BTEK T419S User manual

AWT35-501788
Issue AC
T419S
Indicator
Service Manual
original instructions
AMERICAS
CONFIDENTIAL

BTEK_T419S_s_en_501788‘.book
© 2019 B-TEK. All rights reserved.

T419S Indicator Service Manual 3
Table of Contents
page
Manual revision history .............................................................................................................................7
Chapter 1 General information and warnings .........................................................................................8
About this manual ..............................................................................................................8
Text conventions .........................................................................................................8
Special messages .......................................................................................................8
Installation ..........................................................................................................................9
Torque specifications ..................................................................................................9
Proper grounding of cables .........................................................................................9
Safe handling of equipment with batteries ................................................................10
Wet conditions ...........................................................................................................10
Panel mount scale interface cable installation ..........................................................11
Routine maintenance .......................................................................................................12
Cleaning the machine ......................................................................................................12
Training ............................................................................................................................12
Sharp objects ...................................................................................................................12
FCC and EMC declarations of compliance ......................................................................13
Chapter 2 Introduction ............................................................................................................................14
Front Panel Keys .............................................................................................................15
Display .............................................................................................................................16
Using the alphanumeric keypad .......................................................................................16
Entering negative numbers or decimal point ....................................................................16
Chapter 3 Introduction to the menus .....................................................................................................17
Menu Navigation ..............................................................................................................17
Exiting a menu .................................................................................................................17
Chapter 4 User level menu ......................................................................................................................18
User menu .......................................................................................................................18
About menu ......................................................................................................................19
Audit menu .......................................................................................................................21
Chapter 5 Diagnostics menu ..................................................................................................................22
Scale ................................................................................................................................22
Cur.Zero ...........................................................................................................................22
Display .............................................................................................................................23
Buttons .............................................................................................................................23
Ports .................................................................................................................................23
Inputs ...............................................................................................................................23
Outputs ............................................................................................................................24
Options .............................................................................................................................24
Logs .................................................................................................................................25
BSQ .................................................................................................................................25
DigJbox ............................................................................................................................25
Chapter 6 ADMIN Menu ...........................................................................................................................26
Calibrate ...........................................................................................................................28
Zero procedure ..........................................................................................................28
Span procedure .........................................................................................................29
Linearity (Linear) procedure ......................................................................................30
Build.Up procedure ....................................................................................................30
Input procedure .........................................................................................................30

4 T419S Indicator Service Manual
Gravity procedure ...................................................................................................... 31
Display procedure ..................................................................................................... 31
Cal Unit procedure .................................................................................................... 31
Print procedure .......................................................................................................... 31
DigJBox procedure .................................................................................................... 32
Scale menu ...................................................................................................................... 34
Capacty ..................................................................................................................... 35
Dvision ..................................................................................................................... 35
Units ..........................................................................................................................35
Stable ........................................................................................................................ 35
AZT ...........................................................................................................................36
Filter .......................................................................................................................... 36
Ranges ...................................................................................................................... 37
2,3 Range .................................................................................................................. 38
Type .......................................................................................................................... 38
Roc ............................................................................................................................40
DigJbox ..................................................................................................................... 40
Traffic ........................................................................................................................40
System menu ................................................................................................................... 41
Site ............................................................................................................................ 41
Display ...................................................................................................................... 42
Buttons ...................................................................................................................... 43
D-Vals ....................................................................................................................... 43
Tare ...........................................................................................................................45
Config ........................................................................................................................ 45
Archive ...................................................................................................................... 46
Serial .........................................................................................................................46
Update ....................................................................................................................... 46
Password .................................................................................................................. 47
Z-Lock ....................................................................................................................... 47
Beeper ....................................................................................................................... 47
Num Scl ..................................................................................................................... 47
Ports menu ...................................................................................................................... 48
Serial .........................................................................................................................48
Enet ...........................................................................................................................49
Protcl .........................................................................................................................51
P.F. Edit .................................................................................................................... 53
PLC ...........................................................................................................................54
Printer ........................................................................................................................55
File ............................................................................................................................ 56
Options ...................................................................................................................... 57
Opt232 ...................................................................................................................... 59
USB ...........................................................................................................................59
Chapter 7 Communication port protocols ............................................................................................ 60
SMA Protocol ...................................................................................................................60
Level 1 and 2 Commands ........................................................................................ 60
Standard Scale Response Message ......................................................................... 61
Unrecognized Command Response ......................................................................... 61
About Command Response ...................................................................................... 61
Scale Information Command Response ................................................................... 62
Extended SMA Commands ....................................................................................... 63
ENQ & B-Cast commands ............................................................................................... 65
NCI commands ................................................................................................................ 66
PLC Configuration information ........................................................................................ 67
ModBus/TCP ............................................................................................................. 67
Ethernet/IP Implicit Messaging: ................................................................................. 68

