Burkert FLOWave S 8098 User manual

Operating Instructions
Type 8098
FLOWave S
Flowmeter

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2019 - 2021
Operating Instructions 2101/02_EU-ML 00815332 / Original DE

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1ABOUT THESE OPERATING INSTRUCTIONS ...................................................................................15
1.1 Symbols used ............................................................................................................................ 15
1.2 Denition ....................................................................................................................................15
2INTENDED USE ....................................................................................................................................16
2.1 DevicewithATEXapproval........................................................................................................16
3BASIC SAFETY INFORMATION ...........................................................................................................17
4GENERAL INFORMATION....................................................................................................................19
4.1 Manufacturer'saddressandinternationalcontacts ................................................................19
4.2 Warrantyconditions...................................................................................................................19
4.3 InformationontheInternet........................................................................................................19
5DESCRIPTION ......................................................................................................................................20
5.1 Structure.....................................................................................................................................20
5.1.1 Transmitter variants ....................................................................................................20
5.1.2 Unlocking magnetic key .............................................................................................20
5.2 Typelabel,adhesivelabel..........................................................................................................21
5.3 Typelabellasered ......................................................................................................................22
5.4 Certicationmarkings................................................................................................................23
5.5 MarkingoftheUniqueSerialNumber(USN) ............................................................................23
5.6 Descriptionofthestatusindicator...........................................................................................23
6TECHNICAL DATA ................................................................................................................................24
6.1 Operatingconditions .................................................................................................................24
6.2 Conformity..................................................................................................................................24
6.3 Standardsanddirectives...........................................................................................................24
6.3.1 Conformity to the Pressure Equipment Directive .......................................................25
6.3.2 ULcertication ...........................................................................................................25
6.3.3 EHEDGcertication....................................................................................................26
6.4 Fluiddata.................................................................................................................................... 27
6.5 Measurementdata .....................................................................................................................29
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6.6 Electricaldata ............................................................................................................................30
6.7 Mechanicaldata.........................................................................................................................31
7INSTALLATION IN THE PIPE ................................................................................................................32
7.1 Safetyinstructions .....................................................................................................................32
7.2 Preparingthedevicebeforeinstallationintothepipeline........................................................ 33
7.2.1 Changing the position of the transmitter on the sensor .............................................34
7.3 Recommendationsfortheinstallationintothepipeline ..........................................................35
7.4 Installingthedeviceintothepipe .............................................................................................37
7.4.1 Before installing the device into the pipe....................................................................37
7.4.2 Installing a device with clamp connections................................................................38
7.4.3 Installingadevicewithangeconnections ................................................................38
8ELECTRICAL INSTALLATION...............................................................................................................39
8.1 Safetyinstructions .....................................................................................................................39
8.2 Additionaldocumentation .........................................................................................................40
8.3 Connectingthedevicetoapowersupply ................................................................................41
8.4 ConnectingthedevicetoabüS/CANopennetworkwithoutoutputs ..................................42
8.5 ConnectingthedevicetoabüS/CANopennetworkwithoutputs........................................43
8.6 Connectingtheprotectiveearth................................................................................................44
9HOW TO DO THE SETTINGS ...............................................................................................................45
9.1 Safetyinstructions .....................................................................................................................45
9.2 PreparingtheBürkertCommunicatorsoftware........................................................................ 45
9.2.1 Connecting büS device with Bürkert Communicator .................................................45
9.3 Availableloginuserlevels .........................................................................................................46
9.4 Defaultsettings ..........................................................................................................................46
10 GENERAL SETTINGS - PARAMETER..................................................................................................47
10.1 Safetyinstructions .....................................................................................................................47
10.2 Userlevelsoftheeditablemenuitems.....................................................................................47
10.3 Defaultsettings ..........................................................................................................................47
10.4 Changingtheoperatingmodeofthestatusindicatororswitchingothestatusindicator..48
10.4.1 Changing the operating mode of the status indicator ................................................48
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10.4.2 Switchingothestatusindicator ...............................................................................48
10.5 SettingthebasicparametersforidentifyingthedeviceonbüS..............................................49
