Burkert 8025 BATCH User manual

Quickstart
English / Deutsch / Français
Types 8025/8035
BATCH
Batch controller
Dosiergerät
Contrôleur de dosage

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modification technique.
© Bürkert SAS, 2013
Quickstart 1311/1_EU-ML 00564361 ORIGINAL_FR

1
Table of contents
Type 8025 /8035 Batch
1 ABOUT THE QUICKSTART .....................................................................2
2 INTENDED USE .............................................................................................3
3 BASIC SAFETY INFORMATION ............................................................3
4 GENERAL INFORMATION ........................................................................4
5 DESCRIPTION ................................................................................................5
6 TECHNICAL DATA ........................................................................................6
7 INSTALLATION AND WIRING ..............................................................14
8 ADJUSTMENT AND COMMISSIONING ....................................................43
9 PACKAGING, TRANSPORT .................................................................. 57
10 STORAGE ......................................................................................................57
11 DISPOSAL OF THE PRODUCT ..........................................................57
English

2
About the Quickstart
Type 8025 /8035 Batch
attention
Warns against a possible risk.
▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶substantial▶or▶minor▶
injuries.
note
Warns against material damage.
▶▶
Failure▶to▶observe▶this▶warning▶may▶result▶in▶damage▶to▶the▶device▶
or▶system.
Indicates▶additional▶information,▶advice▶or▶important▶
recommendations.
Refers▶to▶information▶contained▶in▶this▶manual▶or▶in▶other▶
documents.
▶→Indicates▶a▶procedure▶to▶be▶carried▶out.
1.2 Definition of the word "device"
The▶word▶"device"▶used▶within▶this▶manual▶refers▶to▶the▶dosing▶con-
troller▶8025▶or▶8035▶Batch▶with▶serial▶numbers▶higher▶or▶equal▶to▶
20▶000.
1 ABOUT THE QUICKSTART
The▶quickstart▶describes▶the▶life▶cycle▶of▶the▶device.▶Please▶keep▶this▶
manual▶in▶a▶safe▶place,▶accessible▶to▶all▶users▶and▶any▶new▶owners.
Important safety information.
Respect▶the▶safety▶instructions.▶Study▶in▶particular▶the▶chapters▶
entitled▶Intended Use▶and▶Basic Safety Instructions.
•▶ The▶quickstart▶must▶be▶read▶and▶understood.
The▶quickstart▶explains▶how▶to▶install,▶set,▶and▶start-up▶the▶device.
A▶detailed▶description▶of▶the▶device▶can▶be▶found▶in▶the▶related▶
operating▶instructions▶on▶the▶elivered▶CD.
1.1 Symbols used
danger
Warns against an imminent danger.
▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶death▶or▶in▶serious▶
injury.
Warning
Warns against a potentially dangerous situation.
▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶serious▶injury▶or▶even▶
death.
English

3
Intended use
Type 8025 /8035 Batch
2 INTENDED USE
Use of the device that does not comply with the instructions
could present risks to people, nearby installations and the
environment.
▶▶The▶dosing▶controller▶8025▶or▶8035▶Batch,▶installed▶in▶series▶
with▶one▶or▶two▶valves,▶has▶been▶designed▶to▶do▶the▶dosing▶of▶
one▶or▶several▶quantities▶(volumes▶or▶masses)▶of▶a▶liquid.
▶▶This▶device▶must▶be▶protected▶against▶electromagnetic▶interfer-
ence,▶ultraviolet▶rays▶and,▶when▶installed▶outdoors,▶the▶effects▶of▶
climatic▶conditions.
▶▶This▶device▶must▶be▶used▶in▶compliance▶with▶the▶characteristics▶
and▶commissioning▶and▶use▶conditions▶specified▶in▶the▶contrac-
tual▶documents▶and▶in▶the▶operating▶instructions.
▶▶Requirements▶for▶the▶safe▶and▶proper▶operation▶of▶the▶device▶
are▶proper▶transport,▶storage▶and▶installation,▶as▶well▶as▶careful▶
operation▶and▶maintenance.
▶▶Only▶use▶the▶device▶as▶intended.
•▶ Observe▶any▶existing▶restraints▶when▶the▶device▶is▶exported.
3 BASIC SAFETY INFORMATION
This▶safety▶information▶does▶not▶take▶into▶account:▶
•▶ any▶contingencies▶or▶occurences▶that▶may▶arise▶during▶installation,▶
use▶and▶maintenance▶of▶the▶devices.
