Burkert 8619 multiCELL WM AC User manual

Operating Instructions
Type 8619
8619 multiCELL WM AC
8619 multiCELL WM DC
8619 multiCELL
Modular transmitter/controller

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2010-2014
Operating Instructions 1412/6_EU-ML 00561096 Original_FR

Type 8619
1 GENERAL INFORMATION ................................................................................................................................................................3
1.1 About this operating instructions ..................................................................................................................................4
1.2 Intended use .............................................................................................................................................................................5
1.3 Basic safety information ....................................................................................................................................................6
1.4 General information ..............................................................................................................................................................7
2 PRODUCT DESCRIPTION ...............................................................................................................................................................9
2.1 Area of application .............................................................................................................................................................10
2.2 Construction of a 8619 multiCELL .............................................................................................................................10
2.3 Construction of a 8619 multiCELL WM DC ...........................................................................................................11
2.4 Construction of a 8619 multiCELL WM AC ............................................................................................................12
2.5 Functional diagram ............................................................................................................................................................13
2.6 Functional description ......................................................................................................................................................13
2.7 Description of the name plate .....................................................................................................................................15
3 TECHNICAL DATA .............................................................................................................................................................................17
3.1 Conditions of use of the 8619 multiCELL ..............................................................................................................18
3.2 Conditions of use of the 8619 multiCELL WM DC ............................................................................................18
3.3 Conditions of use of the 8619 multiCELL WM AC .............................................................................................19
3.4 Compliance to standards and directives ...............................................................................................................19
3.5 Mechanical data ...................................................................................................................................................................20
3.6 Specifications of the "M0" main board of the 8619 multiCELL ..................................................................21
3.7 Specifications of the "M0" main board of the 8619 multiCELL WM .........................................................22
3.8 Specifications of the power supply board of the 8619 multiCELL WM .................................................23
3.9 Specifications of the "POWER OUT" power distribution board for the 8619 multiCELL WM ....24
3.10 Specifications of the "Input" board ...........................................................................................................................24
3.11 Specifications of the memory card reader/recorder ....................................................................................25
3.12 Specifications of the outputs board "OUT" ...........................................................................................................25
3.13 Specifications of the "pH/redox" module ..............................................................................................................26
3.14 Specifications of the "COND" conductivity module .........................................................................................26
4 INSTALLATION AND WIRING ......................................................................................................................................................29
4.1 Safety instructions .............................................................................................................................................................30 1
English

4.2 Installation procedure ......................................................................................................................................................31
4.3 Electrical wiring ....................................................................................................................................................................34
5 ADJUSTMENT AND COMMISSIONING .................................................................................................................................53
5.1 Safety instructions .............................................................................................................................................................56
5.2 Switching on the device for the first time .............................................................................................................56
5.3 Using the navigation button and the dynamic keys .........................................................................................57
5.4 Entering text .........................................................................................................................................................................59
5.5 Entering a numerical value ............................................................................................................................................60
5.6 Description of the icons ..................................................................................................................................................61
5.7 Operating levels ...................................................................................................................................................................62
5.8 Process level .........................................................................................................................................................................63
5.9 Configuration level access ............................................................................................................................................64
5.10 "Parameters" menu ............................................................................................................................................................65
5.11 Calibration menu .............................................................................................................................................................. 108
5.12 "Diagnostics" menu .........................................................................................................................................................126
5.13 Tests menu .......................................................................................................................................................................... 132
5.14 Information menu ............................................................................................................................................................134
5.15 Structure of the configuration menus ..................................................................................................................135
5.16 Process inputs or values .............................................................................................................................................150
6 REPAIR AND MAINTENANCE .................................................................................................................................................. 153
6.1 Safety instructions .......................................................................................................................................................... 154
6.2 Maintenance of the 8619 ............................................................................................................................................. 154
6.3 If you encounter problems .........................................................................................................................................154
6.4 Spare parts and accessories ..................................................................................................................................... 162
6.5 Packaging and transport .............................................................................................................................................. 162
6.6 Storage .................................................................................................................................................................................. 162
6.7 Disposal of the device ...................................................................................................................................................163
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Type 8619
English

