Burkert 8025 BATCH User manual

Quickstart
English / Deutsch / Français
Types 8025/8035
BATCH
Batch controller
Dosiergerät
Contrôleur de dosage

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modification technique.
© Bürkert SAS, 2013
Quickstart 1311/1_EU-ML 00564361 ORIGINAL_FR

1
Table of contents
Type 8025 /8035 Batch
1 ABOUT THE QUICKSTART .....................................................................2
2 INTENDED USE .............................................................................................3
3 BASIC SAFETY INFORMATION ............................................................3
4 GENERAL INFORMATION ........................................................................4
5 DESCRIPTION ................................................................................................5
6 TECHNICAL DATA ........................................................................................6
7 INSTALLATION AND WIRING ..............................................................14
8 ADJUSTMENT AND COMMISSIONING ....................................................43
9 PACKAGING, TRANSPORT .................................................................. 57
10 STORAGE ......................................................................................................57
11 DISPOSAL OF THE PRODUCT ..........................................................57
English

2
About the Quickstart
Type 8025 /8035 Batch
attention
Warns against a possible risk.
▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶substantial▶or▶minor▶
injuries.
note
Warns against material damage.
▶▶
Failure▶to▶observe▶this▶warning▶may▶result▶in▶damage▶to▶the▶device▶
or▶system.
Indicates▶additional▶information,▶advice▶or▶important▶
recommendations.
Refers▶to▶information▶contained▶in▶this▶manual▶or▶in▶other▶
documents.
▶→Indicates▶a▶procedure▶to▶be▶carried▶out.
1.2 Definition of the word "device"
The▶word▶"device"▶used▶within▶this▶manual▶refers▶to▶the▶dosing▶con-
troller▶8025▶or▶8035▶Batch▶with▶serial▶numbers▶higher▶or▶equal▶to▶
20▶000.
1 ABOUT THE QUICKSTART
The▶quickstart▶describes▶the▶life▶cycle▶of▶the▶device.▶Please▶keep▶this▶
manual▶in▶a▶safe▶place,▶accessible▶to▶all▶users▶and▶any▶new▶owners.
Important safety information.
Respect▶the▶safety▶instructions.▶Study▶in▶particular▶the▶chapters▶
entitled▶Intended Use▶and▶Basic Safety Instructions.
•▶ The▶quickstart▶must▶be▶read▶and▶understood.
The▶quickstart▶explains▶how▶to▶install,▶set,▶and▶start-up▶the▶device.
A▶detailed▶description▶of▶the▶device▶can▶be▶found▶in▶the▶related▶
operating▶instructions▶on▶the▶elivered▶CD.
1.1 Symbols used
danger
Warns against an imminent danger.
▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶death▶or▶in▶serious▶
injury.
Warning
Warns against a potentially dangerous situation.
▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶serious▶injury▶or▶even▶
death.
English