T419S Indicator Service Manual 5
Ethernet/IP Explicit Messaging: .................................................................................69
Chapter 8 Option cards ...........................................................................................................................70
Switch S1 settings ............................................................................................................72
Analog output card ...........................................................................................................73
Current Loop/RS485/RS422 card ....................................................................................74
USB Device option card ...................................................................................................75
DeviceNetTM option card ................................................................................................76
Software controlled baud rate ...................................................................................77
Profibus© .........................................................................................................................77
S2 switch settings: .....................................................................................................78
Wireless communication cards ........................................................................................79
Internal 120 VAC relay card .............................................................................................80
Specifications ............................................................................................................80
Installing the option card ...........................................................................................81
Analog Scale Input Option with 5VDC Excitation .............................................................82
Analog Scale Input Option with 10 VDC Exit. and STVS .................................................83
External I/O Interface card ...............................................................................................84
AC input, 4 Inputs (120-240VAC) card ............................................................................85
DC input, 4 inputs(4-30VDC) card ...................................................................................86
AC output, 4 relays (20-240VAC) card ............................................................................87
DC output, 4 relays (3-60VDC) card ................................................................................88
Chapter 9 Printed reports .......................................................................................................................89
Configuration report .........................................................................................................89
Calibration report .............................................................................................................89
Audit report ......................................................................................................................90
Chapter 10 Print formatting ....................................................................................................................91
Print Format Editor ...........................................................................................................91
Editing an existing print string ..........................................................................................92
Inserting characters ...................................................................................................93
Deleting characters ...................................................................................................94
Inserting tokens, etc. ........................................................................................................96
Other scale tokens ...........................................................................................................98
Transmitting leading zeros ...............................................................................................99
Print format errors ..........................................................................................................100
Chapter 11 Print tokens, parameters and default print formats ........................................................101
Notes on width syntax ....................................................................................................101
Explanation of width syntax for WEIGHT (integers) ................................................101
Explanation of width syntax for WEIGHT (strings) ..................................................101
Explanation of width syntax for UNITS OF MEASURE (strings) .............................101
Firmware tokens ............................................................................................................102
Application Tokens .........................................................................................................108
Additional token tables ...................................................................................................109
Network tokens ..............................................................................................................110
ASCII characters (UNI-code UTF-8) ..............................................................................115
Control codes .................................................................................................................116
Chapter 12 T419S Menus ......................................................................................................................117
Chapter 13 Technical illustrations ......................................................................................................119
Exploded drawing ..........................................................................................................119
Parts Kits ........................................................................................................................120
Panel mount exploded drawing ......................................................................................121
Panel Mount kits ....................................................................................................................................121
Panel mount assembly ...................................................................................................122

6 T419S Indicator Service Manual
System block diagram ................................................................................................... 123
B-TEK Remote Inputs and Outputs, Opto-22 Module Application Notes ...................... 124
I/O interfaces ........................................................................................................... 124
Inputs ...................................................................................................................... 124
Outputs .................................................................................................................... 125
Diagnostics ....................................................................................................................126
External Opto I/O Cards ................................................................................................ 129
Index ....................................................................................................................................................... 131

T419S Indicator Service Manual 7
Manual revision history
Current
Issue Date Created Details of Changes
AA October 2018 New manual
AB October 2018 Added info on the ZB210 digital junction box.
AC January 2019 Small corrections.