Type 8619
1.1 About the Operating Instructions ..................................................................................................................................4
1.1.1 Symbols used ........................................................................................................................................ 4
1.1.2 Definition of the word "device" .......................................................................................................... 4
1.2 Intended use .............................................................................................................................................................................5
1.3 Basic safety information ....................................................................................................................................................6
1.4 General information ..............................................................................................................................................................7
1.4.1 Manufacturer's address and international contacts ...................................................................... 7
1.4.2 Warranty conditions ............................................................................................................................. 7
1.4.3 Information on the internet ................................................................................................................. 7
1 GENERAL INFORMATION
3
General information
Type 8619
English

1.1 About the Operating Instructions
The Operating Instructions describe the entire life cycle of the device. Please keep this operating instructions in a
safe place, accessible to all users and any new owners.
This operating instructions contains important safety information.
Failure to comply with these instructions can lead to hazardous situations.
▶When the symbol is marked inside or outside the device, carefully read the Operating Instructions.
▶Whatever the version of the device, the Operating Instructions must be read and understood.
1.1.1 Symbols used
DANGER
Warns against an imminent danger.
▶Failure to observe this warning can result in death or in serious injury.
WARNiNG
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious injury or even death.
CAUTiON
Warns against a possible risk.
▶Failure to observe this warning can result in substantial or minor injuries.
NOTE:
Warns against material damage.
Important advice or recommendations.
Refers to information contained in the Operating Instructions or in other documents.
→Indicates a procedure to be carried out.
1.1.2 Definition of the word "device"
The word "device" used in the Operating Instructions refers to the controller/transmitter type 8619 multiCELL,
8619 multiCELL WM AC or 8619 multiCELL WM DC.
4
English

1.2 Intended use
Use of this device that does not comply with the instructions could present risks to people, nearby
installations and the environment.
▶The device is intended, depending on the modules fitted and the measurement sensors connected, for the
acquisition, processing, transmission and regulation of physical parameters such as pH, conductivity, tem-
perature or flow rate... .
▶This device must be protected against electromagnetic interference, ultraviolet rays and, when installed out-
doors, the effects of climatic conditions.
▶This device must be used in compliance with the characteristics and commissioning and use conditions
specified in the contractual documents and in the user operating instructions.
▶Requirements for the safe and proper operation of the device are proper transport, storage and installation, as
well as careful operation and maintenance.
▶Only use the device as intended.
▶Observe any existing restraints when the device is exported.
5
General information
Type 8619
English

1.3 Basic safety information
This safety information does not take into account:
• any contingencies or occurrences that may arise during assembly, use and maintenance of the device.
• the local safety regulations that the operator must ensure the staff in charge of installation and maintenance
observe.
Danger due to electrical voltage.
▶If a 12-36 V DC version is installed either in a wet environment or outdoors, all the electrical voltages must be
of max. 35 V DC.
▶Disconnect the electrical power for all the conductors and isolate it before carrying out work on the system.
▶All equipment connected to the 8619 must be double insulated with respect to the mains according to the
standard IEC 61010-1:2010.
▶Observe all applicable accident protection and safety regulations for electrical equipment.
Various dangerous situations.
To avoid injury take care:
▶to prevent any unintentional power supply switch-on.
▶to carry out the installation and maintenance work by qualified and skilled staff with the appropriate tools.
▶to guarantee a set or controlled restarting of the process after a power supply interruption.
▶to use the device only if in perfect working order and in compliance with the instructions provided in the user
operating instructions.
▶to observe the general technical rules during the planning and use of the device.
▶not to use this device in explosive atmospheres.
▶not to use this device in an environment incompatible with the materials from which it is made.
▶not to subject the device to any mechanical stresses (for example by placing objects on top of it or using it as
a step).
▶not to make any external modifications to the device such as for instance painting or varnishing any part of the
device.
NOTE:
Elements/components sensitive to electrostatic discharges
▶This device contains electronic components sensitive to electrostatic discharges. They may be damaged if
they are touched by an electrostatically charged person or object. In the worst case scenario, these compo-
nents are instantly destroyed or go out of order as soon as they are activated.
▶To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in
standard EN 61340-5-1.
▶Also ensure that you do not touch any of the live electrical components.
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General information
Type 8619
English

