Burkert 8200 Series User manual

Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type 8200
Direct Welding
Sondenhalter für direkte Schweißung
Support à souder

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2013 Bürkert SAS
Operating Instructions 1304/0_EU-ML_00564992_Original_FR

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Type 8200
1. ABOUT THIS MANUAL .................................................................................4
1.1. Symbols used .......................................................................................4
1.2. Definition of the word "holder" ....................................................4
2. INTENDED USE ................................................................................................5
3. BASIC SAFETY INFORMATION ....................................................................5
4. GENERAL INFORMATION ...........................................................................6
4.1. International contacts .......................................................................6
4.2. Warranty conditions ...........................................................................6
4.3. Information on the Internet ............................................................6
5. DESCRIPTION ...................................................................................................7
5.1. Area of application .............................................................................7
5.2. Available version .................................................................................7
5.3. General description ...........................................................................7
6. TECHNICAL DATA ...........................................................................................8
6.1. Conditions of use ................................................................................8
6.2. Dimensions ............................................................................................8
6.3. Materials ..................................................................................................9
7. INSTALLATION, COMMISSIONING ..................................................................9
7.1. Safety instructions..............................................................................9
7.2. Installation onto the pipe ............................................................. 10
7.3. Inserting the probe ..........................................................................11
7.3.1. Operating mode ..................................................................11
7.3.2. The pressure evacuation holes feature .........................12
8. MAINTENANCE AND TROUBLESHOOTING ..................................12
8.1. Safety instructions...........................................................................12
8.2. Maintenance ........................................................................................13
8.3. Cleaning ................................................................................................13
8.3.1. Cleaning in place (CIP)......................................................13
8.3.2. Cleaning the interior of the direct welding holder .......13
8.3.3. Care of o-rings .....................................................................14
9. SPARE PARTS AND ACCESSORIES .................................................15
10. PACKAGING AND TRANSPORT.........................................................15
11. STORAGE .......................................................................................................15
12. DISPOSAL OF THE PRODUCT ........................................................... 16
Contents
English

4
About this manual
Type 8200
1. ABOUT THIS MANUAL
This manual describes the entire life cycle of the direct welding holder.
Please keep this manual in a safe place, accessible to all users and
any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous
situations.
• This manual must be read and understood.
1.1. Symbols used
danger
Warns against an imminent danger.
• Failure to observe this warning can result in death or in serious
injury.
Warning
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious injury or
even death.
attention
Warns against a possible risk.
• Failure to observe this warning can result in substantial or minor
injuries.
note
Warns against material damage.
• Failure to observe this warning may result in damage to the
fitting or system.
Indicates additional information, advice or important
recommendations.
Refers to information contained in this manual or in other
documents.
→Indicates a procedure to be carried out.
1.2. Definition of the word "holder"
The word "holder" used within this manual refers to the direct
welding holder type 8200.
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Intended use
Type 8200
2. INTENDED USE
Use of the direct welding holder that does not comply with
the instructions could present risks to people, nearby installa-
tions and the environment.
• The 8200 direct welding holder is a holder welded onto a pipe
and into which an analytical probe is inserted.
• Use the holder in compliance with the specifications and
conditions of commissioning and use given in the contractual
documents, in these operating instructions and in the operating
instuctions for the device which is inserted into it.
• Safe and trouble-free operation of the holder depends on its
proper transport, storage and installation, as well as careful
operation and maintenance.
• Only use the holder as intended.
→Observe any existing restraints when the holder is exported.
3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during installation,
use and maintenance of the holders.
• the local safety regulations for which the operating company is res-
ponsible including the staff in charge of installation and maintenance.
Danger due to high pressure in the installation.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations
To avoid injury take care:
• Prevent any unintentional power supply switch-on.
• To ensure that installation and maintenance work are
carried out by qualified, authorised personnel in possession of
the appropriate tools.
• Use the holder only if in perfect working order and in com-
pliance with the instructions provided in the instruction manual.
• To replace defective parts immediately.
• Observe the general technical rules when installing and using
the holder.
• Not to fix, assemble or maintain the holder in explosive
atmospheres.
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General information
Type 8200
Various dangerous situations
To avoid injury take care:
• not to use fluid that is incompatible with the materials from
which the holder is made.
• not to use the holder in an environment incompatible with the
materials from which it is made.
• not to subject the holder to mechanical loads (by placing
objects on top of it or by using it as a step, for example).
• not to paint the internal or external threaded parts.
note
The holder may be damaged by the fluid in contact with.