8 T419S Indicator Service Manual
1 General information and warnings
1 General information and warnings
1.1 About this manual
This manual is dividedinto chapters by the chapter number and the large text at the top
of a page. Subsections are labeled using the 1.1 and 1.1.1 convention. The names of
the chapter and the next subsection level appear at the top of alternating pages of the
manual to remind you of where you are in the manual. The manual name and page
numbers appear at the bottom of the pages.
1.1.1 Text conventions
Key names are shown in bold and reflect the case of the key being described. If a key
has dual functions,the function is shown first followed by the key name in parentheses
and in bold, such as in these examples: F1, SELECT, PRINT, etc.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
1.1.2 Special messages
Examples of special messages you will see in this manual are defined below. The
heading words have specific meanings to alert you to additional information or the
relative level of hazard.
ELECTRICAL WARNING!
THIS IS AN ELECTRICAL WARNING SYMBOL.
ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW
SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN
ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS
THAT MAY CAUSE INJURY OR DEATH.
WARNING!
This is a Warning symbol.
Warnings mean that failure to follow specific practices and procedures may
have major consequences such as injury or death.
CAUTION!
This is a Caution symbol.
Cautions give information about procedures that, if not observed, could result
in damage to equipment or corruption to and loss of data.
NOTE: This is a Note symbol. Notes give additional and important information, hints
and tips that help you to use your product.

T419S Indicator Service Manual 9
1.2 Installation
1.2 Installation
1.2.1 Torque specifications
There are four sizes of strain reliefs exiting the indicator: PG11, PG7, PG13.5 and NPT
3/4”. The torque specifications for the locknuts which hold the strain reliefs to the
indicator housing and the specs for the dome nuts which seal the cable that passes
through the strain relief are shown in the table below.
The vent in the back cover should be torqued between 5.3 and 7.1 lb-in (0.6-0.8 N-m).
1.2.2 Proper grounding of cables
On the stainless steel desktop models, cable shield wires should be grounded directly
tothestudsprovidedat the bottom oftheenclosure,closeto the strain relief entry point,
with wire lengths at a minimum. On the aluminum and panel mount models the shield
wires should be connected to the SHLD connection on the corresponding terminal
block connectors.
NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE
PERSONNEL FOR SERVICE.
CAUTION: The acorn nuts holding the back plate of the indicator in place must
each be tightened, in multiple passes, in the following pattern to a final torque
of 0.68 N-m (approximately 6 in-lbs) to ensure proper gasket sealing.
1
2
3
4
5
6
7
89
10
11
12
13
14
Indicator back
plate
3/4” NPT
Strain Relief
PG13.5 Strain
Relief
PG11 Strain
Relief
PG7 Strain
Relief
Dome Nut 44.2 lb-in
5 N-m 22.1 lb-in 2.5 N-m 22.1 lb-in 2.5 N-m 8.9 lb-in 1.0 N-m
Lock Nut 66.4 lb-in
7.5 N-m 33.2 lb-in 3.75 N-m 33.2 lb-in 3.75 N-m 13.3 lb-in 1.5 N-m

10 T419S Indicator Service Manual
1 General information and warnings
1.2.3 Safe handling of equipment with batteries
1.2.4 Wet conditions
Under wet conditions, the plug must be connected to the final branch circuit via an
appropriate socket / receptacle designed for washdown use.
Installations within the USA should use a cover that meets NEMA 3R specifications
as required by the National Electrical Code under section 410-57. This allows the unit
to be plugged in with a rain tight cover fitted over the plug.
Installations within Europe must use a socket which provides a minimum of IP56
protection to the plug / cable assembly. Care must be taken to make sure that the
degree of protection provided by the socket is suitable for the environment.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only
with the same or equivalent type recommended by the manufacturer. Dispose
of used batteries according to the manufacturer’s instructions.
ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la
batterie, remplacer uniquement avec une batterie du même type ou d'un type
équivalent recommandé par le constructeur. Mettre au rebut les batteries
usagées conformément aux instructions du fabricant.