1.4 General information
1.4.1 Manufacturer's address and international contacts
To contact the manufacturer of the device, use following address:
Burkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Burkert sales office.
The addresses of our international sales offices are available on the internet at: www.burkert.com
1.4.2 Warranty conditions
The condition governing the legal warranty is the conforming use of the device in observance of the operating condi-
tions specified in this operating instructions.
1.4.3 Information on the internet
You can find the operating instructions and technical data sheets regarding the type 8619 at: www.burkert.com
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General information
Type 8619
English

8
General information
Type 8619
English

2.1 Area of application .............................................................................................................................................................10
2.2 Construction of a 8619 multiCELL .............................................................................................................................10
2.3 Construction of a 8619 multiCELL WM DC ...........................................................................................................11
2.4 Construction of a 8619 multiCELL WM AC ............................................................................................................12
2.5 Functional diagram ............................................................................................................................................................13
2.6 Functional description ......................................................................................................................................................13
2.7 Description of the name plate .....................................................................................................................................15
Type 8619
2 PRODUCT DESCRIPTION
9
Product description
English

2.1 Area of application
The 8619 multiCELL is a multifunction device intended to display, transmit and regulate various physical param-
eters. It can be used, for example, to manage a water treatment system (a boiler, a cooling tower or a reverse
osmosis system).
2.2 Construction of a 8619 multiCELL
A
B
C
E
D
F
G
H
J
A: standardised 1/4 DIN housing (92x92 mm) with seal, to be mounted in the door of the electrical enclosure or
cabinet and attached using 4 fasteners.
B: a main board (identified by "M0" on the rear plate):
• To connect the electrical power source of the multiCELL;
• to power another device, e.g. a flow-rate sensor;
• offering 2 digital inputs (identified by "DI", digital input), two 4-20 mA current outputs (identified by "AO",
analogue output) and 2 digital outputs (identified by "DO", digital output).
C: 1 to 6 slots for placing the following connection modules:
• module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and/or
a temperature sensor
• module with green connector for connection of a conductivity sensor and/or a temperature sensor
• module with black connector with two 4-20 mA current outputs and 2 digital outputs.
• module with orange connector with two analogue inputs and 2 digital inputs.
D: functional earth screw (connected internally to all "FE" terminals on the main board and additional modules).
E: memory card (SD type) reader/recorder
F: display with backlight.
G: navigation button (4 directions).
H: 4 dynamic keys
J: 2 LEDs
Fig. 1 : Construction of a 8619 multiCELL
10
Product description
Type 8619
English

2.3 Construction of a 8619 multiCELL WM DC
A
CB
E
FE
12-36 V
DC
FE
FE
FE
M0
M1
M2
M3
M4
M5
M6
PWR OUT
MEMORY
CARD
D
F
HJ
G
K
L
M
N
K
L
M
N
K
L
M
N
A: Wall-mounting housing; Cover with seal, closed by 4 screws; Display with navigation components and LEDs.
B: main board (identified by "M0" on the plate) with two digital inputs (identified by "DI", digital input), two
4-20 mA current outputs (identified by "AO", analogue output) and two digital outputs (identified by "DO", digital
output).
C: Wall-mounting plate, removable
D: memory card (SD type) reader/recorder
E: 6 slots for placing the following connection modules:
• module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and/or
a temperature sensor;
• module with green connector for connection of a conductivity sensor and/or a temperature sensor;
• module with black connector with two 4-20 mA current outputs and two digital outputs;
• module with orange connector with two analogue inputs and two digital inputs.
If a slot is unused, a cap blanks off the opening
F: functional earth screw (connected internally to all "FE" terminals on the main board and additional modules).
G: Connection terminal board for the 12-36 V DC power supply
H: 5 M20 x 1.5 cable glands
J: supply and distribution board
K: display with backlight.
L: navigation button (4 directions).
M: 4 dynamic keys
N: 2 LEDs
Fig. 2 : Construction of a 8619 multiCELL WM DC
11
Product description
Type 8619
English

