Burkert 3005 User manual
Quickstart
Electromotive rotary actuator
Elektromotorischer Drehantrieb
Actionneur électrique
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2009 Bürkert Werke GmbH
Operating Instructions 0912/00_EU-ML_00805881 / Original DE
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Electromotive rotary actuator
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ECDeclarationofConformity
As manufacturer we hereby declare that the products with the designation:
satisfy the requirements which are specified in the following Directives of the European Council:
•
•
•
The products were assessed concerning the compliance with the particularly with regard to the following
harmonized standards:
•
•
Additional requirements for solenoid valves: •
The products were assessed concerning the compliance with the particularly with
regard to the following harmonized standards:
•
•
To satisfy the requirements of following applies:
Devices covered by this Declaration must not be put into service until the entire machine, into which they are incorporated, has been declared in
conformity with the provisions of the directive.
Corporate Quality, Uwe Schlauch
Bürkert Werke GmbH & Co. KG
Christian-Bürkert-Straße 13-17
74653 Ingelfingen Germany Ingelfingen, 07.04.2009
(This document was issued electronically and is therefore valid without signature)
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Quickstart
The Quickstart describes the entire life cycle of the device. Keep these
instructions in a location which is easily accessible to every user, and
make these instructions available to every new owner of the device.
Read Quickstart carefully and thoroughly. Study in particular the
chapters entitled Correct use and General Safety Instructions.
Quickstart must be read and understood.•
Quickstart for Type 3005 explains, for example, how to install and
start-up the device.
A detailed description of the device can be found in the operating
instructions for Type 3005.
The operating instructions can be found on the enclosed CD
and on the Internet at:
www.burkert.com Documentation Type
Failure to observe the warning may result in a fatal or serious • injury.
Failure to observe the warning may result in serious injuries or • death.
Failure to observe the warning may result in moderately serious • or minor injuries.
Failure to observe the warning may result in damage to the • device or the equipment.
Designates additional significant information, tips and
recommendations.
Refers to information in these operating instructions or in
other documentation.
designates a procedure which you must carry out.
→
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Correctuse
The rotary actuator can be used to actuate fittings, especially • ball valves or shut-off flaps.
During use observe the permitted data, the operating condi-• tions and conditions of use specified in the contract documents
and operating instructions, as described in chapter 6.System
Description.
The device may be used only in conjunction with third-party • devices and components recommended and authorised by
Bürkert.
Correct transportation, correct storage and installation and • careful use and maintenance are essential for reliable and
problem-free operation.
Use the device only as intended.•
If exporting the system/device, observe any existing restrictions.
The electromotive rotary actuator Type 3005 must not be used in•
areas where there is a risk of explosion (in this case please use
type 3004).
Do not put any loads on the housing (e.g. by placing objects on it•
or standing on it).
Do not make any external modifications to the device housings.• Do
not paint the housing parts or screws.
Do not install the actuator with the cover facing down (head first).•
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GeneralSafetyInstructions
These safety instructions do not make allowance for any:
Contingencies and events which may arise during the installation, •
operation and maintenance of the devices.
Local safety regulations, whereby the operator is responsible for their •
compliance, by the installation personnel too.
There is a serious risk of injury when reaching into the device.
Before starting work, always switch off the power supply and • safeguard to prevent re-activation!
Connect several electromotive rotary drives always with phase • separation via a switch.
Protect the device with a mains-operated fuse.•
Observe applicable accident prevention and safety regulations • for electrical equipment!
Take appropriate measures to prevent the equipment from being • accidentally actuated!
This work may be carried out by authorised technicians only and • with the appropriate tools!
After an interruption in the power supply or pneumatic supply, • ensure that the process is restarted in a defined or controlled
manner!
T• hat the system cannot be activated unintentionally.
Installation and repair work may be carried out by authorized • technicians only and with the appropriate tools.
After an interruption in the power supply or pneumatic supply, • ensure that the process is restarted in a defined or controlled
manner.
The device may be operated only when in perfect condition and • in consideration of the operating instructions.
The general rules of technology apply to application planning • and operation of the device.
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GeneralInformation
The electromotive rotary actuator Type 3005 was developed
with due consideration given to the accepted safety rules and
is state-of-the-art. However, dangers can still arise.