T419S Indicator Service Manual 11
1.2 Installation
1.2.5 Panel mount scale interface cable installation
The T419S panel mount assembly includes the AWT25-501388 ferrite. Installing the
ferrite on the scale interface cable on the panel mount models assists with eliminating
potential noise captured by the scale interface cable.
Attach the ferrite onto the scale interface cable by wrapping the unshielded wires once
around the ferrite as shown below. Leave the shield drain wire outside the ferrite and
connect to the SHLD connection on the terminal block, as shown in the photos below.
The optional Analog Scale Input 5VDC & 10VDC Excitation Modules also include the
AWT25-501388 ferrite for use on the panel mount model. The ferrites are not needed
on the stainless steel desktop models as the shield of the scale interface cable
terminates directly to the studs on the bottom of the enclosure.
Shield drain wire

12 T419S Indicator Service Manual
1 General information and warnings
1.3 Routine maintenance
Always turn off the machine and isolate from the power supply before starting any
routine maintenance to avoid the possibility of electric shock.
1.4 Cleaning the machine
1.5 Training
Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.
To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which
is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.
1.6 Sharp objects
Do not use sharp objects such as screwdrivers to operate the keys.
IMPORTANT: This equipment must be routinely checked for proper operation
and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
Wipedowntheoutsideofstandardproducts
withacleancloth,moistenedwithwaterand
a small amount of mild detergent
Attempt to clean the inside of the machine
Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions
Spray the cloth when using a proprietary
cleaning fluid Spray any liquid directly on to the display windows

T419S Indicator Service Manual 13
1.7 FCC and EMC declarations of compliance
1.7 FCC and EMC declarations of compliance
United States
Canada
European Countries
This equipment has been tested andfound to comply with the limits foraClass Adigital device, pursuant to Part 15 of the FCCRules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
WARNING: This is a Class Aproduct. Ina domestic environment, this product may cause radiointerference inwhich theuser may be
required to take adequate measures.

T419S Indicator Service Manual 14
2 Introduction
The T419S indicator is a powerful, programmable indicator. It comes in both adesk top
version and as a panel mount. The T419S comes with an accumulation weighing
application. This manual will explain the following:
lthe Setup, Diagnostics, User and Audit menus
lcommunication protocols and print formats
lavailable option modules
lservicing information and parts lists
Figure 2.1 shows the front panel of the T419S indicator which consists of the keys and
the graphic display.
Figure 2.1 T419S front panel
Never press a key with anything but your finger. Damage to the overlay may result if
sharp or rough objects are used.

T419S Indicator Service Manual 15
2.1 Front Panel Keys
2.1 Front Panel Keys
The key functions for the T419S are listed below.
Press the TARE key to perform a pushbutton tare function.
Acts as an up arrow key for menu navigation.
Press the SELECT key to toggle between the active display values.
Acts as a down arrow key for menu navigation.
Press the ZERO key to zero the display.
Acts as an ENTER key to accept a displayed value or function.
Press the PRINT key to send information to a peripheral device through a
configured communications port.
Acts as a left arrow key for menu navigation.
PresstheUNITS keytoscroll through theavailableunitsofmeasurewhile
in normal operating mode.
Acts as a right arrow key for menu navigation.
The SAMPLE key can be used to perform custom application functions.
Use the F1 through F5 keys as defined by the label above each one on
the display. The functions change according to program need.
Use the alphanumeric keypad for entering text or numbers.
Press the START key to start a process defined by the active program.
The SETUP key can be used to perform custom application functions. It
can also be used to view the password entry screen for menu access.
Press the STOP key to stop a process defined by the active program.
Ifenabled by theprogram, press theSCALE keytoswitch between active
scales. Also acts as an ESCAPE key when in an entry function or in the
menus.
The ID key can be used to perform custom application functions.
The TARGET key can be used to perform custom application functions.
TAR E
SELECT
ZERO
PRINT
UNITS
SAMPLE
F1 F5
C
123
456
789
QR
PS XY WZ
B
AC E DF
K
JL N MO
H
GI
U
TV
0
:,
-%
#
START
SETUP
STOP
SCALE
ID
TAR GET