2.4 Construction of a 8619 multiCELL WM AC
M0
M1
M2
M3
M4
M5
M6
PWR OUT
MEMORY
CARD
A
CB
E
D
F
HJ
G
K
L
M
N
K
L
M
N
K
L
M
N
A: Wall-mounting housing; Cover with seal, closed by 4 screws; Display with navigation components and LEDs.
B: main board (identified by "M0" on the plate) with two digital inputs (identified by "DI", digital input), two 4-20
mA current outputs (identified by "AO", analogue output) and two digital outputs (identified by "DO", digital
output).
C: Wall-mounting fastening plate, removable
D: Memory card (SD type) reader/recorder
E: 6 slots for placing the following connection modules:
• module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and/or
a temperature sensor;
• module with green connector for connection of a conductivity sensor and/or a temperature sensor;
• module with black connector with two 4-20 mA current outputs and two digital outputs.
• module with orange connector with two analogue inputs and two digital inputs.
If a slot is unused, a cap blanks off the opening
F: functional earth screw (connected internally to all "FE" terminals on the main board and additional modules).
G: Protective cap for the 110-240 V AC power supply terminal board
H: 5 M20 x 1.5 cable glands
J: supply and distribution board
K: display with backlight.
L: navigation button (4 directions).
M: 4 dynamic keys
N: 2 LEDs
Fig. 3 : Construction of a 8619 multiCELL WM AC
12
Product description
Type 8619
English

2.5 Functional diagram
INPUTS FUNCTIONS 1) OUTPUTS
Digital inputs or frequency
inputs Function 1 OUTPUT SIGNAL
Analogue inputs, current or
voltage ...
Transistor,
1 and 2
PWM or on/
off or PFM or
pulse
Conductivity sensor (2 or 4
electrodes) Function 6
pH/Redox sensor 4-20 mA,
1 and 2
4-20 mA
Temperature sensor
PT100/PT1000 Display
Memory card
1) simultaneously active
2.6 Functional description
The multiCELL assigns each input to a function (such as dosing, for example) which is entirely configurable by the
user. According to the model selected, the following are offered as basic or optional functions:
Function Availability Formula Use
Arithmetic Standard on all
models
A+B, A-B, A/B Arithmetic operation between two values
having the same units. A or B may be the
result of another function.
PASS Standard on all
models
A/B x 100% Calculation of the passage rate.
REJECT Standard on all
models
(1 - A/B) x 100 % Calculation of the rejection rate.
DEVIAT Standard on all
models
(A/B - 1) x 100 % Calculation of the deviation rate.
PROP
(proportional)
Standard on all
models 100 %
0 %
process
parameter
scal- scal+
Calculation of an output proportional to a
bounded input.
ON/OFF Standard on all
models
ON/OFF control For all input types.
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Product description
Type 8619
English

Function Availability Formula Use
Flow rate
measurement
• Standard
on models
560205,
560213,
565984 à
565987
• Optional
(see section
5.10.4) on all
other models
Each digital input can be used to measure the
flow rate.
PID Optional (see
section 5.10.4)
Continuous regulation For all input types; with internal or external
setpoint.
Time dosing Optional (see
section 5.10.4)
In a cooling tower, for example; used to dose
2 products at fixed intervals or for twice daily
dosing scheduled over one week.
The time dosing function can be combined
with an ON/OFF function on a conductivity
measurement only, in order to ensure pre-
purging of the system. The "ON/OFF" function
must be configured and activated before the
time dosing function.
Volume dosing Optional (see
section 5.10.4)
dedicated to the cooling towers. Metering of
a specific volume of water and activation of an
actuator during a specific period in order to
add a product and, finally, reset of the water
volume to zero.
Concentration Optional (see
section 5.10.4)
The concentration graphs for certain
compounds such as NaCl and H2SO4
are memorised for use over the entire
concentration range.
Datalogger on
memory card
Optional (see
section 5.10.4)
Option to memorise the variations in 1 to 16
values in a given time interval.
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Product description
Type 8619
English