Failure to observe these instructions and unauthorized tampering
with the device release us from any liability and also invalidate the
warranty covering the devices and accessories!
Check immediately upon receipt of the delivery that the contents are
not damaged and that the type and scope agree with the delivery note
and packing list.
If there are any discrepancies, please contact us immediately.
Bürkert Fluid Control Systems
Sales Center
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
Contact addresses can be found on the final pages of the printed
operating instructions.
And also on the internet at:
www.burkert.com Bürkert Company Locations
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SystemDescription
This document contains no promise of guarantee. Please refer to our
general terms of sales and delivery. The warranty is only valid if the
electromotive rotary actuator Type 3005 is used as intended in accor-
dance with the specified application conditions.
The warranty extends only to defects in the electromotive rotary
actuator Type 3005 and its components.
We accept no liability for any kind of consequential damage
which could occur due to failure or malfunction of the device.
The approval mark indicated on the Bürkert rating plates refers to
Bürkert products.
The operating instructions and data sheets for Type 3005 can be found
on the Internet at:
www.burkert.com Documentation Type 3005
The complete documentation is also available on CD and can be
ordered by quoting part no. 804625.
The electromotive rotary actuator Type 3005 (designated below as
rotary drive) was developed to control ball valves or flap valves with
a quarter turn. Optionally the drive is also available at a rotation angle
of 180° and 270°.
On account of its modular design the basic device can be expanded
with many options.
Options for expanding the basic device can be found in
chapter 6.3.Options.
The rotary actuator is a compact and powerful actuator system which
ensures a long service life. The rotary actuator is designed for direct
or alternating current at varying power and for torques from 25 to
1 000 Nm (drive with analogue signal 25 - 300 Nm).
The utilised materials guarantee maintenance-free operation and
ensure a low thermal load. All standard version rotary actuator feature
manual emergency actuation and two additional limit switches and
are tested by the manufacturer. The limit switches have been set to
0 - 90° swivel operation.
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SystemDescription
The electromotive rotary actuator is available as an On/Off or variable
speed drive. It can be combined with the following components:
Stainless steel ball valve with two-part housing (Type 2651)•
Stainless steel ball valve with three-part housing (Type 2654)•
Plastic ball valve (Type 2657)•
Metal flap valve (Type 2671)•
Plastic flap valve (Type 2674)•
The drive direction cannot be reversed in the same operating process.
The rotary actuator does not reverse automatically.
Mechanical operation, without switching over the motor, is also pos-
sible via the handwheel on the rotary actuator. In electrical mode the
handwheel is not rotated with the drive.
Three-position rotary actuator (180°)•
Rotation angle 180° or 270°•
Rotary actuator with feedback potentiometer:•
- Potentiometer with resistance values 100 W, 1 KW, 5 KW or
10 KW
- Analogue feedback via 4 ... 20 mA signal
Rotary actuator with integrated emergency reset•
2 additional limit switches•
Heating resistor 10 W•
Fig. 1: Exploded views Motor 25 - 75 Nm
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SystemDescription
Fig. 2: Exploded views Motor 25 - 75 Nm with control card
1Position indicator
2Hood
3Stainless steel screws
4Motor
5.a* Control and power supply card
5.b* Power supply card
6Gear plate
7O-ring
8Gears
9Push-button
10 Housing
11 Rating plate
12 Additional limit switch
13 Cams
14.a* Control and power supply
14.b* Terminal strip for power supply
15 Cable gland ISO M20
16 Screw for earth
18 Control card (for variable speed drive only)
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SystemDescription
Fig. 3: Exploded views Motor 100 - 300 Nm
Exploded views Motor 100 - 300 Nm with control cardFig. 4:
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SystemDescription
1Position indicator
2Hood
3Stainless steel screws
4Motor
5.a* Control and power supply card
5.b* Power supply card
6Gear plate
7O-ring
8Gears
9Handwheel
10 Housing
11 Rating plate
12 Additional limit switch
13 Cams
14.a* Control and power supply
14.b* Terminal strip for power supply
15 Cable gland ISO M20
16 Screw for earth
17 Mechanical limit stops
18 Control card (for variable speed drive only)
Exploded views Motor 600 - 1 000 NmFig. 5:
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TechnicalData
1Position indicator
2Hood
3Stainless steel screws
4Motor
5Control and power supply card
6Cast iron plate
7O-ring
8Gears
9Handwheel
10 Housing
11 Rating plate
13 Cams
15 Inner thread M20x1.5
16 Screw for earth
17 Mechanical limit stops
Ambient temperature: -20 ... +70 °C
Permitted air humidity: < 70 %
Permitted application area: 0 ... 2 000 m height
Protection class: IP67 in accordance with EN
60529 with cable bushing ISO 20
or protective flap
Avoid heat sources which may result in the permitted tempera-• ture range to be exceeded.
