Broseley Q7 Manual

200747_1
Installation & Operating Instructions
Model: Gas Q7
Variants Covered: Ignite (CD1), Hereford (CD2) &
Desire (SD1)
Conventional Flue Natural Gas Stove
Top Flue Outlet Only
PLEASE LEAVE THESE INSTRUCTIONS WITH THE END USER
Chimney closure plates are not supplied
Please note gas installations MUST only be carried out by installers who
are Gas Safe registered.

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Contents
Introduction 3
Packing List 3
Specification 4
Dimensions 4
Hearth Requirements 5
Chimney Requirements 6
Assembly
Burner Installation 7
Mica Board Installation 8
Connecting the TTB Sensor 9
Fitting the Decorative log retainer 9
Positioning the logs 10-13
Gas Connection & Pressure Testing 14
Spillage Testing 15
Maintenance 16
Operating the Stove 17
Cleaning the Stove 18
Curing the Paint 18
Trouble-shooting 19
Servicing 20
Commissioning Form 21
Guarantee 22
Notes 23

200747_1 3
Introduction
THANK YOU FOR PURCHASING A BROSELEY GAS STOVE
Broseley Fires Ltd, a family run company, was founded as an appliance and
design development company in 1975.
Since then we have built up an enviable reputation for the quality, reliability and
fuel efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-
user through the relevant methods and standards for installation of your new Gas
Stove.
Correctly installed and operated, your stove will give you many years of warmth
and reliability. Therefore, we would suggest that you read the whole instruction
manual prior to handing it to your installer. That way you will have a clearer
picture of what is involved.
It is required by law that the complete assembly, installation and commissioning
of gas stoves is carried out by a professionally qualified and accredited gas fitter
listed on the “Gas Safe” register.
THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY
INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE
INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF
PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL
BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE
LEFT WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE
COMMISSIONING FORM COMPLETED IN THE BACK OF THESE
INSTRUCTIONS.
Packing List
Stove Box Fibre Box 1 (Packed In Stove)
1 x Stove body 1 x Large rear coal matrix
1 x Flue spigot 2 x Front log matrix’s
1 x Burner (Attached) 2 x Side cheeks
1 x Instruction Manual
1 x Left hand side mica board (Attached) Fibre Box 2 (Packed outside Stove)
1 x Right hand side mica board (Attached) 9 x Loose logs
1 x Rear mica board (Attached)
1 x Top mica board (Attached)
3 x M6 x 30 Bolts
3 x M6 Washers

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Specification
Heat Input (Gross) 6.8kW
Gas Category I2H
Supply Pressure 20 mbar
Gas Rate 0.66 m3/hr
Injector Size 77
Flue diameter 125mm (5”)
Country of destination GB, IE
Efficiency Class Class 2
Nominal Output 4.7kW
NOx Class 3
Please note this product is designed to only use natural gas G20.
Dimensions
Ignite CD1 Q7 - WEIGHT 75 Kg
Hereford CD2 Q7 –WEIGHT 68 Kg
Desire SD1 Q7 –WEIGHT 71 Kg
All dimensions are in millimetres.
The front, sides and top are considered working areas of the appliance.
Ignite
CD1
Hereford
CD2
Desire
SD1
A
542
565
542
B
582
608
582
C
288
285
288
D
162
165
162
E
345
342
345

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Hearth Requirements
The appliance needs to be located onto a solid non-combustible hearth with a
minimum thickness of 12mm. The hearth must be capable of withstanding the
weight of the appliance.
To ensure correct combustion the following minimum clearances must be
adhered to
NB Measurements taken from the Lid of the stove (Dimension C on page 4):
Material
Dimension
Rear
Non-Combustible
100mm
Side
Combustible
150mm
Non-Combustible
150mm
Hearth Protrusion (in front of the appliance) 50mm
Shelf Distance 300mm
Please note these are minimum clearances, whenever possible it is advisable to
have as much clearance as possible around the stove for easy access and
maintenance.
Please note the gas supply connection to the appliance is to the right hand
side rear of the stove. The connection requires an 8mm-diameter semi-rigid
pipe, not more than 1 meter in length.
Additional Requirements
Curtains should not be positioned above the appliance at a distance of
less than the minimum specified for shelves
An additional guard is to be used to take account of the special hazards
that exist in nurseries and other places where there are young children or
aged or infirm persons present.