10.5.1 Entering a name for the device...................................................................................49
10.5.2 Entering the location of the device .............................................................................49
10.5.3 Entering a description for the device..........................................................................50
10.6 SettingtheadvancedparametersforidentifyingthedeviceconnectedtobüSortoa
CANopeneldbus ......................................................................................................................50
10.6.1 Entering a unique name for the device.......................................................................50
10.6.2 Changing the transmission speed on the device .......................................................51
10.6.3 Activating the device internal termination resistor......................................................51
10.6.4 Deactivating the device internal termination resistor..................................................52
10.6.5 ChangingtheaddressofthedeviceconnectedtoaCANopeneldbus ...................52
10.6.6 SettingthedigitalcommunicationforbüSorforaCANopeneldbus ......................53
10.6.7 Stop sending the measured process data (PDOs) to büS or to the CANopen
eldbus .......................................................................................................................54
10.7 Monitoringthedevicesupplyvoltageorthedevicetemperature ...........................................54
10.7.1 Reading out the 2 error limit values............................................................................56
10.7.2 Changing the 2 warning limit values...........................................................................56
10.7.3 Reading out the hysteresis value................................................................................56
10.8 Readingoutthelowwarninglimitforthevoltageoftheinternalbattery ...............................57
10.9 Activatingthediagnosticsfunctions.........................................................................................57
10.10Disablingallthediagnostics ..................................................................................................... 58
11 GENERAL SETTINGS - DIAGNOSTICS ...............................................................................................59
11.1 Userlevelsofthemenuitems ...................................................................................................59
11.2 Readingoutdatarelatedtothedevice.....................................................................................59
11.2.1 Reading out the number of operating hours of the device.........................................59
11.2.2 Reading out the current value of the internal temperature of the device ...................59
11.2.3 Reading out the minimum or the maximum value of the internal temperature
of the device ...............................................................................................................60
11.2.4 Reading out the current value of the supply voltage..................................................60
11.2.5 Reading out the minimum or the maximum value of the supply voltage ...................60
11.2.6 Reading out the current value of the current consumption of the device ..................61
11.2.7 Reading out the minimum or the maximum value of the current consumpti-
on of the device ..........................................................................................................61
11.2.8 Reading out the number of device starts ...................................................................61
11.2.9 Checking whether the date and time are correct .......................................................62
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11.2.10 Checking the voltage of the internal battery...............................................................62
11.3 ReadingoutdatarelatedtobüS ...............................................................................................63
11.3.1 Reading out the number of current receive errors......................................................63
11.3.2 Reading out the maximum number of receive errors since the last power-up
of the device ...............................................................................................................63
11.3.3 Reading out the number of current transmit errors ....................................................63
11.3.4 Reading out the maximum number of transmit errors since the last power-
up of the device..........................................................................................................64
11.3.5 Resetting the 2 maximum error counters ...................................................................64
11.3.6 Reading out whether the measured process data (PDO, process data ob-
ject)issentonbüSorontheCANopeneldbus .......................................................64
12 GENERAL SETTINGS - MAINTENANCE..............................................................................................65
12.1 Userlevelsofthemenuitems ...................................................................................................65
12.2 Readingoutsomedeviceinformation ......................................................................................65
12.2.1 Reading out the displayed name of the device ..........................................................65
12.2.2 Reading out the article number of the device ............................................................65
12.2.3 Reading out the serial number of the device..............................................................65
12.2.4 Reading out the article number of the device software..............................................66
12.2.5 Reading out the version number of the device software............................................66
12.2.6 Reading out the version number of the büS software................................................66
12.2.7 Reading out the version number of the device hardware...........................................66
12.2.8 Reading out the Type number of the device...............................................................67
12.2.9 Reading out the manufacturing date of the device ....................................................67
12.2.10 Readingouttheversionoftheembeddededsle.....................................................67
12.3 Restartingorresettingthedevice............................................................................................. 68
12.3.1 Restarting the device..................................................................................................68
12.3.2 Resetting the device to all its factory settings............................................................68
13 SAW SENSOR - PARAMETER .............................................................................................................69
13.1 Safetyinstructions .....................................................................................................................69
13.2 Userlevelsoftheeditablemenuitems.....................................................................................69
13.3 Defaultsettings ..........................................................................................................................69
13.4 Settingtheparametersofthevolumeowrate .......................................................................70
13.4.1 Givingauserdenednametothemeasuredvolumeowrate .................................70
13.4.2 Activatingthedampingofthevolumeowratevaluesandselectingapre-
deneddampinglevel ................................................................................................70
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13.4.3 Activatingauser-deneddampingofthevolumeowratevalues............................72
13.4.4 Deactivatingthedampingofthevolumeowratevalues..........................................73
13.4.5 Activatingthemonitoringofthevolumeowrate ......................................................73