• Systematically check the chemical compatibility of the compo-
nent materials of the holder and the fluids likely to come into
contact with it (for example: alcohols, strong or concentrated
acids, aldehydes, alkaline compounds, esters, aliphatic com-
pounds, ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
• Conctact with salt solutions and concentrated acids can result
in corrosion.
4. GENERAL INFORMATION
4.1. International contacts
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the
internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use
of the 8200 in observance of the operating conditions specified in
these operating instructions.
4.3. Information on the Internet
You can find these operating instructions and technical data sheets
regarding the type 8200 at: www.burkert.com
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Description
Type 8200
5. DESCRIPTION
5.1. Area of application
The 8200 direct welding holder is a holder welded onto a pipe and
into which an analytical probe is inserted. It is developed especially for
applications in biotechnology and pharmaceuticals with great demands
for cleanliness.
5.2. Available version
The direct welding holder exists in a single version with order code:
561728.
The certificate 3.1 is supplied with all the holders.
5.3. General description
O-ring
Holes
O-ring sleeve
(contains o-ring)
PG 13.5 thread
Pressure evacuation
holes (also accepts
cleaning adapter)
Seal Pusher
Steel frame
Fig. 1: Description of the holder
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Technical data
Type 8200
6. TECHNICAL DATA
6.1. Conditions of use
Fluid temperature -30 to 140°C max.
Temperature limits may depend on the
inserted probe. Refer to the relevant
operating instructions. If the temperature
ranges given for the holder and the
inserted probe are different, use the most
restrictive range.
Pressure class 16 bar max.
Pressure limits may depend on the
inserted probe. Refer to the relevant ope-
rating instructions. If the pressure ranges
given for the holder and the inserted
probe are different, use the most res-
trictive range.
6.2. Dimensions
Ø 12,2
Ø12,2
Ø 28
Ø 13
Pg 13.5
107
Fig. 2: Dimensions [mm] of the direct welding holder
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Installation, commissioning
Type 8200
6.3. Materials
Part Material
Steel frame Stainless steel
O-ring EPDM
Seal pusher Stainless Steel
7. INSTALLATION, COMMISSIONING
7.1. Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut-off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the holder.
• Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and
safety relating to the use of hazardous products.
Warning
Risk of injury due to nonconforming installation.
• Fluidic installation can only be carried out by qualified and
authorised personnel with the appropriate tools.
• Observe the installation instructions for the measuring device
inserted into the fitting or the adapter.
Risk of injury due to an uncontrolled restart.
• Ensure that the restart of the installation is controlled after any
interventions on it.
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Installation, commissioning
Type 8200
Warning
Danger due to nonconforming commissioning.
Nonconforming commissioning may lead to injuries and damage
the holder and its surroundings.
• Before commissioning, make sure that the staff in charge have
read and fully understood the contents of the manual.
• In particular, observe the safety recommendations and intended
use.
• The installation must only be commissioned by suitably trained
staff.
Warning
Gases or liquids can leak out indetected through the seals or
the screws.
• Check regularly the holder for leaks.
Warning
Before initial operation of the holder, or after a long out-of
use period:
• Ensure that the seal is tight.
• Ensure that all parts are in working order.
7.2. Installation onto the pipe
Warning
Risk of injury if the recommendations on installation of the
measuring device inserted into the holder are not observed
(see the relevant operating instructions).
• Take account of the recommendations on installation of the
inserted probe.
0 to ~ 55 mm
Wall
73 mm Welding
→Weld the steel frame into a circular cut-out of appropriate size
(28 mm diameter).
The holder can be welded at a depth of 0 to 55 mm.
Fig. 3: Dimensions [mm] for the installation of the holder onto the
pipe
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Installation, commissioning
Type 8200
7.3. Inserting the probe
The holder is intended only for mounting probes with a
length of 120 mm.
Make sure the welded area has cooled down before
inserting the probe.
→Ensure there is no damage to the probe or the holder.
→Check that all o-rings are in place in their appropriate grooves,
and are free of damage.
→Insert the seal pusher.
→Screw the probe into the PG 13.5 thread at a locking torque
between 2 and 3 Nm.
7.3.1. Operating mode
When a probe is screwed into the direct welding holder, the
seal pusher presses the o-ring into the space between the steel
frame and the probe shaft. This seals the probe in a manner that
almost completely eliminates crevices and their associated risk of
contamination.
When the probe is loosened, the o-ring relaxes again. This lowers
the friction between the o-ring and the other parts of the assembly,
and the process is no longer sealed.
If this takes place while the process is still under pressure, the pressure
evacuation holes feature (see chap. 7.3.2), automatically comes into use.