16 T419S Indicator Service Manual
2 Introduction
2.2 Display
The indicator can display a mix of text and graphics. Menus are a mixture of graphics
and text. Top level menu items appear as icons with titles. See Figure 2.2. This is the
screen you see when you enter the Admin level menu. The bold outline around the
Setup icon shows it is the currently selected icon.
Figure 2.2 Top level menu
The other icons in the menu do not have this highlight. See the illustration below.
2.3 Using the alphanumeric keypad
Use the alphanumeric keypad to enter numbers and words when prompted by the
indicator. For alphanumeric menu entries the graphics display will only show the last
six characters entered.
The action is similar to using a cell phone to select the number or letter. A rapid
succession of presses will scroll through the number on the key and then the letters,
starting with upper case and then lower case. The decimal key scrolls through the
negative sign, pound sign, colon, comma and percent sign. The0key toggles between
0 and a space.
2.4 Entering negative numbers or decimal point
To enter a minus sign for a negative number or a decimal point (or comma), press the
Ckey (or PRINT key) to clear the current value from the display.
To enter a decimal point, a comma or minus sign, repeatedly press the decimal point
key until it appears on the display.
The next chapters cover the menus in detail.
Setup DiagAudit
F1 F2 F3 F4 F5
Setup
Setup
Not selected Selected

T419S Indicator Service Manual 17
3 Introduction to the menus
Menus, accessed through passwords, are available to customize and configure the
indicator for your purposes. The menu levels and their passwords are shown below:
Some menus appear in more than one menu level. As you can see in the table above,
the 111 password gives you access to three menus; User, About and Audit. The 3570
password gives you access to those three plus the Diagnostics menu. The 3088
password gives you access to those four plus the Setup menu.
This allows the supervisor to control access to some or all of the menus based on the
passwords shared. The menus are the same no matter which password is used.
3.1 Menu Navigation
Navigation through the menus is accomplished by using arrow, enter and escape keys.
SometimestheF keys havethesefunctionsand they areshownon-screen.TheTARE,
SELECT, ZERO, PRINT and UNITS keys also have navigation arrows and when both
are available either can be used. See Figure 3.1.
Figure 3.1 Navigation keys
3.2 Exiting a menu
To exit a menu you may first have to use the ESC softkey, if on the screen. When that
key is no longer available, use the up arrow softkey repeatedly until you are asked if
you want to save any changes made. Use the Up or Down key to make your choice
and press the ENTER key to accept. The indicator will reboot and return to the startup
screen with the new changes active.
Password Menu Level Accessed Menus
111 USER User, About, Audit (See User level menu on page 18)
3570 DIAGNOSTICS Diag, User, About, Audit (See Diagnostics menu on page 22)
3088 ADMIN Setup, Diag, User, About, Audit (See ADMIN Menu on page 26)
2580 CALIBRATE Calibration
The CALIBRATE menu level accesses the calibration procedure only. You can also
access the calibration menu through the Setup menu using the ADMIN password.
The menus are explained in a sequential manner to cover all information in a logical
fashion. You will probably never access all the menu items in this manner. You can
navigate to the area of the menu that needs to be changed by using the menu maps.
TAR E SELECT ZERO PRINT
UP DOWN ENTER LEFT RIGHT
UNITS

