Burkert 8200 Series User manual

Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type 8200
Direct Welding
Sondenhalter für direkte Schweißung
Support à souder

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2013 Bürkert SAS
Operating Instructions 1304/0_EU-ML_00564992_Original_FR

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Type 8200
1. ABOUT THIS MANUAL .................................................................................4
1.1. Symbols used .......................................................................................4
1.2. Definition of the word "holder" ....................................................4
2. INTENDED USE ................................................................................................5
3. BASIC SAFETY INFORMATION ....................................................................5
4. GENERAL INFORMATION ...........................................................................6
4.1. International contacts .......................................................................6
4.2. Warranty conditions ...........................................................................6
4.3. Information on the Internet ............................................................6
5. DESCRIPTION ...................................................................................................7
5.1. Area of application .............................................................................7
5.2. Available version .................................................................................7
5.3. General description ...........................................................................7
6. TECHNICAL DATA ...........................................................................................8
6.1. Conditions of use ................................................................................8
6.2. Dimensions ............................................................................................8
6.3. Materials ..................................................................................................9
7. INSTALLATION, COMMISSIONING ..................................................................9
7.1. Safety instructions..............................................................................9
7.2. Installation onto the pipe ............................................................. 10
7.3. Inserting the probe ..........................................................................11
7.3.1. Operating mode ..................................................................11
7.3.2. The pressure evacuation holes feature .........................12
8. MAINTENANCE AND TROUBLESHOOTING ..................................12
8.1. Safety instructions...........................................................................12
8.2. Maintenance ........................................................................................13
8.3. Cleaning ................................................................................................13
8.3.1. Cleaning in place (CIP)......................................................13
8.3.2. Cleaning the interior of the direct welding holder .......13
8.3.3. Care of o-rings .....................................................................14
9. SPARE PARTS AND ACCESSORIES .................................................15
10. PACKAGING AND TRANSPORT.........................................................15
11. STORAGE .......................................................................................................15
12. DISPOSAL OF THE PRODUCT ........................................................... 16
Contents
English