Steel mantle
Sensor tip
O-ring
Tip of a direct welding holder
with loose probe: the o-ring is
not under pressure.
Tip of a direct welding holder
with tightened probe: the o-ring,
under pressure, creates a seal
with no crevices.
Fig. 4: Tip of a direct welding holder with loose or tightened probe
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Maintenance and troubleshooting
Type 8200
7.3.2. The pressure evacuation holes
feature
The direct welding holder is equipped with a safety mechanism, to
prevent danger to service personnel.
If the probe is unscrewed while there is still pressure in the process,
the o-ring between the probe and the steel frame of the holder loses
its seal. In this case, process medium enters the holder and exits
through the pressure evacuation holes before the probe is loosened
entirely (thereby informing the personnel that there is still pressure in
the process).
In this case, tighten again the probe until the process is no longer
under pressure. The probe can be then safely removed.
8. MAINTENANCE AND
TROUBLESHOOTING
8.1. Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut-off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the holder.
• Stop the circulation of fluid and drain the pipe before loosening
the process connections.
• Keep all easily flammable fluid or material away from the holder.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
Warning
Risk of injury due to nonconforming maintenance.
• Maintenance must only be carried out by qualified and skilled
staff with the appropriate tools.
• Ensure that the restart of the installation is controlled after any
interventions.
English

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Maintenance and troubleshooting
Type 8200
8.2. Maintenance
Warning
After repairs or maintenance.
• Ensure that the seal is tight.
• Ensure that all parts are in working order.
note
Special attention must be given in the maintenance plan to the
o-rings. The o-rings used in direct welding holder are consumable
parts, and their life expectancy depends on the conditions in
which they operate. If the temperature frequently exceeds 100°C,
the o-rings must be replaced each time the probe is unscrewed,
because they are easily deformed under conditions of high tem-
perature. If replacement of o-rings according to the plan is not
followed, leakage can occur.
→Check and replace o-rings as required; always replace at least
once a year.
→Check that the probe is tightly screwed into the holder. (Weekly
check recommended.)
→Perform CIP cleaning as required by the type of process.
→Clean the holder by means of the holes, if contamination with
medium.
→Thoroughly clean the interior of the holder and the seal pusher if
the probe breaks.
8.3. Cleaning
note
The holder may be damaged by the cleaning product.
• Clean the holder with a cloth dampened with water or a deter-
gent compatible with the materials the cleaning is made of.
• Never use scouring agent containing hard particles.
8.3.1. Cleaning in place (CIP)
If the installation into which the probe is built is being cleaned, the
parts of the holder and the probe that are normally in contact with
the medium (now in contact with the cleaning liquid) can be cleaned
in place, together with the rest of the installation.
8.3.2. Cleaning the interior of the direct
welding holder
If the space between probe and steel frame in the interior of the
holder becomes contaminated, it can be cleaned easily by fitting
cleaning adapters (not supplied by Bürkert) to the (non-threaded)
holes in the wall of the steel frame, and injecting a suitable cleaning
fluid. Alternatively, you can steam-sterilize.
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Maintenance and troubleshooting
Type 8200
Cleaning adapter,
for example inlet
Cleaning adapter,
for example outlet
Fig. 5: Cleaning of the holder with cleaning adapters
3
Ø 5
Ø 4
Fig. 6: Dimensions [mm] of a hole for cleaning adapters
8.3.3. Care of o-rings
• Check the o-rings from time to time.
• When mounting a new o-ring, take care not to damage
the o-ring nut and the o-ring. Otherwise the tightness can
no longer be guaranteed.
O-ring (inside the sleeve)
Sleeve
To replace the front o-ring:
→Forcefully pull the sleeve from the seal pusher
→Replace the o-ring
In higher temperature cycles (100 to 140°C) replace the
o-ring each time the probe is unscrewed. This is because
the compression set of EPDM must be considered (DIN
ISO 815, the deviation of the original o-ring form over time,
due to high temperature and pressure).
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Spare parts and accessories
Type 8200
9. SPARE PARTS AND
ACCESSORIES
attention
Risk of injury and/or damage caused by the use of unsuitable
parts.
Incorrect accessories and unsuitable spare parts may cause
injuries and damage the holder and the surrounding area.
• Use only original accessories and original spare parts from
Bürkert.
• By default, the direct welding holder is delivered with EPDM
o-rings.
• The adapter with order code 563477 is useful for mounting 120
mm oxygen or conductivity probes. The adapter is screwed onto
the holder and the probe into the adapter. When in place, the end
of the probe is almost flush with the top of the holder.