•▶ the▶local▶safety▶regulations▶for▶which▶the▶operating▶company▶
is▶responsible▶including▶the▶staff▶in▶charge▶of▶installation▶and▶
maintenance.
Danger due to high pressure in the installation.
Danger due to electrical voltage.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations
To▶avoid▶injury▶take▶care:
▶▶not▶to▶use▶the▶device▶in▶explosive▶atmospheres.
▶▶not▶to▶use▶the▶device▶for▶dosing▶of▶gaz.
▶▶not▶to▶use▶the▶device▶in▶an▶environment▶incompatible▶with▶the▶
materials▶it▶is▶made▶of.
▶▶not▶to▶subject▶the▶device▶to▶mechanical▶loads▶(e.g.▶by▶placing▶
objects▶on▶top▶of▶it▶or▶by▶using▶it▶as▶a▶step).
▶▶not▶to▶make▶any▶external▶or▶internal▶modifications▶to▶the▶device.
English

4
General information
Type 8025 /8035 Batch
Various dangerous situations
To▶avoid▶injury▶take▶care:
▶▶to▶prevent▶any▶unintentional▶power▶supply▶switch-on.
▶▶to▶ensure▶that▶installation▶and▶maintenance▶work▶are▶
carried▶out▶by▶qualified,▶authorised▶personnel▶in▶possession▶of▶
the▶appropriate▶tools.
▶▶to▶guarantee▶a▶defined▶or▶controlled▶restarting▶of▶the▶process,▶
after▶a▶power▶supply▶interruption.
▶▶to▶use▶the▶device▶only▶if▶in▶perfect▶working▶order▶and▶in▶compli-
ance▶with▶the▶instructions▶provided▶in▶the▶operating▶instructions.
▶▶to▶observe▶the▶general▶technical▶rules▶when▶installing▶and▶using▶
the▶device.
note▶
Elements / Components sensitive to electrostatic discharges
▶▶This▶device▶contains▶electronic▶components▶sensitive▶to▶electro-
static▶discharges.▶They▶may▶be▶damaged▶if▶they▶are▶touched▶by▶
an▶electrostatically▶charged▶person▶or▶object.▶In▶the▶worst▶case▶
scenario,▶these▶components▶are▶instantly▶destroyed▶or▶go▶out▶of▶
order▶as▶soon▶as▶they▶are▶activated.
▶▶To▶minimise▶or▶even▶avoid▶all▶damage▶due▶to▶an▶electrostatic▶
discharge,▶take▶all▶the▶precautions▶described▶in▶the▶EN▶61340-
5-1▶and▶5-2▶norms.
▶▶Also▶ensure▶that▶you▶do▶not▶touch▶any▶of▶the▶live▶electrical▶
components.▶
4 GENERAL INFORMATION
4.1 Manufacturer's address and
international contacts
To▶contact▶the▶manufacturer▶of▶the▶device,▶use▶following▶address:
Bürkert▶SAS
Rue▶du▶Giessen
BP▶21
F-67220▶TRIEMBACH-AU-VAL
You▶may▶also▶contact▶your▶local▶Bürkert▶sales▶office.
The▶addresses▶of▶our▶international▶sales▶offices▶are▶available▶on▶the▶
internet▶at:▶www.burkert.com
4.2 Warranty conditions
The▶condition▶governing▶the▶legal▶warranty▶is▶the▶conforming▶use▶of▶
the▶device▶in▶observance▶of▶the▶operating▶conditions▶specified▶in▶this▶
manual.
4.3 Information on the Internet
You▶can▶find▶the▶user▶manuals▶and▶technical▶data▶sheets▶regarding▶
the▶type▶8025▶or▶8035▶Batch▶at:▶www.burkert.com
English

5
Description
Type 8025 /8035 Batch
5 DESCRIPTION
5.1 Area of application
When▶mounted▶in▶series▶with▶one▶or▶two▶valves▶the▶dosing▶controller▶
8025▶or▶8035▶Batch▶enables▶the▶dosing▶of▶one▶or▶several▶quantities▶
of▶a▶liquid.
It▶controls▶the▶opening▶or▶closing▶of▶the▶valves▶via▶the▶relay▶outputs▶
and▶counts▶the▶quantity▶of▶flown▶liquid.
The▶dosing▶is▶done▶either▶locally▶by▶pressing▶the▶navigation▶keys▶
under▶the▶display▶or▶remotely▶by▶a▶PLC▶via▶one▶up▶to▶four▶digital▶
inputs.
The▶dosing▶principle▶and▶the▶eight▶available▶dosing▶modes▶are▶
described▶in▶the▶detailed▶operating▶instructions.