13.4.6 Deactivatingthemonitoringofthevolumeowrate ..................................................75
13.4.7 Changing the error limits, the warning limits and the hysteresis of the volu-
meowrate ................................................................................................................76
13.4.8 Resetting the default values of the error limits, the warning limits and the
hysteresisofthevolumeowrate ..............................................................................77
13.4.9 Enabling thecut-ofunction ......................................................................................78
13.4.10 Changing thecut-ovalueoftheowrate ................................................................79
13.4.11 Disabling thecut-ofunction .....................................................................................79
13.4.12 Resettingthedefaultvaluesofallthevolumeowrateparameters ..........................80
13.5 Settingtheparametersoftheliquidtemperature.....................................................................81
13.5.1 Givingauserdenednametothemeasuredliquidtemperature...............................81
13.5.2 Activating the damping of the liquid temperature values and selecting a
predeneddampinglevel ...........................................................................................81
13.5.3 Activatingauser-deneddampingoftheliquidtemperaturevalues .........................83
13.5.4 Deactivating the damping of the liquid temperature values .......................................84
13.5.5 Activating the monitoring of the liquid temperature ...................................................85
13.5.6 Deactivating the monitoring of the liquid temperature ...............................................86
13.5.7 Changing the error limits, the warning limits and the hysteresis of the liquid
temperature ................................................................................................................86
13.5.8 Resetting the default values of the error limits, the warning limits and the hyste-
resis of the liquid temperature................................................................................................87
13.5.9 Resetting the default values of all the liquid temperature parameters .......................87
13.6 Settingtheparametersoftheliquidvelocity............................................................................88
13.6.1 Givingauserdenednametothemeasuredliquidvelocity......................................88
13.6.2 Activatingthedampingoftheliquidvelocityvaluesandselectingaprede-
ned damping level ......................................................................................................88
13.6.3 Activatingauser-deneddampingoftheliquidvelocityvalues ................................90
13.6.4 Deactivating the damping of the liquid velocity values ..............................................91
13.6.5 Activating the monitoring of the liquid velocity...........................................................91
13.6.6 Deactivating the monitoring of the liquid velocity.......................................................92
13.6.7 Changing the error limits, the warning limits and the hysteresis of the liquid
velocity........................................................................................................................93
13.6.8 Resetting the default values of the error limits, the warning limits and the
hysteresis of the liquid velocity...................................................................................93
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13.6.9 Resetting the default values of all the liquid velocity parameters ..............................94
13.7 Settingtheparametersofthetotalizers....................................................................................95
13.7.1 Givingauserdenednametoeachtotalizer .............................................................95
13.7.2 Selectingthecountingdirectionofeachtotalizer ......................................................95
13.7.3 Activatingthemonitoringofeachtotalizervalue........................................................96
13.7.4 Deactivatingthemonitoringofeachtotalizer .............................................................97
13.7.5 Changingtheerrorlimits,thewarninglimitsandthehysteresisofeachtotalizer .....97
13.7.6 Resetting the default values of the error limits, the warning limits and the
hysteresisofeachtotalizer .........................................................................................98
13.7.7 Enablingtheusertostart,stoporreseteachtotalizer...............................................98
13.7.8 Disablingtheusertostart,stoporreseteachtotalizer..............................................99
13.7.9 Startingatotalizer.......................................................................................................99
13.7.10 Stoppingatotalizer.....................................................................................................99
13.7.11 ResettingeachtotalizertoaPresetvalue ..............................................................100
13.7.12 Changing the Presetvalueforatotalizerreset .......................................................100
13.7.13 Resettingtheoverowcounterofatotalizer ............................................................101
13.7.14 Resettingalltheparametersofatotalizertothedefaultvalues...............................101
13.8 Settingtheparametersofthedensityfactor(optionalfeature).............................................102
13.8.1 What is the density factor?.......................................................................................102
13.8.2 Givingauserdenednametothemeasureddensityfactor....................................102
13.8.3 Activating the monitoring of the density factor.........................................................103
13.8.4 Deactivating the monitoring of the density factor.....................................................103
13.8.5 Changing the error limits, the warning limits and the hysteresis of the densi-
ty factor.....................................................................................................................104
13.8.6 Resetting the default values of the error limits, the warning limits and the
hysteresis of the density factor.................................................................................105
13.8.7 Setting the temperature compensation to measure the density factor ....................105
13.8.8 Setting the temperature compensation for a liquid other than water.......................106
13.8.9 Activating the temperature compensation for water ................................................107
13.8.10 Resetting the default values of all the density factor parameters.............................107
13.8.11 Use case example of the density factor ...................................................................108
13.9 Settingtheparametersoftheacoustictransmissionfactor(optionalfeature).....................109
13.9.1 What is the acoustic transmission factor?................................................................109
13.9.2 Givingauserdenednametothemeasuredacoustictransmissionfactor.............110
13.9.3 Changing the error limits, the warning limits and the hysteresis of the acou-
stic transmission factor.............................................................................................111
13.9.4 Activating the monitoring of the acoustic transmission factor .................................112
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13.9.5 Deactivating the monitoring of the acoustic transmission factor .............................113
13.9.6 Resetting the default values of the error limits, the warning limits and the hystere-
sis of the acoustic transmission factor .................................................................................. 113
13.9.7 Resetting the default values of all the acoustic transmission factor parameters .....114
13.10Diagnostics:monitoringspecialeventsintheprocess,onthesensororontheelectronics....