Sensor head Adapter Direct welding holder
End of the probe and of the direct
welding holder almost flush
Fig. 7: Direct welding holder with adapter
10. PACKAGING AND
TRANSPORT
note
Damage due to transport
Transport may damage an insufficiently protected part.
• Transport the holder in shock-resistant packaging and away
from humidity and dirt.
• Do not expose the holder to temperatures that may exceed the
admissible storage temperature range.
11. STORAGE
note
Poor storage can damage the holder.
• Protect the direct welding holder from cold, wet, direct heat
sources (sun, heaters), soiling, and mechanical disturbance.
• Storage temperature : -30 to 140°C.
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Disposal of the product
Type 8200
12. DISPOSAL OF THE PRODUCT
→Dispose of the holder and its packaging in an environmentally-
friendly way.
note
Damage to the environment caused by products contami-
nated by fluids.
• Keep to the existing provisions on the subject of waste disposal
and environmental protection.
Note
Comply with the national and/or local regulations which
concern the area of waste disposal.
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Typ 8200
1. DIE BEDIENUNGSANLEITUNG ...............................................................4
1.1. Darstellungsmittel ..............................................................................4
1.2. Begriffsdefinition "Halter" ...............................................................4
2. BESTIMMUNGSGEMÄSSE VERWENDUNG ......................................5
3. GRUNDLEGENDE SICHERHEITSHINWEISE ....................................5
4. ALLGEMEINE HINWEISE .............................................................................6
4.1. Internationale Kontaktadressen ..................................................6
4.2. Gewährleistung ....................................................................................6
4.3. Informationen im Internet ...............................................................6
5. BESCHREIBUNG .............................................................................................7
5.1. Vorgesehener Einsatzbereich ......................................................7
5.2. Verfügbare Ausführungen ..............................................................7
5.3. Allgemeine Beschreibung ..............................................................7
6. TECHNISCHE DATEN ...................................................................................8
6.1. Betriebsbedingungen .......................................................................8
6.2. Abmessungen .......................................................................................8
6.3. Werkstoffe ...............................................................................................9
7. INSTALLATION UND INBETRIEBNAHME ......................................................9
7.1. Sicherheitshinweise ..........................................................................9
7.2. Fluidischer Anschluss ................................................................... 10
7.3. Montage der Sonde ........................................................................11
7.3.1. Betriebsart ............................................................................11
7.3.2. Funktion zum Druckablass durch die Öffnungen ................11
8. WARTUNG UND REINIGUNG.................................................................12
8.1. Sicherheitshinweise .......................................................................12
8.2. Wartung ................................................................................................. 13
8.3. Reinigung .............................................................................................13
8.3.1. CIP-Reinigung .....................................................................13
8.3.2. Reinigung der Innenseite des zu verschweißen-
den Halters ...........................................................................13
8.3.3. Wartung der Dichtungen ...................................................14
9. ERSATZTEILE UND ZUBEHÖR .............................................................15
10. VERPACKUNG, TRANSPORT .............................................................. 15
11. LAGERUNG ...................................................................................................15
12. ENTSORGUNG DES HALTERS ........................................................... 16
deutsch

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Die Bedienungsanleitung
Typ 8200
1. DIE BEDIENUNGSANLEITUNG
Die Bedienungsanleitung beschreibt den gesamten Lebenszyklus des
Sondenhalters. Bewahren Sie diese Anleitung so auf, dass sie für
jeden Benutzer zugänglich ist und jedem neuen Eigentümer wieder
zur Verfügung steht.
Diese Bedienungsanleitung enthält wichtige Informationen
zur Sicherheit!
Das Nichtbeachten dieser Hinweise kann zu gefährlichen Situa-
tionen führen.
• Diese Bedienungsanleitung muss gelesen und verstanden
werden.
1.1. Darstellungsmittel
Gefahr!
Warnt vor einer unmittelbaren Gefahr!
• Bei Nichteinhaltung sind Tod oder schwere Verletzungen die
Folge.
WarnunG!
Warnt vor einer möglicherweise gefährlichen Situation!
• Bei Nichteinhaltung drohen schwere Verletzungen oder Tod.
VOrSIChT!
Warnt vor einer möglichen Gefährdung!
• Nichtbeachtung kann mittelschwere oder leichte Verletzungen
zur Folge haben.
hInWeIS!
Warnt vor Sachschäden!
• Bei Nichtbeachtung kann der Halter oder die Anlage beschädigt
werden.
bezeichnet wichtige Zusatzinformationen, Tipps und
Empfehlungen.
verweist auf Informationen in dieser Bedienungsanleitung
oder in anderen Dokumentationen.