3
Intended use
Type 8025 /8035 Batch
2 INTENDED USE
Use of the device that does not comply with the instructions
could present risks to people, nearby installations and the
environment.
▶▶The▶dosing▶controller▶8025▶or▶8035▶Batch,▶installed▶in▶series▶
with▶one▶or▶two▶valves,▶has▶been▶designed▶to▶do▶the▶dosing▶of▶
one▶or▶several▶quantities▶(volumes▶or▶masses)▶of▶a▶liquid.
▶▶This▶device▶must▶be▶protected▶against▶electromagnetic▶interfer-
ence,▶ultraviolet▶rays▶and,▶when▶installed▶outdoors,▶the▶effects▶of▶
climatic▶conditions.
▶▶This▶device▶must▶be▶used▶in▶compliance▶with▶the▶characteristics▶
and▶commissioning▶and▶use▶conditions▶specified▶in▶the▶contrac-
tual▶documents▶and▶in▶the▶operating▶instructions.
▶▶Requirements▶for▶the▶safe▶and▶proper▶operation▶of▶the▶device▶
are▶proper▶transport,▶storage▶and▶installation,▶as▶well▶as▶careful▶
operation▶and▶maintenance.
▶▶Only▶use▶the▶device▶as▶intended.
•▶ Observe▶any▶existing▶restraints▶when▶the▶device▶is▶exported.
3 BASIC SAFETY INFORMATION
This▶safety▶information▶does▶not▶take▶into▶account:▶
•▶ any▶contingencies▶or▶occurences▶that▶may▶arise▶during▶installation,▶
use▶and▶maintenance▶of▶the▶devices.
•▶ the▶local▶safety▶regulations▶for▶which▶the▶operating▶company▶
is▶responsible▶including▶the▶staff▶in▶charge▶of▶installation▶and▶
maintenance.
Danger due to high pressure in the installation.
Danger due to electrical voltage.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations
To▶avoid▶injury▶take▶care:
▶▶not▶to▶use▶the▶device▶in▶explosive▶atmospheres.
▶▶not▶to▶use▶the▶device▶for▶dosing▶of▶gaz.
▶▶not▶to▶use▶the▶device▶in▶an▶environment▶incompatible▶with▶the▶
materials▶it▶is▶made▶of.
▶▶not▶to▶subject▶the▶device▶to▶mechanical▶loads▶(e.g.▶by▶placing▶
objects▶on▶top▶of▶it▶or▶by▶using▶it▶as▶a▶step).
▶▶not▶to▶make▶any▶external▶or▶internal▶modifications▶to▶the▶device.
English

4
General information
Type 8025 /8035 Batch
Various dangerous situations
To▶avoid▶injury▶take▶care:
▶▶to▶prevent▶any▶unintentional▶power▶supply▶switch-on.
▶▶to▶ensure▶that▶installation▶and▶maintenance▶work▶are▶
carried▶out▶by▶qualified,▶authorised▶personnel▶in▶possession▶of▶
the▶appropriate▶tools.
▶▶to▶guarantee▶a▶defined▶or▶controlled▶restarting▶of▶the▶process,▶
after▶a▶power▶supply▶interruption.
▶▶to▶use▶the▶device▶only▶if▶in▶perfect▶working▶order▶and▶in▶compli-
ance▶with▶the▶instructions▶provided▶in▶the▶operating▶instructions.
▶▶to▶observe▶the▶general▶technical▶rules▶when▶installing▶and▶using▶
the▶device.
note▶
Elements / Components sensitive to electrostatic discharges
▶▶This▶device▶contains▶electronic▶components▶sensitive▶to▶electro-
static▶discharges.▶They▶may▶be▶damaged▶if▶they▶are▶touched▶by▶
an▶electrostatically▶charged▶person▶or▶object.▶In▶the▶worst▶case▶
scenario,▶these▶components▶are▶instantly▶destroyed▶or▶go▶out▶of▶
order▶as▶soon▶as▶they▶are▶activated.
▶▶To▶minimise▶or▶even▶avoid▶all▶damage▶due▶to▶an▶electrostatic▶
discharge,▶take▶all▶the▶precautions▶described▶in▶the▶EN▶61340-
5-1▶and▶5-2▶norms.
▶▶Also▶ensure▶that▶you▶do▶not▶touch▶any▶of▶the▶live▶electrical▶
components.▶
4 GENERAL INFORMATION
4.1 Manufacturer's address and
international contacts
To▶contact▶the▶manufacturer▶of▶the▶device,▶use▶following▶address:
Bürkert▶SAS
Rue▶du▶Giessen
BP▶21
F-67220▶TRIEMBACH-AU-VAL
You▶may▶also▶contact▶your▶local▶Bürkert▶sales▶office.
The▶addresses▶of▶our▶international▶sales▶offices▶are▶available▶on▶the▶
internet▶at:▶www.burkert.com
4.2 Warranty conditions
The▶condition▶governing▶the▶legal▶warranty▶is▶the▶conforming▶use▶of▶
the▶device▶in▶observance▶of▶the▶operating▶conditions▶specified▶in▶this▶
manual.
4.3 Information on the Internet
You▶can▶find▶the▶user▶manuals▶and▶technical▶data▶sheets▶regarding▶
the▶type▶8025▶or▶8035▶Batch▶at:▶www.burkert.com
English