5.2 Description of the name plate
BATCH SE35/8035 HALL SUPPLY: 12-36V... 100 mA
DO1&4: 5-36V... 100mA
DO2&3:2xRelay 30V and 42V peak or 60V... max. IP65
S/N 20 000
00564398 W4YMA
Made in France
12
5
6781011
4
9
3
1.▶ Type▶of▶the▶device
2.▶ Sensor▶specifications
3.▶ Specifications▶of▶the▶transistor▶outputs▶DO1▶and▶DO4
4.▶ Power▶supply▶and▶max.▶current▶consumption
5.▶ Protection▶class▶of▶the▶device
6.▶ Manufacturing▶code
7.▶ Conformity▶logos
8.▶ Warning:▶Before▶using▶the▶device,▶take▶into▶account▶the▶tech-
nical▶specifications▶described▶in▶these▶operating▶instructions.
9.▶ Specifications▶of▶the▶relay▶outputs▶DO2▶and▶DO3
10.▶Serial▶number
11.▶Order▶code
Fig. 1: Name plate of the dosing controller 8025 or 8035 Batch
English

6
Technical data
Type 8025 /8035 Batch
6 TECHNICAL DATA
6.1 Conditions of use
Ambient▶temperature
•▶ 8025▶compact,▶
115/230▶V▶AC
•▶ 8035,▶115/230▶V▶AC
•▶ other▶versions
•▶ -10▶to▶+50▶°C▶
•▶ -10▶to▶+50▶°C
•▶ -10▶to▶+60▶°C
Air▶humidity <▶80%,▶non▶condensated
Height▶above▶sea▶level max.▶2000▶m
Installation▶class Class▶I▶acc.▶to▶UL▶61010-1
Degree▶of▶pollution Degree▶2▶acc.▶to▶EN▶61010-1
Protection▶rating
•▶ compact▶version▶
▶
•▶ wall-mounted▶version▶
▶
▶
▶
•▶ panel▶version
acc▶to▶EN▶60529
•▶ IP65,▶device▶wired,▶cable▶glands▶
tightened▶and▶cover▶lid▶screwed▶
tight.
•▶ IP65,▶device▶wired,▶cable▶glands▶
tightened,▶cover▶lid▶screwed▶tight▶
and▶entry▶item▶nuts▶of▶the▶cable▶
glands▶tightened▶at▶a▶screwing▶
torque▶of▶1.5▶Nm.
•▶ front▶side▶IP65,▶rear▶side▶IP20
6.2 Conformity to standards and
directives
The▶device▶conforms▶to▶the▶EC▶directives▶through▶the▶following▶
standards:
•▶ EMC:▶EN▶61000-6-2,▶EN▶61000-6-3
•▶ LVD:▶EN▶61010-1
•▶ Environnemental▶testing:▶Vibration:▶EN▶60068-2-6,▶Shock:▶
EN▶60068-2-27.
The▶UL▶devices▶with▶PU01▶variable▶key▶comply▶with▶the▶following▶
standards:
•▶ UL▶61010-1
•▶ CAN/CSA-C22.2▶n°▶61010-1
6.3 General technical data
Type▶of▶fitting
•▶ 8025,▶compact▶version▶
•▶ 8035
•▶ S020,▶DN20▶(except▶DN20▶v2)▶to▶
DN400
•▶ S030,▶DN6▶to▶DN65
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7
Technical data
Type 8025 /8035 Batch
Fluid▶temperature,▶compact▶
version▶
▶
▶
•▶ 8025,▶compact▶version
•▶ 8035
The▶fluid▶temperature▶may▶be▶
restricted▶by▶the▶fluid▶pressure▶and▶
the▶materials▶the▶fitting▶used▶is▶
made▶of.▶See▶„Fig.▶6“▶chap.▶„7.2.1“▶
or▶„Fig.▶13“▶chap.▶„7.5.1“.
•▶ -15▶to▶+80▶°C
•▶ -15▶to▶+100▶°C
Fluid▶pressure,▶compact▶
version▶
▶
▶
•▶ 8025,▶compact▶version
•▶ 8035
The▶fluid▶pressure▶may▶be▶restricted▶
by▶the▶fluid▶temperature▶and▶the▶
materials▶the▶fitting▶used▶is▶made▶of.▶
See▶„Fig.▶6“▶chap.▶„7.2.1“▶or▶„Fig.▶
13“▶chap.▶„7.5.1“.