→markiert einen Arbeitsschritt, den Sie ausführen müssen.
1.2. Begriffsdefinition "Halter"
Der in dieser Anleitung verwendete Begriff "Halter" steht immer für
den Sondenhalter für direkte Schweißung Typ 8200.
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Bestimmungsgemässe Verwendung
Typ 8200
2. BESTIMMUNGSGEMÄSSE
VERWENDUNG
Bei nicht bestimmungsgemäßem Einsatz der Halter Typ 8200
können Gefahren für Personen, Anlagen in der Umgebung
und die Umwelt entstehen.
• Der Schweißhalter Typ 8200 wird in eine Rohrleitung
geschweißt und dient zum Einfügen einer Analysensonde.
• Für den Einsatz sind die in den Vertragsdokumenten und der
Bedienungsanleitung spezifizierten zulässigen Daten, Betriebs-
und Einsatzbedingungen zu beachten.
• Zum sicheren und problemlosen Einsatz des Halters müssen
Transport, Lagerung und Installation ordnungsgemäß erfolgen,
außerdem müssen Betrieb und Wartung sorgfältig durchgeführt
werden.
• Achten Sie immer darauf, diesen Halter auf ordnungsgemäße
Weise zu verwenden.
→Beachten Sie bei der Ausfuhr des Halters gegebenenfalls beste-
hende Beschränkungen.
3. GRUNDLEGENDE
SICHERHEITSHINWEISE
Diese Sicherheitshinweise berücksichtigen keine:
• Zufälligkeiten und Ereignisse, die bei Montage, Betrieb und Wartung
der Halter auftreten können.
• Ortsbezogenen Sicherheitsbestimmungen, für deren Einhaltung,
auch in Bezug auf das Installations- und Wartungspersonal, der
Betreiber verantwortlich ist.
Gefahr durch hohen Druck in der Anlage!
Gefahr durch hohe Flüssigkeitstemperaturen!
Gefahr aufgrund der Art der Flüssigkeit!
Allgemeine Gefahrensituationen.
Zum Schutz vor Verletzungen ist zu beachten:
• Dass die Anlage nicht unbeabsichtigt betätigt werden kann
• Installations- und Instandhaltungsarbeiten dürfen nur von autorisier-
tem Fachpersonal mit geeignetem Werkzeug ausgeführt werden.
• Betreiben Sie den Halter nur in einwandfreiem Zustand und
unter Beachtung der Bedienungsanleitung.
• Ein defektes Teil sofort auswechseln.
• Bei der Einsatzplanung und dem Betrieb des Halters die allge-
meinen Regeln der Technik einhalten.
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6
Allgemeine Hinweise
Typ 8200
Allgemeine Gefahrensituationen.
Zum Schutz vor Verletzungen ist zu beachten:
• Den Halter nicht in einem explosionsgefährdeten Bereich verwenden.
• Keine Flüssigkeit verwenden, die sich nicht mit den Werkstoffen
verträgt, aus denen der Halter besteht.
• Diesen Halter nicht in einer Umgebung verwenden, die mit den
Materialien, aus denen es besteht, inkompatibel ist.
• Belasten Sie den Halter nicht mechanisch (z. B. durch Ablage von
Gegenständen oder als Trittstufe).
• Nehmen Sie keine äußerlichen Veränderungen an den Gehäusen
vor.
hInWeIS!
Der Halter kann durch das Medium beschädigt werden.
• Kontrollieren Sie systematisch die chemische Verträglichkeit der
Werkstoffe, aus denen der Halter besteht, und der Flüssigkei-
ten, die mit diesem in Berührung kommen können (zum Beispiel:
Alkohole, starke oder konzentrierte Säuren, Aldehyde, Basen, Ester,
aliphatische Verbindungen, Ketone, aromatische oder halogenierte
Kohlenwasserstoffe, Oxidations- und chlorhaltige Mittel).
• Aussetzen des Halters salzhaltigen Lösungen oder konzentrier-
ten Säuren kann den Halter korrodieren.
4. ALLGEMEINE HINWEISE
4.1. Internationale Kontaktadressen
Die internationale Kontaktadressen finden Sie auf den letzten Seiten
dieser Bedienungsanleitung.
Außerdem im Internet unter: www.burkert.com
4.2. Gewährleistung
Voraussetzung für die Gewährleistung ist der bestimmungsgemäße
Gebrauch des unter Beachtung der im vorliegenden Handbuch
spezifizierten Einsatzbedingungen.
4.3. Informationen im Internet
Bedienungsanleitungen und Datenblätter zum Typ 8200 finden Sie im
Internet unter: www.buerkert.de
deutsch