CE mark conforms to EMC Directive 204/108/EEC only if cables,
plugs and sockets connected correctly.
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TechnicalData
The rotary actuator is fitted with a rating plate which uniquely identifies
the device and indicates the most important technical data.
Do not remove the rating plate from the rotary actuator!
It is essential for identification when installing and serv-
icing the device.
The warranty is void without the rating plate.
Rating plate
Location of the rating plateFig. 6:
3005
S45/07
24V AC/DC ED 50%
150Nm 30 Sek 90° 45W
IP67 OF 076688/ 107
179 725
Operating voltage,
Duty cycle
Torque, Actuating time for 90°,
Actuating angle, Output
Protection class
Type
Identification number
Description of the rating plateFig. 7:
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TechnicalData
Dimensions: See chapter 7.4.2.Dimensions
Weight: 25 - 75 Nm; 3.1 kg
100 - 300 Nm; 5.6 kg
600 - 1 000 Nm; 20 kg
Housing material: Cover and housing made of nylon
Axles and screws made of
stainless steel
Gears made of galvanised steel
Actuating angle: 90° (optional 180°, 270°) ± 5°
Duty cycle: 50 % at maximum torque
(optionally 80 %)
Manual emergency actuation: with open-end wrench on faces of
the axle (up to 75 Nm);
by handwheel (from 100 Nm)
Working modes: Open/Close Mode or Three points
Mode (see Fig. 19: and Fig. 20:)
Dimensions Type 3005 with torque 25 - 75 NmFig. 8:
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TechnicalData
Dimensions Type 3005 with torque100 - 300 NmFig. 9:
Dimensions Type 3005 with torque 600 - 1000 NmFig. 10:
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TechnicalData
Connections: 2 cable bushings ISO M20 (device plug EN
175301-803 on request)
Limit switches: 2 adjustable limit switches for the motor
2 potential-free limit switches (for position
feedback)
Output: max. 250V AC / 5A
25 7 45 100-240 / 50/60
24 AC / DC
45 15 45 100-240 / 50/60
24 AC / DC
75 20 45 100-240 / 50/60
24 AC / DC
100 15 45 100-240 / 50/60
24 AC / DC
150 30 45 100-240 / 50/60
24 AC / DC
300 50 85 100-240 / 50/60
24 AC / DC
600 38 250 230 V AC
1 000 38 250 230 V AC
We recommend an actuator designed with 1.5 times the
maximum torque of the fitting (with 2 times the maximum
torque for variable speed actuators).
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Installation
There is a serious risk of injury when reaching into the device.
Always disconnect the power and secure it from re-activation • before removing the cover, disconnecting the gears or using the
lever.
Connect several rotary actuator always with phase separation • via a switch!
Protect the rotary actuator with a mains-operated fuse!•
Observe applicable accident prevention and safety regulations • for electrical equipment!
Installation may be carried out by authorised technicians only • and with the appropriate tools!
Unintentional activation of the device during installation may result
in injuries and damage.
Take appropriate measures to prevent the device from being • accidentally actuated!
The rotary actuator is supplied with the presetting
<Closed>.
The rotary actuator can be fitted to a ball valve or flap valve via the
following fastening options:
ISO F05 (4 x M6 with a flange Ø of 50 mm)•
ISO F07 (4 x M8 with a flange Ø of 70 mm)•
ISO F10 (4 x M10 with a flange Ø of 102 mm)•
ISO F12 (4 x M12 with a flange Ø of 125 mm)•
The sizes of the inner star shape of the shaft end depend on the size
of the drive.
Only the standard size of the inner star shape is enclosed with each
drive (see table).
25 17 / 11
45 / 75 22 / 14
100 / 150 / 300 22 / 17
600 / 1000 22
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