•▶ PN10
•▶ PN10▶or▶PN16
Flow▶rate▶measurement,▶
compact▶version
•▶ Measurement▶range
•▶ measurement▶error,▶with▶a▶K▶
factor▶Teach-In▶procedure
•▶ Measurement▶error,▶with▶K▶
factor▶of▶the▶fitting▶used
•▶ Linearity
•▶ Repeatability
▶
•▶ 0,3▶to▶10▶m/s
•▶ ±0,5▶%▶of▶the▶full▶scale▶1)▶
•▶ ±(0,5▶%▶of▶the▶full▶scale▶+▶2.5▶%▶
of▶the▶measured▶value)▶1)
•▶ ±0,5▶%▶of▶the▶full▶scale▶1)
•▶ ±0,4▶%▶of▶the▶measured▶value
1)▶Determined▶in▶the▶following▶reference▶conditions:▶fluid▶=▶water,▶
water▶and▶ambiant▶temperatures▶=▶20▶°C,▶upstream▶and▶down-
stream▶distances▶respected,▶appropriate▶pipe▶dimensions.
6.4 Mechanical data
Part Material
Housing▶and▶cover▶with▶lid,▶compact▶
version PC,▶lid▶with▶UV▶filter
Housing▶and▶cover,▶wall-mounted▶
version ABS
Cable▶glands,▶compact▶or▶wall-mounted▶
versions PA
Open▶housing,▶panel-mounted▶version PC
Foil Polyester
4▶screws Stainless▶steel
Flow▶sensor▶holder,▶8025▶compact▶
version PVDF
Axis▶and▶bearing▶of▶the▶paddle-wheel,▶
8025▶compact▶version ceramics
Paddle▶wheel,▶8025▶compact▶version PVDF
O-ring▶seal,▶8025▶compact▶version FKM▶(or▶EPDM,▶delivered▶
with▶the▶device)
Nut,▶8025▶compact▶version PC
Specifications▶of▶the▶fitting refer▶to▶the▶related▶oper-
ating▶instructions
Cable▶clips PA
English

8
Technical data
Type 8025 /8035 Batch
91
164.50
203
70 136
(21)
85.5
(30)
88
88
R90
ENTER
0....9
FLOW
Fig. 2: Dimensions of the dosing controller 8025 Batch, compact
version [mm]
Tab. 1: Dimension H of the dosing controller 8025 Batch,
compact version, inserted in an S020 fitting [mm]
H
▶
T-fitting ▶
Saddle
▶
Spigot,▶in▶
plastic
▶
Welding▶tab▶with▶
radius,▶in▶stainless▶
steel
DN15 187
DN20 185
DN25 185
DN32 188
DN40 192 188
DN50 198 223 193
DN65 198 222 206 199
DN80 226 212 204
DN100 231 219 214
DN110 227
DN125 234 254 225
DN150 244 261 236
English

9
Technical data
Type 8025 /8035 Batch
H
▶
T-fitting ▶
Saddle
▶
Spigot,▶in▶
plastic
▶
Welding▶tab▶with▶
radius,▶in▶stainless▶
steel
DN180 268
DN200 280 282 257
DN250 300 317
DN300 312 336
DN350 325 348
DN400 340
88
88
76
ENTER
0....9
FLOW
25
40
Fig. 3: Dimensions of the dosing controller 8025 Batch, panel-
mounted version [mm]
24
90
48
2323
126
143
120
25.5
ENTER
0....9
FLOW
Fig. 4: Dimensions of the dosing controller 8025 Batch, wall-
mounted version [mm]
English

10
Technical data
Type 8025 /8035 Batch
116
88
88
180
91
21
75
114
105
104
ENTER
0....9
FLOW
Fig. 5: Dimensions of the electronic module SE35 Batch [mm]
Tab. 2: Dimension H [mm] of the dosing controller 8035 Batch,
depending on the DN of the sensor-fitting S030