2.7 Description of the name plate
8619 multiCELL
Supply: 12-36V DC, 1.8 A
Temp: -10...+60 °C
IP65 PANEL (FRONT) IP20 (REAR)
S-N:1110
00560204
W44ML
Made in France
1
2
4
5
7
11
M0: 2xDI - 2xAO - 2xDO - SD CARD
M1: pH/ORP - PT100/1000
M2: RES COND 2/4 POLES PT100/1000
M3: 2xAO - 2xDO
M4:
M5:
M6:
Softw.:
00560204 W44ML
Made in France
6
8
9
}
10
12
3
Fig. 4 : Example of a name plate
1. Type of device
2. Electrical power supply
3. Ambient temperature range
4. Protection rating
5. Serial number
6. Conformity logo
7. Construction code
8. Device fitted with a memory card reader
9. Characteristics of the connection modules
10. Software options
11. Order code
12. Properties of the main "M0" board
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Product description
Type 8619
English

16
Product description
Type 8619
English

3.1 Conditions of use of the 8619 multiCELL ..............................................................................................................18
3.2 Conditions of use of the 8619 multiCELL WM DC ............................................................................................18
3.3 Conditions of use of the 8619 multiCELL WM AC .............................................................................................19
3.4 Compliance to standards and directives ...............................................................................................................19
3.5 Mechanical data ...................................................................................................................................................................20
3.6 Specifications of the "M0" main board of the 8619 multiCELL ..................................................................21
3.7 Specifications of the "M0" main board of the 8619 multiCELL WM .........................................................22
3.8 Specifications of the power supply board of the 8619 multiCELL WM .................................................23
3.9 Specifications of the "POWER OUT" power distribution board for the 8619 multiCELL WM ....24
3.10 Specifications of the "Input" board ...........................................................................................................................24
3.11 Specifications of the memory card reader/recorder ....................................................................................25
3.12 Specifications of the outputs board "OUT" ...........................................................................................................25
3.13 Specifications of the "pH/redox" module ..............................................................................................................26
3.14 Specifications of the "COND" conductivity module .........................................................................................26
Type 8619
3 TECHNICAL DATA
17
Technical data
English

3.1 Conditions of use of the 8619 multiCELL
Ambient temperature
• without connection module 1)
• with connection module 1)
• -10 to +70 °C
• -10 to +60 °C
Air humidity < 85 %, not condensing
Height above sea level max. 2000 m
Protection rating • IP65, NEMA4X on front, once mounted, and elec-
trical enclosure closed
• IP20 for the parts inside the electrical enclosure
Pollution degree Degree 2 according to UL 61010-1
Category of installation Category 1 according to UL 61010-1
1) with a memory card available as an accessory (order reference 564072). If a different memory card is used,
observe the operating temperatures given by the manufacturer of the memory card.
3.2 Conditions of use of the 8619 multiCELL WM DC
Ambient temperature
• without connection module 1)
• with connection module 1)
• -10 to +75 °C
• -10 to +60 °C
Air humidity < 85 %, not condensing
Height above sea level max. 2000 m
Protection rating IP65, IP67, if the following conditions are met:
• Body of the cable glands tightened with a torque of
5.5 Nm ± 20 % at the factory.
• Cable glands blanked off or wired.
• Screws of the cable glands tightened with a torque
of 4.5 Nm ± 20 %.
• Housing closed.
• The 4 screws for the cover are tightened crosswise
with a torque of 1.4 Nm ± 20 %.
Pollution degree Degree 2 according to UL 61010-1
Category of installation Category I according to UL 61010-1
1) with a memory card available as an accessory (order reference 564072). If a different memory card is used,
observe the operating temperatures given by the manufacturer of the memory card.
18
Technical data
Type 8619
English