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Chimney Requirements
Please note Broseley Fires do not provide flue pipes, closure plates or any
other associated accessory.
Top Flue Outlet Only
The stove must be installed in accordance with current gas and buildings regulations
BS5871: Part1. The appliance can be installed in any adequate area suitable for
solid fuel fires and stoves. It can use a class 1, class 2 and pre-cast flue.
For pre-cast flue installations it is ESSENTIAL that a sealed connection is made into
the actual flue system (a void behind a closure plate is not permitted). Please refer to
the codes of best practice for further advice on pre-cast flues. Before you install the
stove, make sure the chimney flue outlet is correctly positioned to align with the flue
outlet on the stove and that the chimney is in good condition. If not, a chimney liner
must be installed or a suitable class II gas flue used. A draught is necessary to
ensure the products of combustion are fully evacuated.
Ideally it is recommended that the flue run is as straight as possible. The flue
must have a minimum vertical height of 3 metres to insure adequate draught.
You can have a maximum of four bends in the run, each bend must not exceed
45° and an additional metre of vertical flue should be provided for each bend.
Ideally you should have a minimum vertical section of 600mm before any bend
immediately off the top of the appliance, however it is permitted to use a 45°
bend straight off the appliance provided you have an adequate flue draft.
Prior to installation, the installer should insure that the flue is free from obstruction
and any dampers must be fixed in a permanently open position. Ensure the chimney
is not closed and that it has been swept and subsequently smoke tested.
Make sure that rain, birds or any foreign body cannot get into the chimney to cause
damage or blockage. This problem can normally be overcome by fitting an approved
gas cowl. It is essential for the effective running of your stove that the chimney draws
properly to allow the products of combustion to escape.
VENTILATION (GB ONLY)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 –part II).
Flue Spigot Connection
Attach the supplied spigot to the top of the stove using the three M6x40 bolts and
washers provided.

200747_1 7
Assembly - Burner Installation
Ensure all components are present prior to commencing assembly (See Packing
List on page 3). You will need a pozi drive screwdriver.
1) Remove the stove body from its packaging and stand it in position.
2) Open the main door.
3) Insert the burner end with the control knob first followed by the other end of the
burner locating the burner bracket onto the side fixing points.
4) Fasten the burner into position using two (2) M6x40 bolts and washers provided.
5) The stove base plate can now be fitted. This plate rests on the base on the stove
6) Next fit the mica boards as detailed in the next section.

200747_1 8
Assembly –Mica Boards
First fit the rear mica board behind the burner bracket as shown above and
secure through the burner fixing points using the 2 x No.6 x 25 self -tapping
screws provided.
Now fit one of the side mica boards Next rest the top mica board onto
ensuring that the board is snug the side board (this board will
between the front of the stove and need supporting whilst the final
the rear mica. Side board is fitted.
Finally fit the remaining side mica board and
allow the top board to rest down onto it (the
top board should bow be supported by both
the side and rear mica boards).

200747_1 9
Assembly - Fitting TTB sensor
With the burner installed, thread the wires from the interrupter to the TTB device
(mounted on the rear panel of the stove). These wires can be installed either way
round on the terminals.

200747_1 10
Assembly –Decorative Log Retainer
Using the 2 off M6 Nut and Bolts provided, locate the decorative trim behind the
stove opening as shown and secure in position.

200747_1 11
Assembly - Positioning the Logs
Only the ceramics supplied with this appliance should be used. The ceramics
should only be laid as described. Before any ceramics are placed in position
ensure that the pilot is not obstructed and the burner is operating correctly.
Broseley Fires Ltd accepts no responsibility for any injury sustained whilst
handling hot ceramics. Ceramics which are found to be placed other than in
accordance with these instructions will result in a charge being made following
any service callout. Replacement ceramics are available from your dealer.
1: Place Fuel Bed against the
rear mica panel ensuring that it is
located centrally left and right
2: Place the front left fibre in
position so that the pilot is central
to the cut out
3: Place the front right fibre so as
to interlock with the Front left
fibre.