DN H [mm] with sensor-fitting S030
H
06 134
08 134
15 139
20 137
25 137
32 140
40 144
50 151
65 151
6.5 Electrical data
Power▶source▶(not▶supplied) •▶ limited▶energy▶source▶(in▶
accordance▶to▶UL▶61010-1,▶
paragraph▶9.3)
•▶ or▶Class▶2▶source▶(in▶
accordance▶to▶stan-
dards▶UL▶1310/1585▶and▶
EN▶60950-1)
Power▶supply▶12-36▶V▶DC •▶ filtered▶and▶regulated
•▶ SELV▶circuit,▶with▶a▶safe▶
energy▶level
•▶ max.▶tolerance▶12▶V▶DC:▶-5▶%▶
or▶+10%
•▶ max.▶tolerance▶36▶V▶DC:▶
±10▶%
English

11
Technical data
Type 8025 /8035 Batch
Power▶supply▶115/230▶V▶AC
•▶ frequency
•▶ supplied▶voltage
•▶ current,▶8025▶wall-mounted▶
version
•▶ current,▶8025/8035▶compact▶
versions
•▶ integrated▶protection,▶
compact▶version
•▶ integrated▶protection,▶wall-
mounted▶version
•▶ power,▶8025▶wall-mounted▶
version
•▶ power,▶8025/8035▶compact▶
versions
•▶ 50/60▶Hz
•▶ 27▶V▶DC,▶regulated
•▶ max.▶250▶mA▶
•▶ max.▶125▶mA▶
•▶ 125▶mA▶time▶delay▶fuse▶
•▶ 250▶mA▶time▶delay▶fuse▶
•▶ 6▶VA▶
•▶ 3▶VA
Current▶consumption▶(without▶
the▶consumption▶of▶the▶loads,▶the▶
inputs▶and▶the▶transistor▶outputs)
•▶ 12-36▶V▶DC▶fed▶version▶
▶
•▶ 115/230▶V▶AC▶fed▶version
▶
▶
•▶ 90▶mA▶(at▶12▶V▶DC)▶and▶45▶mA▶
(at▶36▶V▶DC),▶with▶the▶con-
sumption▶of▶the▶relay▶outputs
•▶ 55▶mA,▶with▶the▶consumption▶
of▶the▶relay▶outputs
Digital inputs DI1 to DI4
•▶ commutation▶threshold▶Von
•▶ commutation▶threshold▶Voff▶
max.
•▶ min.▶pulse▶duration
•▶ input▶impedance
•▶ protection
•▶ 5▶to▶36▶V▶DC
•▶ 2▶V▶DC▶
•▶ 100▶ms
•▶ 9,4▶kW
•▶ galvanically▶isolated,▶and▶
protected▶against▶polarity▶
reversals▶and▶voltage▶spikes
Relay outputs (DO2 and DO3)
•▶ type▶
•▶ DO2▶function▶
•▶ DO3▶function▶
•▶ electrical▶data▶of▶the▶load▶(non▶
UL▶devices)
•▶ electrical▶data▶of▶the▶load▶(UL▶
devices)
•▶ max.▶breaking▶capacity
•▶ normally▶open,▶can▶be▶inverted▶
through▶parameter▶setting
•▶ valve▶100%,▶cannot▶be▶
modified
•▶ alarm▶(can▶be▶configured▶and▶
parametered)
•▶ 230▶V▶AC▶/▶3▶A▶or▶40▶V▶DC▶
/▶3▶A
•▶ max.▶30▶V▶AC▶and▶42▶V▶peak▶
or▶max.▶60▶V▶DC,▶3▶A
•▶ 750▶VA▶(resistive▶load)
English

12
Technical data
Type 8025 /8035 Batch
6.6 Specifications of the connected
flow sensor
Signal▶originating▶from▶the▶
remote▶sensor
•▶ type▶
▶
▶
•▶ frequency▶
•▶ max.▶voltage
▶
•▶ pulse,▶sine-wave▶(typical▶sen-
sitivity▶50▶mV▶peak-to-peak▶at▶
250▶Hz),▶"on/off",▶or▶standard▶
voltage▶0-5▶V▶DC
•▶ 0,6▶Hz▶to▶2,2▶kHz,▶can▶be▶
adjusted
•▶ 36▶V▶DC
Input▶impedance depends▶on▶the▶position▶of▶
selector▶"LOAD"▶on▶the▶elec-
tronic▶board▶of▶the▶8025.▶
See▶chap.▶„7.6.4“▶and▶„7.6.7“”.
