Burkert S030 User manual

Type S030
INLINE fitting
Operating Instructions
Bedienungsanleitung
Manuel d'utilisation

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
www.burkert.com
© Bürkert SAS 2010-2022
Operating Instructions 2211/05_EU-ML 00563875 ORIGINAL_FR

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1. ABOUT THE OPERATING INSTRUCTIONS .................3
2. INTENDED USE ..........................................................................5
3. BASIC SAFETY INFORMATION .........................................6
4. GENERAL INFORMATION .....................................................9
5. OPERATING PRINCIPLE ........................................................9
6. TECHNICAL DATA .................................................................. 10
7. INSTALLATION ......................................................................... 23
8. MAINTENANCE ........................................................................ 33
9. SPARE PARTS AND ACCESSORIES ........................... 35
10. PACKAGING, TRANSPORT ............................................... 41
11. STORAGE ................................................................................... 42
12. DISPOSAL .................................................................................. 43
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1. ABOUT THE OPERATING
INSTRUCTIONS
The Operating Instructions describe the entire life cycle of
the product. Please keep the Operating Instructions in a
safe place, accessible to all users and any new owners.
The Operating Instructions contain important safety
information.
Failure to comply with these instructions can lead to
hazardous situations. Pay attention in particular to the
chapters 3. Basic safety information and 2. Intended use.
▶The Operating Instructions must be read and understood.
Symbols used
DANGER
Warns against an imminent danger.
▶Failure to observe this warning can result in death or in
serious injury.
WARNING
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious
injury or even death.
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CAUTION
Warns against a possible risk.
▶Failure to observe this warning can result in substantial
or minor injuries.
NOTICE
Warns against material damage.
Indicates additional information, advice or
important recommendations.
Refers to information contained in these Operating
Instructions or in other documents.
▶Indicates an instruction to be carried out to avoid a dan-
ger, a warning or a possible risk.
→Indicates a procedure to be carried out.
Definition of the term product
The term "product" used in these Operating Instructions
always refers to the fitting type S030.
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2. INTENDED USE
Use of the product that does not comply with the
instructions could present risks to people, nearby
installations and the environment.
The fitting type S030 is intended to measure the flow
rate of clean fluids in pipes. The fitting type S030 can
be combined with a flow transmitter or a flow indicator,
fitted with a bajonett connection.
▶Use the product in compliance with the characteristics
and commissioning and use conditions specified in the
contractual documents, in the Operating Instructions
of the product and in the Operating Instructions of the
combined instrument.
▶Use the product only in combination foreign devices
or foreign components recommended or approved by
Bürkert.
▶Store, transport, install and operate the product
properly.
▶Only operate a product in perfect working order.
▶Only use the product as intended.
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3. BASIC SAFETY INFORMATION
This safety information does not take into account any con-
tingencies or occurences that may arise during installation,
use and maintenance of the product.
The local safety regulations for which the operating
company is responsible including the staff in charge of
installation and maintenance.
Risk of injury due to high pressure in the installation.
▶Before any intervention on the installation, stop the
circulation of fluid, cut off the pressure and drain the
pipe.
▶Observe the fluid temperature-pressure dependency
depending of the product used.
Risk of burn injury due to high fluid temperatures.
▶Do not touch with bare hands the parts of the product
that are in contact with the fluid.
▶Before opening the pipe, stop the circulation of fluid
and drain the pipe.
Risk of injury due to the nature of the fluid.
▶Respect the prevailing regulations on accident preven-
tion and safety relating to the use of dangerous fluids.
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Various dangerous situations
▶Do not use the fittings in PVC or PP in explosive
atmospheres.
▶Do not use the product in an environment incompatible
with the materials it is made of.
▶Do not subject the product to mechanical loads.
▶Do not make any modifications to the product.
▶Prevent any unintentional power supply switch-on.
▶Only qualified and skilled staff can carry out the instal-
lation and maintenance work.
▶Guarantee a defined or controlled restarting of the
process, after a power supply interruption.
▶Observe the general technical rules.
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NOTICE
The product may be damaged by the fluid in contact
with.
▶Systematically check the chemical compatibility of
the component materials of the product and the fluids
likely to come into contact with them (for example:
alcohols, strong or concentrated acids, aldehydes,
alkaline compounds, esters, aliphatic compounds,
ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
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4. GENERAL INFORMATION
To contact the manufacturer of the product use following
address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
The addresses of our international branches can be found
on the Internet at: country.burkert.com
Warranty conditions