5
Description
Type 8025 /8035 Batch
5 DESCRIPTION
5.1 Area of application
When▶mounted▶in▶series▶with▶one▶or▶two▶valves▶the▶dosing▶controller▶
8025▶or▶8035▶Batch▶enables▶the▶dosing▶of▶one▶or▶several▶quantities▶
of▶a▶liquid.
It▶controls▶the▶opening▶or▶closing▶of▶the▶valves▶via▶the▶relay▶outputs▶
and▶counts▶the▶quantity▶of▶flown▶liquid.
The▶dosing▶is▶done▶either▶locally▶by▶pressing▶the▶navigation▶keys▶
under▶the▶display▶or▶remotely▶by▶a▶PLC▶via▶one▶up▶to▶four▶digital▶
inputs.
The▶dosing▶principle▶and▶the▶eight▶available▶dosing▶modes▶are▶
described▶in▶the▶detailed▶operating▶instructions.
5.2 Description of the name plate
BATCH SE35/8035 HALL SUPPLY: 12-36V... 100 mA
DO1&4: 5-36V... 100mA
DO2&3:2xRelay 30V and 42V peak or 60V... max. IP65
S/N 20 000
00564398 W4YMA
Made in France
12
5
6781011
4
9
3
1.▶ Type▶of▶the▶device
2.▶ Sensor▶specifications
3.▶ Specifications▶of▶the▶transistor▶outputs▶DO1▶and▶DO4
4.▶ Power▶supply▶and▶max.▶current▶consumption
5.▶ Protection▶class▶of▶the▶device
6.▶ Manufacturing▶code
7.▶ Conformity▶logos
8.▶ Warning:▶Before▶using▶the▶device,▶take▶into▶account▶the▶tech-
nical▶specifications▶described▶in▶these▶operating▶instructions.
9.▶ Specifications▶of▶the▶relay▶outputs▶DO2▶and▶DO3
10.▶Serial▶number
11.▶Order▶code
Fig. 1: Name plate of the dosing controller 8025 or 8035 Batch
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6
Technical data
Type 8025 /8035 Batch
6 TECHNICAL DATA
6.1 Conditions of use
Ambient▶temperature
•▶ 8025▶compact,▶
115/230▶V▶AC
•▶ 8035,▶115/230▶V▶AC
•▶ other▶versions
•▶ -10▶to▶+50▶°C▶
•▶ -10▶to▶+50▶°C
•▶ -10▶to▶+60▶°C
Air▶humidity <▶80%,▶non▶condensated
Height▶above▶sea▶level max.▶2000▶m
Installation▶class Class▶I▶acc.▶to▶UL▶61010-1
Degree▶of▶pollution Degree▶2▶acc.▶to▶EN▶61010-1
Protection▶rating
•▶ compact▶version▶
▶
•▶ wall-mounted▶version▶
▶
▶
▶
•▶ panel▶version
acc▶to▶EN▶60529
•▶ IP65,▶device▶wired,▶cable▶glands▶
tightened▶and▶cover▶lid▶screwed▶
tight.
•▶ IP65,▶device▶wired,▶cable▶glands▶
tightened,▶cover▶lid▶screwed▶tight▶
and▶entry▶item▶nuts▶of▶the▶cable▶
glands▶tightened▶at▶a▶screwing▶
torque▶of▶1.5▶Nm.
•▶ front▶side▶IP65,▶rear▶side▶IP20
6.2 Conformity to standards and
directives
The▶device▶conforms▶to▶the▶EC▶directives▶through▶the▶following▶
standards:
•▶ EMC:▶EN▶61000-6-2,▶EN▶61000-6-3
•▶ LVD:▶EN▶61010-1
•▶ Environnemental▶testing:▶Vibration:▶EN▶60068-2-6,▶Shock:▶
EN▶60068-2-27.
The▶UL▶devices▶with▶PU01▶variable▶key▶comply▶with▶the▶following▶
standards:
•▶ UL▶61010-1
•▶ CAN/CSA-C22.2▶n°▶61010-1
6.3 General technical data