Transistor▶outputs▶DO1▶and▶DO4
•▶ type▶
•▶ DO1▶function▶
•▶ DO4▶function▶
•▶ frequency▶(f)
•▶ Electrical▶data▶
•▶ duty▶cycle▶if▶0,6▶<▶f▶<▶300▶Hz,▶
all▶versions
•▶ duty▶cycle▶if▶300▶<▶f▶<▶1500▶Hz,▶
8025▶wall-mounted▶and▶panel-
mounted▶versions
•▶ duty▶cycle▶if▶1500▶<▶f▶<▶2200▶Hz,▶
8025▶wall-mounted▶and▶panel-
mounted▶versions
•▶ protection
•▶ NPN/PNP▶(through▶wiring),▶
polarized,▶potential-free
•▶ pulse▶output▶(can▶be▶con-
figured▶and▶parametered)
•▶ dosing▶state▶(can▶be▶con-
figured▶and▶parametered)
•▶ 0,6-2200▶Hz
•▶ 5-36▶V▶DC,▶100▶mA▶max.,▶voltage▶
drop▶2,7▶V▶DC▶at▶100▶mA
•▶ >▶0.45▶
•▶ >▶0.4▶
▶
•▶ <▶0.4▶
▶
•▶ galvanically▶isolated,▶and▶
protected▶against▶overvol-
tages,▶polarity▶reversals▶and▶
short-circuits
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13
Technical data
Type 8025 /8035 Batch
Power▶supply,▶if▶the▶dosing▶
controller▶is▶energized▶with▶a▶
12-36▶V▶DC▶voltage
supplied▶by▶the▶dosing▶con-
troller▶depending▶on▶the▶position▶
of▶selector▶"SENSOR▶SUPPLY"▶
of▶the▶8025,▶either:
•▶ 5▶V▶DC,▶30▶mA▶max.
•▶ (L+)-12V:▶supply▶voltage▶(L+)▶
of▶the▶dosing▶controller▶minus▶
12▶V▶DC▶(minus▶12,5▶V▶DC▶
max.),▶80▶mA▶max.
•▶ L+:▶supply▶voltage▶(L+)▶of▶
the▶dosing▶controller▶(minus▶
1,5▶V▶DC▶max.),▶140▶mA▶max.
Power▶supply,▶if▶the▶dosing▶
controller▶is▶energized▶with▶a▶
115/230▶V▶AC▶voltage
supplied▶by▶the▶dosing▶con-
troller▶depending▶on▶the▶position▶
of▶selector▶"SENSOR▶SUPPLY"▶
of▶the▶8025,▶either:
•▶ 5▶V▶DC,▶30▶mA▶max.
•▶ (L+)-12V:▶27▶V▶DC▶minus▶
12▶V▶DC▶(minus▶12,5▶V▶DC▶
max.),▶80▶mA▶max.
•▶ L+:▶27▶V▶DC,▶80▶mA▶max.
6.7 Electrical connection
Type▶of▶connection on▶the▶terminal▶blocks▶of▶the▶
electronics▶(and▶through▶cable▶
glands▶for▶the▶compact▶and▶
wall-mounted▶versions)
Cable▶specifications
•▶ cable▶type
•▶ Cross▶section▶of▶wires
•▶ Diameter▶of▶each▶cable▶(for▶
the▶M20x1,5▶cable▶glands▶of▶
the▶compact▶version)▶
▶
▶
▶
•▶ Diameter▶of▶each▶cable▶(for▶
the▶cable▶glands▶M16x1,5▶of▶
the▶wall-mounted▶version)
•▶ shielded
•▶ 0.2▶to▶1.5▶mm2
•▶ -▶if▶only▶one▶cable▶is▶used▶per▶
M20x1,5▶cable▶gland:▶6▶to▶
12▶mm▶
-▶if▶two▶cables▶are▶used▶per▶
M20x1,5▶cable▶gland:▶4▶mm,▶
with▶the▶supplied▶multi-way▶
seal
•▶ 4▶to▶8▶mm
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14
Installation and wiring
Type 8025 /8035 Batch
7 INSTALLATION AND WIRING
7.1 Safety instructions
danger
Danger due to high pressure in the installation.
▶▶Stop▶the▶circulation▶of▶fluid,▶cut▶off▶the▶pressure▶and▶drain▶the▶
pipe▶before▶loosening▶the▶process▶connections.
▶▶Observe▶the▶fluid▶temperature/pressure▶dependency▶depending▶
on▶the▶fitting▶used.
Danger due to electrical voltage.
▶▶Shut▶down▶the▶electrical▶power▶source▶of▶all▶the▶conductors▶and▶
isolate▶it▶before▶carrying▶out▶work▶on▶the▶system.
▶▶Observe▶all▶applicable▶accident▶protection▶and▶safety▶regulati-
ons▶for▶electrical▶equipment.
Danger due to high temperatures of the fluid.
▶▶Use▶safety▶gloves▶to▶handle▶the▶device.
▶▶Stop▶the▶circulation▶of▶fluid▶and▶drain▶the▶pipe▶before▶loosening▶
the▶process▶connections.
Danger due to the nature of the fluid.
▶▶Respect▶the▶prevailing▶regulations▶on▶accident▶prevention▶and▶
safety▶relating▶to▶the▶use▶of▶aggressive▶fluids.