18 T419S Indicator Service Manual
4 User level menu
4 User level menu
The User level menu (password 111) consists of these three menus:
lUser - Use to set Time, Date, Site ID, check Seal status and check Archive
information.
lAbout - Use to see information on the software, firmware, application, serial
number, options, ethernet and downloads
lAudit - Use to check and/or print the calibration and configuration counters.
Follow these steps to access and use these menus.
1. Press and hold the SETUP key until the password entry screen appears.
2. Key in 111 and press the ENTER key …
This screen is displayed:
3. Highlight the menu you want to enter and press the ENTER key. See Menu
Navigation on page 17. Below are the explanations for these menus.
4.1 User menu
Here is the menu map for the User menu:
User AboutAudit
User
Time Date Site ID Seal Archive
Key in
Site ID
number
Displays
Seal
status
• Set
• Style • Set • Style • Print
• Port 1
• Port 2
• Port 3
• USB
Archivemenuitemappears
only if enabled in the
ADMIN>System menu.

T419S Indicator Service Manual 19
4.2 About menu
Use the Left and Right keys to highlight the menu item you want to access and press
the ENTER key. Each of the items are explained below.
Time Set - Use the numeric keys to enter the correct time in the style chosen
below.
Style - Choose the style of time display from these choices:
l12HR - Shows time in the 12 hour style
l12HR-AP - Shows time in the 12 hour style with AM/PM
l24HR - Shows time in the 24 hour style
Date Set - Use the numeric keys to enter the correct date in the style chosen
below.
Style - Choose the style of date display from these choices:
lMMDD2Y
lMMDD4Y
lDDMM2Y
lDDMM4Y
Site ID Use the alphanumeric keys to enter a Site ID, up to six characters.
Seal Shows the status of the physical seal jumper inside the indicator: SEAL or
NO SEAL. If the unit is sealed, no changes can be made to the
configuration of the indicator.
Archive Allows you to print the archived transaction information. This item appears
only if so configured in the ADMIN password protected menu.
4.2 About menu
If you access the About menu use this menu map:
App
• PartNo
• Version
Serial
View
indicator
SN
Boot
• PartNo
• Version
Firm
• PartNo
• Version
Option
• Bus 1
• Bus 2
• Card 1
• Type
• Version
Enet
• IPAddr
•Subnet
• Gateway
• MAC
DLoad
• sSerial
•dSerial • Scale 1-8
• SW Part
• Version
• Cur.Ser
• Cal.Ser
BSQ
About

20 T419S Indicator Service Manual
4 User level menu
Use the Left and Right keys to highlight the menu item you want to access and press
the ENTER key.
Boot PartNo - See the bootloader part number.
Version - See the version of the bootloader.
Firm PartNo - See the firmware part number.
Version - See the version of the firmware.
App PartNo - See the application part number.
Version - See the version of the application.
Serial See the serial number of the indicator.
Option Bus 1 or 2 - Choose the Bus of the option card.
Card 1 or 2 - Choose the Card you want to view. See page Switch S1
settings on page 72
lType - View the type of card.
lVersion - View the firmware version of the card.
Enet This stands for Ethernet. Use this to view the network addresses:
IP Addr - See the IP address.
Subnet - See the Subnet address.
Gateway - See the Gateway address.
MAC - See the MAC address.
DLoad This stands for download. Use this to view the following:
sSerial - View the license number that created the configuration file.
dSerial - View the license number that downloaded the configuration file.
This is used for security and licensing purposes.
BSQ Scale 1-8 - Choose the scale, if so configured.
lSW Part - View the firmware part number of the cell that is
connected.
lVersion - View the firmware version of the cell that is
connected.
lCur. Ser - View the serial number of the cell that is connected.
lCal. Ser - View the serial number of the cell that WAS
connected at the time of calibration.
Definitions:
Bootloader Software that makes the electronics run.
Firmware Embedded system software that creates core functions of the product.
App Specific software that controls the behaviour for a given installation.