114
13.10.1 Enabling the diagnostics for special events in the process .....................................118
13.10.2 Disabling the diagnostics for special events in the process.....................................119
13.10.3 Enabling the diagnostics for special events on the electronics................................119
13.10.4 Disabling the diagnostics for special events on the electronics...............................120
13.10.5 Enabling the diagnostics for special events on the sensor ......................................120
13.10.6 Disabling the diagnostics for special events on the sensor .....................................121
13.11Gettingasaccuratemeasurementsofthevolumeowrateortheliquidvelocityaspossible.
122
13.11.1 Activating the viscosity compensation for water like liquids....................................123
13.11.2 Activating the compensation for a liquid with a constant viscosity..........................123
13.11.3 Activating the compensation for a liquid with a linear viscosity compensati-
on curve....................................................................................................................124
13.11.4 Activating the compensation for a liquid with a quadratic viscosity compen-
sation curve ..............................................................................................................125
13.11.5 Activating the compensation for a liquid with an inverse quadratic viscosity
compensation curve .................................................................................................126
13.11.6 Resetting the default values of the viscosity compensation parameters .................126
13.12Settingtherefreshtime ...........................................................................................................127
13.12.1 Use case of the refresh time.....................................................................................127
13.12.2 Changing the refresh time ........................................................................................127
14 SAW SENSOR - DIAGNOSTICS.........................................................................................................128
14.1 Readingoutthegeneratedeventsrelatedtothedevice .......................................................128
14.2 Readingouttheowdirectionthathasbeenset ..................................................................128
14.3 Readingoutthetemperaturesoftheelectronicboardsandoftheliquid ............................128
14.4 Readingouttherefreshtimethathasbeenset .....................................................................129
14.5 Readingouttheoperatinghoursofthedevice ......................................................................129
14.6 Readingouttheoperatinghoursofthemeasurementboard................................................129
14.7 Readingoutthediagnosticsrelatedtotheoutputvalues .....................................................130
14.8 Readingoutthediagnosticseventsthatoccurredintheprocess........................................130
14.9 Readingoutthediagnosticseventsthatoccurredontheelectronics .................................130
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14.10Readingoutthediagnosticseventsthatoccurredonthesensor ........................................131
14.11Readingoutthediagnosticsrelatedtothemonitoredlimits.................................................131
14.12Readingoutifaprocessvalueisinthemonitoredrange......................................................132
15 SAW SENSOR - MAINTENANCE .......................................................................................................133
15.1 Userlevelsoftheeditablemenuitems...................................................................................133
15.2 Defaultsettings ........................................................................................................................133
15.3 Readingoutdeviceinformation ..............................................................................................133
15.3.1 Reading out the order numbers of the device, the transmitter board and the
measurement board..................................................................................................133
15.3.2 Reading out the serial numbers of the device, the transmitter board and the
measurement board..................................................................................................134
15.3.3 Reading out the hardware and software versions of the transmitter board
and of the measurement board ................................................................................134
15.3.4 Reading out the characteristics of the measurement tube.......................................134
15.4 Settingthedirectionoftheow ..............................................................................................135
15.5 Calibratingtheosetvalueoftheowzeropoint..................................................................136
15.6 Settingtheosetvalueoftheowzeropoint ........................................................................137
15.7 SettingtheKfactor..................................................................................................................137
15.8 CalibratingtheKfactorbyusingateach-inprocedure ......................................................... 138
15.8.1 CalibratingtheKfactorbyusingateach-inproceduredependingontheowrate 138
15.8.2 Calibrating the K factor by using a teach-in procedure depending on a
known volume...........................................................................................................139
15.9 Resettingtheowratecalibrationdatatoitsdefaultvalues.................................................141
15.10Settingtheosetvalueoftheliquidtemperature ..................................................................141
15.11Calibratingtheosetvalueoftheliquidtemperature ............................................................142
15.12Resettingtheosetoftheliquidtemperaturetothedefaultvalue .......................................143
15.13Resettingallthecalibrationdatatoitsdefaultvalues(standardmeasurementvalues) ......143
15.14Settingtheosetvalueofthedensityfactor..........................................................................144
15.15Calibratingtheosetvalueofthedensityfactor ...................................................................145
15.16Settingthelinearityvalueofthedensityfactor ......................................................................146
15.17Settingtheosetvalueoftheacoustictransmissionfactor .................................................146
15.18Calibratingtheosetvalueoftheacoustictransmissionfactor ...........................................147
15.19Settingthelinearityvalueoftheacoustictransmissionfactor..............................................148
15.20Resettingallthecalibrationdatatothedefaultvalues(additionalmeasurementvalues) ...148
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