Warning
Risk of injury due to non-conforming installation.
▶▶The▶electrical▶installation▶can▶only▶be▶carried▶out▶by▶qualified▶
and▶skilled▶staff▶with▶the▶appropriate▶tools.
▶▶Install▶appropriate▶safety▶systems▶(correctly▶rated▶fuse▶and/or▶
circuit-breaker);▶For▶the▶115/230▶V▶AC▶fed▶versions,▶insert▶a▶
safety▶system▶between▶the▶phase▶and▶the▶neutral▶conductor.
▶▶Respect▶standard▶NF▶C▶15-100▶/▶IEC▶60364.
Risk of injury due to unintentional switch on of power supply
or uncontrolled restarting of the installation.
▶▶Take▶appropriate▶measures▶to▶avoid▶unintentional▶activation▶of▶
the▶installation.
▶▶Guarantee▶a▶set▶or▶controlled▶restarting▶of▶the▶process▶subse-
quent▶to▶any▶intervention▶on▶the▶device.
Protect this device against electromagnetic inter-
ference, ultraviolet rays and, when installed outdoors,
the effects of the climatic conditions.
7.2 Installation of a 8025 Batch,
compact version
The▶dosing▶controller▶8025▶Batch▶has▶to▶be▶inserted▶into▶an▶S020▶
fitting▶mounted▶on▶a▶pipe.
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15
Installation and wiring
Type 8025 /8035 Batch
7.2.1 Recommandations for installing the
8025 Batch, compact version, on the
pipe
▶→Choose▶an▶S020▶fitting▶appropriate▶to▶the▶velocity▶of▶the▶fluid▶
inside▶the▶pipe.
▶→Observe▶the▶fluid▶temperature/pressure▶dependency▶depending▶
on▶the▶material▶of▶fitting▶S020▶used:
Operating▶range
10
9
8
7
6
5
4
3
2
1
0
-15 0 +20 +40 +60
PVDF
PVDF (PN10)
PVC (PN10)
PP (PN10)
PVC + PP
11
P (bar)
T (°C)
+80
Metal
Fig. 6: Fluid pressure /temperature dependency curves for a 8025
Batch, compact version, inserted into a fitting S020 in
metal, PVDF, PP or PVC
▶→Install▶the▶device▶on▶the▶pipe▶in▶such▶a▶way▶that▶the▶upstream▶and▶
downstream▶distances▶are▶respected▶according▶to▶the▶design▶of▶
the▶pipes,▶refer▶to▶standard▶EN▶ISO▶5167-1▶and▶„Fig.▶7“▶:
flow▶direction
50 x DN 5 x DN 40 x DN 5 x DN
25 x DN 5 x DN 20 x DN
5 x DN
18 x DN 5 x DN 15 x DN 5 x DN
With▶control▶valve Pipe▶with▶2▶elbows▶at▶90°▶in▶3▶
dimensions
Pipe▶with▶2▶elbows▶at▶90° Pipe▶with▶1▶elbow▶at▶90°▶or▶1▶
T-piece
With▶pipe▶expansion With▶pipe▶reduction
Fig. 7: Upstream and downstream distances depending on the
design of the pipes.
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16
Installation and wiring
Type 8025 /8035 Batch
▶→Respect▶the▶following▶additional▶mounting▶conditions▶to▶ensure▶
that▶the▶measuring▶device▶operates▶correctly:▶
▶- Ensure▶that▶the▶pipe▶is▶always▶filled▶in▶the▶section▶around▶the▶
device▶(see▶„Fig.▶8“).
▶- When▶mounting▶vertically▶ensure▶that▶the▶flow▶direction▶is▶in▶an▶
upward▶direction▶(see▶„Fig.▶8“).
Horizontal▶mounting
Correct Incorrect
Vertical▶mounting
Correct Incorrect
flow▶direction
Fig. 8: Filling of the pipe
▶→If▶necessary,▶use▶a▶flow▶conditioner▶to▶improve▶measurement▶
precision.
7.2.2 Installation onto the pipe
1
2
3
5
4
6
▶→Install▶the▶S020▶fitting▶into▶the▶pipe▶taking▶
into▶account▶the▶recommendations▶in▶chap.▶
„7.2.1“.
▶→Check▶that▶there▶is▶a▶seal▶on▶the▶fitting▶and▶
that▶it▶ is▶not▶ damaged.▶Replace▶ the▶seal▶ if▶
necessary.
