the nut and 8mm olive provided, support the control whilst finally tightening the

supply pipe. A gas safety tap/restrictor elbow is provided along side the pressure test

point at the inlet to the burner

8.PRESSURETESTING

Always make sure that there is adequate gas pressure and volume to the stove. The

relevant pressures are on the ID plate on the gas control knob.

1. For natural gas, this is 20mbar measured at the burner test nipple situated at

the inlet connection to the stove with the appliance in the full rate position.

2. For propane, this is 37mbar measured at the burner test nipple situated at the

inlet connection to the stove with the appliance in the full rate position.

3. Ensure that the gas pressure to the stove is maintained when it is operating at

the same time as other appliances in the building and that a suitable pressure

gauge is used i.e. a manometer

Any service call as a result of incorrect gas pressure will be chargeable.

9.ARRANGINGTHELAYOUTOFTHECOALS

Only the ceramic coals supplied with this appliance should be used. The coals should

only be laid as shown in the following diagrams. Replacement coals are available from

your dealer.

Whilst arranging the coals, ensure that the pilot is not obstructed.

Broseley Fires Ltd accept no responsibility for any injury sustained whilst handling hot

ceramics.

Before any ceramics are placed in position ensure that the burner is operating correctly.

The flames should be fairly even across the burners mesh top.

Ceramics which are found to be placed other than in accordance with these

instructions will result in a charge being made following any service

callout

COALLAYOUT Added Coals shown in white

for identification only.

Stage 1

Place the largest coal matrix firmly

against the back of the stove &

centrally about the mesh burner.

Stage 2

Position the second coal matrix on

top of the first coal matrix and

place firmly to the back of the

stove. Ensure that it is central and

that the largest flat area (marked

REAR) rests against the internal

rear plate.

Stage 3

Place the loose coals across the

centre of the fire, so that they

bridge the gap between the two

coal matrix pieces. These coals

should be rested gently in position.

Do not push them into the gap, as

this will prevent the flames from

burning evenly and effectively.

Ensure there are no loose coals on

top of the matrix that is positioned

over the pilot assembly._

IMPORTANT

Please follow these instructions carefully. Ceramics that are positioned

wrongly could seriously alter the performance of your appliance.

Added Coals shown in white for identification only.

ARRANGINGTHELAYOUTOFTHELOGS

Take care when handling the fragile ceramic logs. Only the ceramic logs supplied with

this appliance are to be used. Do not obstruct the pilot. Ensure the correct operation of

the burner before positioning any of the logs. Clean the burner.

The ceramic logs have location points on them that will help you locate them into the

correct position.

Please read the following instructions carefully and use the diagrams to assist you.

LOGLAYOUT

Stage 1

Position the largest ceramic on top

of the burner and push it firmly

against the rear of the stove. Ensure

that it is central about the burner.

Stage 2

Position the rear log onto the two

location lugs towards the rear of

the first ceramic. As shown on

the Stage 2 diagram

Stage 3

Position the next log as shown

on the Stage 3 diagram. This

log also has two location points.

Stage 4

This log is located on a lug that

Has geen formed on top of the

Previous log. Locate this lug first

The other end of the log is

located in a notched out section

in the base matrix.

Stage 5

This log is located on a lug that

Has been formed on top of the

Rear log. Please make sure that

This log and all the others are in

Position EXACTLY as shown in

The diagram. .

When closing the door of the stove, support its weight in order to get the best seal

against the rope.

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