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About this manual
Type 8200
1. ABOUT THIS MANUAL
This manual describes the entire life cycle of the direct welding holder.
Please keep this manual in a safe place, accessible to all users and
any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous
situations.
• This manual must be read and understood.
1.1. Symbols used
danger
Warns against an imminent danger.
• Failure to observe this warning can result in death or in serious
injury.
Warning
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious injury or
even death.
attention
Warns against a possible risk.
• Failure to observe this warning can result in substantial or minor
injuries.
note
Warns against material damage.
• Failure to observe this warning may result in damage to the
fitting or system.
Indicates additional information, advice or important
recommendations.
Refers to information contained in this manual or in other
documents.
→Indicates a procedure to be carried out.
1.2. Definition of the word "holder"
The word "holder" used within this manual refers to the direct
welding holder type 8200.
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Intended use
Type 8200
2. INTENDED USE
Use of the direct welding holder that does not comply with
the instructions could present risks to people, nearby installa-
tions and the environment.
• The 8200 direct welding holder is a holder welded onto a pipe
and into which an analytical probe is inserted.
• Use the holder in compliance with the specifications and
conditions of commissioning and use given in the contractual
documents, in these operating instructions and in the operating
instuctions for the device which is inserted into it.
• Safe and trouble-free operation of the holder depends on its
proper transport, storage and installation, as well as careful
operation and maintenance.
• Only use the holder as intended.
→Observe any existing restraints when the holder is exported.
3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during installation,
use and maintenance of the holders.
• the local safety regulations for which the operating company is res-
ponsible including the staff in charge of installation and maintenance.
Danger due to high pressure in the installation.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations
To avoid injury take care:
• Prevent any unintentional power supply switch-on.
• To ensure that installation and maintenance work are
carried out by qualified, authorised personnel in possession of
the appropriate tools.
• Use the holder only if in perfect working order and in com-
pliance with the instructions provided in the instruction manual.
• To replace defective parts immediately.
• Observe the general technical rules when installing and using
the holder.
• Not to fix, assemble or maintain the holder in explosive
atmospheres.
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General information
Type 8200
Various dangerous situations
To avoid injury take care:
• not to use fluid that is incompatible with the materials from
which the holder is made.
• not to use the holder in an environment incompatible with the
materials from which it is made.
• not to subject the holder to mechanical loads (by placing
objects on top of it or by using it as a step, for example).
• not to paint the internal or external threaded parts.
note
The holder may be damaged by the fluid in contact with.
• Systematically check the chemical compatibility of the compo-
nent materials of the holder and the fluids likely to come into
contact with it (for example: alcohols, strong or concentrated
acids, aldehydes, alkaline compounds, esters, aliphatic com-
pounds, ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
• Conctact with salt solutions and concentrated acids can result
in corrosion.
4. GENERAL INFORMATION
4.1. International contacts
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the
internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use
of the 8200 in observance of the operating conditions specified in
these operating instructions.
4.3. Information on the Internet
You can find these operating instructions and technical data sheets
regarding the type 8200 at: www.burkert.com
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Description
Type 8200
5. DESCRIPTION
5.1. Area of application
The 8200 direct welding holder is a holder welded onto a pipe and
into which an analytical probe is inserted. It is developed especially for
applications in biotechnology and pharmaceuticals with great demands
for cleanliness.
5.2. Available version
The direct welding holder exists in a single version with order code:
561728.
The certificate 3.1 is supplied with all the holders.
5.3. General description
O-ring
Holes
O-ring sleeve
(contains o-ring)
PG 13.5 thread
Pressure evacuation
holes (also accepts
cleaning adapter)
Seal Pusher
Steel frame
Fig. 1: Description of the holder
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Technical data
Type 8200
6. TECHNICAL DATA
6.1. Conditions of use
Fluid temperature -30 to 140°C max.
Temperature limits may depend on the
inserted probe. Refer to the relevant
operating instructions. If the temperature
ranges given for the holder and the
inserted probe are different, use the most
restrictive range.
Pressure class 16 bar max.
Pressure limits may depend on the
inserted probe. Refer to the relevant ope-
rating instructions. If the pressure ranges
given for the holder and the inserted
probe are different, use the most res-
trictive range.
6.2. Dimensions
Ø 12,2
Ø12,2
Ø 28
Ø 13
Pg 13.5
107
Fig. 2: Dimensions [mm] of the direct welding holder
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Installation, commissioning
Type 8200
6.3. Materials
Part Material
Steel frame Stainless steel
O-ring EPDM
Seal pusher Stainless Steel
7. INSTALLATION, COMMISSIONING
7.1. Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut-off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the holder.
• Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and
safety relating to the use of hazardous products.
Warning
Risk of injury due to nonconforming installation.
• Fluidic installation can only be carried out by qualified and
authorised personnel with the appropriate tools.
• Observe the installation instructions for the measuring device
inserted into the fitting or the adapter.
Risk of injury due to an uncontrolled restart.
• Ensure that the restart of the installation is controlled after any
interventions on it.
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Installation, commissioning
Type 8200
Warning
Danger due to nonconforming commissioning.
Nonconforming commissioning may lead to injuries and damage
the holder and its surroundings.
• Before commissioning, make sure that the staff in charge have
read and fully understood the contents of the manual.
• In particular, observe the safety recommendations and intended
use.
• The installation must only be commissioned by suitably trained
staff.
Warning
Gases or liquids can leak out indetected through the seals or
the screws.
• Check regularly the holder for leaks.
Warning
Before initial operation of the holder, or after a long out-of
use period:
• Ensure that the seal is tight.
• Ensure that all parts are in working order.
7.2. Installation onto the pipe
Warning
Risk of injury if the recommendations on installation of the
measuring device inserted into the holder are not observed
(see the relevant operating instructions).
• Take account of the recommendations on installation of the
inserted probe.
0 to ~ 55 mm
Wall
73 mm Welding
→Weld the steel frame into a circular cut-out of appropriate size
(28 mm diameter).
The holder can be welded at a depth of 0 to 55 mm.
Fig. 3: Dimensions [mm] for the installation of the holder onto the
pipe
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