▶→Check▶that▶ there▶is▶ a▶seal▶ (mark▶6)▶ on▶the▶
flow▶sensor.
▶→Insert▶the▶nut▶(mark▶3)▶on▶the▶fitting.
▶→Insert▶the▶snap▶ring▶(mark▶2)▶into▶the▶groove▶
(mark▶5).
▶→Position▶the▶device▶in▶order▶the▶arrow▶on▶the▶
side▶of▶the▶housing▶indicates▶the▶direction▶of▶
the▶flow.▶The▶totalizers▶will▶increment.
▶→Insert▶the▶device▶(mark▶1)▶into▶the▶fitting.
▶→Tighten▶the▶nut▶(mark▶3)▶by▶hand▶on▶the▶
device.
Fig. 9: Installation of a 8025 Batch, compact version, into an
S020 fitting
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17
Installation and wiring
Type 8025 /8035 Batch
7.3 Installation of a panel version
Install the panel version of the device in a cabinet with
a protection class at least IP54 to ensure a degree of
pollution 2 inside the cabinet.
▶→To▶cut▶the▶opening▶in▶the▶cabinet▶door,▶use▶the▶supplied▶drilling▶
jig,▶respecting▶the▶dimensions▶indicated▶in▶„Fig.▶10“.
95
80
76
50
95 80
76 50
Fig. 10: Dimensions of the drilling jig [mm]
▶→Insert▶the▶4▶screws▶in▶the▶housing▶(from▶the▶front).
▶→Insert▶the▶seal▶on▶the▶external▶threads▶of▶the▶4▶screws▶(rear▶of▶
the▶housing).
▶→Put▶the▶assembly▶on▶the▶cutout,▶electronics▶turned▶to▶the▶inside▶
of▶the▶cabinet.
▶→Put▶the▶4▶washers▶on▶the▶4▶screws.
▶→Put▶a▶nut▶on▶each▶of▶the▶4▶screws▶and▶tighten▶the▶nuts▶to▶secure▶
the▶device▶to▶the▶cabinet.
Seal
Nut
Washer
Screws
Cable▶clip
Fig. 11: Installation of a 8025, panel version
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18
Installation and wiring
Type 8025 /8035 Batch
7.4 Installation of a wall-mounted
version
note
Risk of material damage if the cable glands are not tightly
screwed on the housing
▶▶Before▶installing▶the▶wall-mounted▶housing▶on▶its▶support,▶
tighten▶the▶nuts▶of▶the▶entry▶item▶of▶the▶cables▶glands▶at▶a▶torque▶
of▶1.5▶Nm.
The▶device▶in▶a▶wall-mounted▶version▶has▶4▶holes▶in▶the▶bottom▶of▶
the▶housing.
▶→Remove▶the▶blanking▶strips▶covering▶the▶screws.
Blanking▶strips
ENTER
0....9
FLOW
Nut▶of▶the▶entry▶item
▶→Loosen▶the▶4▶screws▶and▶open▶the▶cover▶to▶get▶access▶to▶the▶
holes▶[1].
1 1
11
106 mm
230V
LN
230V
T 250 mA
56789 10
LN
230V
CURRENT
SOURCE SINK
BINARY
PE PEPE
PE
DI1
DI2
DI3
DI4
DO4
ISOG
FLOW
SENSOR
L+ L- PE P- P+
NC
Iout
PULSE
DO1
Supply
12..36Vdc
Univ
Batch
(AO1)
SUPPLY
NC COIL
PULSE
INPUT
NPN/PNP
213PE
+-
SENSOR
SUPPLY
LOAD
+5V
L+ (L+)-12V
COIL/PNP
39K
470
2.2K
SENSOR TYPE
COIL NPN/PNP
DO2
DO3
OFFON
106 mm
Fig. 12: Installation of a wall-mounted version
▶→Secure▶the▶housing▶to▶the▶support▶respecting▶the▶dimensions▶
indicated▶in▶„Fig.▶12“.
▶→Wire▶acc.▶to▶instructions▶in▶chap.▶„7.6“.
▶→Close▶the▶housing▶and▶tighten▶the▶4▶screws▶of▶the▶cover.
7.5 Installation of a 8035 Batch
7.5.1 Recommandations for installing the
8035 Batch on the pipe
The▶electronic▶module▶SE35▶Batch▶can▶be▶installed▶on▶a▶pipe▶by▶
using▶a▶sensor-fitting▶S030.
▶→Choose▶an▶S030▶fitting▶appropriate▶to▶the▶velocity▶of▶the▶fluid▶
inside▶the▶pipe.
English