Type▶of▶fitting
•▶ 8025,▶compact▶version▶
•▶ 8035
•▶ S020,▶DN20▶(except▶DN20▶v2)▶to▶
DN400
•▶ S030,▶DN6▶to▶DN65
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7
Technical data
Type 8025 /8035 Batch
Fluid▶temperature,▶compact▶
version▶
▶
▶
•▶ 8025,▶compact▶version
•▶ 8035
The▶fluid▶temperature▶may▶be▶
restricted▶by▶the▶fluid▶pressure▶and▶
the▶materials▶the▶fitting▶used▶is▶
made▶of.▶See▶„Fig.▶6“▶chap.▶„7.2.1“▶
or▶„Fig.▶13“▶chap.▶„7.5.1“.
•▶ -15▶to▶+80▶°C
•▶ -15▶to▶+100▶°C
Fluid▶pressure,▶compact▶
version▶
▶
▶
•▶ 8025,▶compact▶version
•▶ 8035
The▶fluid▶pressure▶may▶be▶restricted▶
by▶the▶fluid▶temperature▶and▶the▶
materials▶the▶fitting▶used▶is▶made▶of.▶
See▶„Fig.▶6“▶chap.▶„7.2.1“▶or▶„Fig.▶
13“▶chap.▶„7.5.1“.
•▶ PN10
•▶ PN10▶or▶PN16
Flow▶rate▶measurement,▶
compact▶version
•▶ Measurement▶range
•▶ measurement▶error,▶with▶a▶K▶
factor▶Teach-In▶procedure
•▶ Measurement▶error,▶with▶K▶
factor▶of▶the▶fitting▶used
•▶ Linearity
•▶ Repeatability
▶
•▶ 0,3▶to▶10▶m/s
•▶ ±0,5▶%▶of▶the▶full▶scale▶1)▶
•▶ ±(0,5▶%▶of▶the▶full▶scale▶+▶2.5▶%▶
of▶the▶measured▶value)▶1)
•▶ ±0,5▶%▶of▶the▶full▶scale▶1)
•▶ ±0,4▶%▶of▶the▶measured▶value
1)▶Determined▶in▶the▶following▶reference▶conditions:▶fluid▶=▶water,▶
water▶and▶ambiant▶temperatures▶=▶20▶°C,▶upstream▶and▶down-
stream▶distances▶respected,▶appropriate▶pipe▶dimensions.
6.4 Mechanical data
Part Material
Housing▶and▶cover▶with▶lid,▶compact▶
version PC,▶lid▶with▶UV▶filter
Housing▶and▶cover,▶wall-mounted▶
version ABS
Cable▶glands,▶compact▶or▶wall-mounted▶
versions PA
Open▶housing,▶panel-mounted▶version PC
Foil Polyester
4▶screws Stainless▶steel
Flow▶sensor▶holder,▶8025▶compact▶
version PVDF
Axis▶and▶bearing▶of▶the▶paddle-wheel,▶
8025▶compact▶version ceramics
Paddle▶wheel,▶8025▶compact▶version PVDF
O-ring▶seal,▶8025▶compact▶version FKM▶(or▶EPDM,▶delivered▶
with▶the▶device)
Nut,▶8025▶compact▶version PC
Specifications▶of▶the▶fitting refer▶to▶the▶related▶oper-
ating▶instructions
Cable▶clips PA
English

8
Technical data
Type 8025 /8035 Batch
91
164.50
203
70 136
(21)
85.5
(30)
88
88
R90
ENTER
0....9
FLOW
Fig. 2: Dimensions of the dosing controller 8025 Batch, compact
version [mm]
Tab. 1: Dimension H of the dosing controller 8025 Batch,
compact version, inserted in an S020 fitting [mm]
H
▶
T-fitting ▶
Saddle
▶
Spigot,▶in▶
plastic
▶
Welding▶tab▶with▶
radius,▶in▶stainless▶
steel
DN15 187
DN20 185
DN25 185
DN32 188
DN40 192 188
DN50 198 223 193
DN65 198 222 206 199
DN80 226 212 204
DN100 231 219 214
DN110 227
DN125 234 254 225
DN150 244 261 236
English