200747_1 12
Assembly - Positioning the Logs
4: Place the side left fibre in
position, the fibre slides into
position to the side of the front left
ceramic and rests against the fuel
bed
5: Place the side right fibre in
position, the fibre slides into
position to the side of the front
right ceramic and rests against
the fuel bed
6: Place Log I as shown, seating it
between the side left fibre and the
fuel bed

200747_1 13
Assembly - Positioning the Logs
7: Place Log J as shown, seating
it between the side right fibre and
the fuel bed
8: Place Log E so as to locate
behind Log J
9: Place Log B ensuring that the
thin end does not obstruct the
front ports on the burner

200747_1 14
Assembly - Positioning the Logs
10: Place log F and H ensuring that
log F does not obstruct the front
burner ports
11: Place log C in position ensuring
that the forked ends rest upon both
the left and right hand front coals
12: Place Log G and A in position as
shown. Log A is positioned so as to
prevent rotation
13: Place Log D as shown resting on
top of Log B, C and H

200747_1 15
Assembly - Gas Connection & Pressure Testing
A minimum 15mm-diameter gas supply pipe must be used to within 1 metre of the
installation with the final connection to the stove to be completed with the suitable 8mm
semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve
using the nut and 8mm olive provided. Support the control whilst finally tightening the
supply pipe.
The gas supply connection to the appliance is located at the right hand side rear of the
stove. The connection requires an 8mm-diameter semi-rigid pipe, not more than 1 meter
in length.
Pressure Testing
Always make sure that there is adequate gas pressure and volume to the stove. The
relevant pressures are on the ID plate on the gas control knob.
1. For natural gas, this is 20mbar measured at the inlet connection to the stove
with the appliance in the full rate position.
2. Ensure that the gas pressure to the stove is maintained when it is operating at
the same time as other appliances in the building and that a suitable pressure
gauge is used i.e. a manometer. Any service call as a result of incorrect gas
pressure will be chargeable.
Ventilation (GB only)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 –part II).

200747_1 16
Spillage Testing
A Spillage Test MUST be made before the installed fire is left with the customer.
Carry out the test by first closing all doors and windows in the room containing
the fire. Insure that the fire is burning at full rate for a minimum of 10-15 minutes.
Using a lighted smoke match, run it along under the rear edge of the stove. The
draught diverter box is situated at the rear of the stove, the entry being in the rear
panel for the stove. Observe the smoke being drawn into the dilution box. After
10 minutes repeat the test
If there is an extractor fan in a nearby room the spillage test must be repeated
with the fan running and all connecting doors between the fire and fan left open.
If there are still problems, the chimney / flue may require attention. Disconnect
the stove and seek expect advice.
Spillage Monitoring System
This appliance is fitted with an atmospheric sensing spillage monitoring system,
in the form of an oxygen depletion-sensing pilot. This is designed to shut down
the fire within a safe period if there is an excessive build up of products of
combustion within the room space. This would usually only occur if the flue path
suffered severe blockage and / or ventilation was severely impeded.
THE FOLLOWING ARE IMPORTANANT WARNINGS RELATIVE TO THE
SPILLAGE MONITORING SYSTEM
1. The installer must not attempt any adjustments to the spillage monitoring
system.
2. There must be no attempt to disable the spillage monitoring system.
3. It is not possible to replace individual parts of the pilot assembly on the
appliance –only a complete pilot assembly (including thermocouple) may
be fitted in the event of a replacement being necessary. When the
spillage monitoring system is replaced, only complete and original
manufactures’ parts may be fitted.
4. Should the appliance turn itself off, wait for a minimum of 3 minutes before
attempting to re-light. In the event of your stove tripping out, consult your
installation engineer to have the flue / chimney checked.

200747_1 17
Maintenance
Door adjustment
In the case of the door rope not providing an adequate seal to the room, products
of combustion may enter the room (see warning notes), to ensure an adequate
seal the door may need to be periodically adjusted as the rope seal wears with
use.
Hinge Adjustment (seal on Left hand side is not compressed):
SD1 AND CD1 MODELS ONLY
Ensure that the stove is cold before proceeding
Remove the door by lifting the door
off the hinges
Loosen the Hinge Locking nut inside
the stove
Rotate the hinge by 1 turn (clockwise
to tighten seal, anticlockwise to
loosen seal) on both the top and
bottom hinge, this ensures that the
door seal will compress or loosen
evenly
Re fit the door back onto the hinges
and tighten the locking nut inside the
stove
Check the seal provides an
adequate seal.