The condition governing the legal warranty is the con-
forming use of the product in observance of the operating
conditions specified in the Operating Instructions.
Information on the Internet
You can find the Operating Instructions and technical data
sheet regarding the type S030 at country.burkert.com
5. OPERATING PRINCIPLE
The fluid flowing in the piping makes the paddle-wheel turn.
The paddle-wheel rotational frequency f is proportional to
the flow rate.
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6. TECHNICAL DATA
Conditions of use
The fluid temperature and the fluid pressure may
be restricted by the associated transmitter or indi-
cator: refer to the related Operating Instructions.
Ambient temperature
(operating)
depends on the combined
transmitter or indicator. Refer to
the related Operating Instructions.
Pressure class PN16 (or PN40 on request) for
metal fittings.
PN10 for plastic fittings, depends
on fluid temperature, see Fig. 1.
Fluid temperature depends on the materials the fitting
body and the paddle-wheel are
made, see Table 1.
Paddle-wheel
material
Fitting body
material
Fluid temperature
PP • Stainless steel
• Brass
• PVDF
• PP
+0...+80 °C
• PVC +0...+50 °C
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Paddle-wheel
material
Fitting body
material
Fluid temperature
PVDF • Stainless steel
• Brass
• PVDF
–15...+100 °C
• PP +0...+80 °C
• PVC +0...+50 °C
Table 1: Fluid temperature depending on the product
materials
A(Type SE30 Ex)
10
9
8
7
6
5
4
3
2
1
0
-30 -10 +10 +30 +50 +70 +90 +110
16
15
14
13
12
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P [bar]
T [°C]
Metal
PVDF
PVDF
PVC+PP
PVC
PP
Fluid temperature
Fluid
pressure
Fig. 1: Fluid pressure-temperature dependency curves
for fittings used on their own
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Standards and directives
The product complies with the relevant EU harmonisation
legislation. In addition, the product also complies with the
requirements of the laws of the United Kingdom.
The harmonised standards that have been applied for the
conformity assessment procedure are listed in the current
version of the EU Declaration of Conformity/UK Declaration
of Conformity.
Conformity to the Pressure Equipment Directive
→Make sure the product materials are compatible with the fluid.
→Make sure that the pipe DN is adapted for the product.
→Observe the fluid nominal pressure (PN) for the
product. The nominal pressure (PN) is given by the
product manufacturer.
The product conforms to Article 4, Paragraph 1 of the
Pressure Equipment Directive 2014/68/EU under the fol-
lowing conditions:
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• Product used on a pipe (PS = maximum admissible
pressure, in bar; DN = nominal dimension of the pipe)
Type of fluid Conditions
Fluid group 1, Article 4 Paragraph 1.c.i DN ≤ 25
Fluid group 2, Article 4 Paragraph 1.c.i DN ≤ 32
or PSxDN ≤ 1000
Fluid group 1, Article 4 Paragraph 1.c.ii DN ≤ 25
or PSxDN ≤ 2000
Fluid group 2, Article 4 Paragraph 1.c.ii
DN ≤ 200
or PS ≤ 10
or PSxDN ≤ 5000
Fluid data
Maximum fluid viscosity 300 cSt
Type of fluid Clean, neutral or slightly
aggressive liquids
Rate of solid particles in
the fluid
max. 1 %
Maximum particle size 0.5 mm
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General data
Flow rate measurement
• Measurement range • 0.3...10 m/s
• Measurement deviation
- with standard K
factor
- ±2.5 % of the measured
value*
- with K factor deter-
mined with a Teach-
in procedure
- ±1 % of the measured
value*
(at the flow rate value the
Teach-in has been made)
• Linearity • ±0.5 % of the full scale*
• Repeatability • ±0.4 % of the measured value*
* Determined in the following reference conditions:
medium = water, water and ambient temperatures 20 °C, minimum
upstream and downstream distances respected, appropriate pipe
dimensions.
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Materials
Sensor holder
Paddle-wheel
Axis
Seal
Body
Fig. 2: Sectional drawing of the S030 fitting
Component Material
Seal FKM
EPDM with FDA agreement on request
Body Stainless steel (316L - 1.4404)
Brass (CuZn39Pb2)
PVC, PP, PVDF
Screws Stainless steel (316L - 1.4404)
Paddle-wheel PVDF
PP on request
Shaft and bearings Ceramics (Al2O3)
Dimensions
→Please refer to the technical data sheets regarding the
product type S030, available at: country.burkert.com
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K factors (pulse/litre)
The K factors have all been determined under the following
reference conditions: fluid = water, water and room tem-
peratures of 20 °C, minimum upstream and downstream
distances respected, appropriate pipe dimensions.
If the S030 fitting is combined with a flow trans-
mitter or a flow indicator that does not automati-
cally convert the K factors, make the conversion
using one of the following formulae:
K factor in pulse/US gallon = K factor in pulse/litre
x 3.785 to obtain a flow rate value in US gallon/time unit
K factor in pulse/UK gallon = K factor in pulse/litre
x 4.546 to obtain a flow rate value in UK gallon/time unit
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Some S030 fittings in DN15 and DN20 exist in 2
versions with different K factors.
If a version 2 exists, only version 2 is available
from March 2012. The version-2 fitting have a "v2"
marking that can be found:
• on the bottom of the DN15 or DN20 fitting in
plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
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The names of the following norms have changed in
the Operating Instructions:
• for the welding ends, norm BS 4825 is renamed
BS 4825-1
• for the clamp connections, norm BS 4825 is
renamed BS 4825-3
• for the flange connections, norm EN 1092-1 is
renamed EN 1092-1 / B1 / PN16
• The norm ISO for clamp connections is replaced
through the norm DIN 32676 series B.
• The norm DIN 32676 series A for clamp connec-
tions is added.
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