200747_1 18
Operating the Stove
It is important to read these instructions thoroughly before lighting the
stove.
The gas stove operates with a traditional permanent pilot light.
The knob for ignition and power control are located on the lower right hand side
of the stove, the indicator in the plate shows the knob position (Marked on knob)
The pilot light is located at the left corner of the coal matrix.
If the Flame Supervision Device Actuating Flame (the pilot light) is extinguished
by intention or not, no attempt should be made to re-light until 3 minutes have
elapsed.
IGNITING THE PILOT AND USING THE HIGH/LOW FUNCTION
1. Depress the control knob fully.
2. Whilst depressed, turn knob sharply 90 degrees anti-clockwise to “pilot”
setting. Repeat until pilot light is visibly lit. You should feel some
resistance and hear a click. Repeat until the pilot lights.
3. Keep knob depressed at this point for 15-20 seconds.
4. Upon releasing, turn the knob Anti-clockwise to select the low flame
setting. Turning the control further anti-clockwise you will be able to select
the high flame setting.
5. From the high setting you can select low by turning the control knob
clockwise
EXTINGUISHING THE STOVE FULLY
1. From any heat setting or the permanent pilot, depress control knob and
turn clockwise to “OFF” position.
Important Note:
Should the glass door become broken or damaged in any way, turn your stove
off and do not attempt to re-light it. Contact your dealer for a replacement to be
fitted before relighting the appliance.
The glass used in this appliance is a ceramic type glass suitable for operation up
to 750 Degrees, do not use any other types of glass in this appliance.
PLEASE EXPLAIN TO THE CUSTOMER THESE LIGHTING AND EXTINGUSIHING
PROCEDURES AND THAT IT IS NORMAL FOR THE STOVE TO GIVE OFF ODOURS
WHILST THE PAINT, SEALANT AND CAST IRON MATURES.

200747_1 19
Cleaning the stove
We recommend only doing this when the stove is cold using a soft brush to clean
any of the stove surfaces, this is normally sufficient to remove dust. For stubborn
marks you can use a damp lint free cloth, ensure that all surfaces are dried off
immediately. We do not recommend using any kind of chemicals or abrasive
materials. It is possible to touch up the paint using the original metallic black
stove paint, however this new paint will then need to cure.
Curing the Paint
It is important to note that upon initial lighting of the stove you will notice a strong
odour, this is the paint curing and is completely normal.
Most high temperature paints operate in the same way. They use a resin which
dries at room temperature and a silicon resin which cures at high temperatures.
When the stove is burned the dry resin burns away and the silicon cures. This
transition occurs about 240 degrees C / 475 degrees F.
After the stove burns about three times, the entire surface which gets hot will
have cured. The house needs to be fully ventilated during these initial burnings
and although the smoke is mostly Carbon Dioxide there are other components of
the smoke which make it smell bad and may irritate some people. These
problems will go away after the first few burns depending of the duration and
surface temperature of each burn. The hotter the stoves gets the more it will
cure.

200747_1 20
Trouble-shooting
The gas pilot will not ignite or stay lit
Ensure the gas is turned on at the appliance and the meter / cylinder.
Hold the pilot gas button for at lest 20 seconds once the pilot is alight to
ensure the operation of the safety thermocouple valve.
Ensure that the connections from the TTB to the rear of the valve assembly
are connected. If these are not connected then the burner will not light.
Ensure that the pilot injector is not obstructed or blocked and it is free from
any dust or dirt.
Ensure that the thermocouple has not been damaged in transit. This is a very
delicate device.
Ensure that the aeration ring shutter on the pilot head is fully open so that the
pilot flame is initially intense: this can be subsequently turned down.
Ensure the pilot flame is the correct size for the type of gas. The flame should
be focused on the thermocouple probe, so that it is evenly encircled.
Any whistling sound you hear is normally caused by dirt obstructing the pilot.
This is normally cured by carrying out the cleaning process outlined in the
next section entitled Servicing Instructions.
After altering the pilot, check for any leakage of gas
The main burner does not seem to burn correctly
Ensure there is adequate gas pressure to the appliance. The pressure can be
obtained by unscrewing the pressure test nipple and applying a suitable
pressure gauge (I.E. A MANOMETER). Be sure that the gas pressure agrees
with the identification label on your stove.
Ensure adequate volume of gas is being used. Once the fire is burning on
maximum turn off all other gas appliances in the house and calculate the fuel
being burned from the gas meter
See that the burner is burning evenly across the whole of the burner surface
without any coals in place.