Burley Pre-2004 d'Lite User manual

Pre-2004 d’Lite, Lite
& Pre-2005 Encore
Handlebar & Stroller Wheel Supplement
To be used in conjunction with 2003 or previous model
year Burley trailer Owner’s Instruction & Safety Manual.
Table of Contents Page
I. Introduction 2
II. Preparation for Installation 3
III. Handlebar Installation 3
IV. Using the Handle 6
V. Mount Wheel Assembly 7
VI. Using the Walk ‘n Roller Wheel 9
VII. Installing the Brake 9
VIII. Safety Guidelines 11
IX. Maintenance 12
Warranty 12

2
Burley Walk ‘n Roller Manual; models 2003 and earlier
I. Introduction
Congratulations!With theWalk’n Roller option you are able to stroll or jog with your
kids – using your Burley d’Lite,Burley Lite,or Burley Encore trailer!.You can enjoy
years of maintenance-free cycling and strolling together,all in one neat package.
Every effort has been made to ensure that your purchase is of top quality and
proven design,ready to provide you with many years and thousands of miles of
happy,safe trailering.
TheWalk n’Roller has been designed to empower you to bicycle and stroll,all in the
same trip.You can bike with your Burley as a trailer to a store or a scenic park,lock
your bike and quickly convert the trailer to a stroller,without tools.The conversion
from trailer to stroller,and stroller to trailer,is done without removing anyWalk n’
Roller components.
Before using your converted Burley trailer,carefully read sections III toVIII of this
supplement for essential information regarding daily use,safety guidelines,and
maintenance.If you have any questions ,we encourage you to contact your Burley
dealer.
When loaning or selling your trailer,supply the new user with both this
Supplement and the original Owner’s Instruction & Safety Manual for your trailer.
They must familiarize themselves with all sections,especially with Safety Guidelines
and Safety Checklists prior to use.
If you do not have a copy of the appropriate manual,contact Burley at
www.burley.com or call [phone]

3
Burley Walk ‘n Roller Manual; models 2003 and earlier
II. Preparation for Installation
TheWalk’n Roller requires the assembly and attachment of 3 components:
handlebar,parking brake,and stroller wheel.These are covered in sections III,V,and
VII.Each section has its associated part list so that you may confirm that you have
received all the parts needed. If any parts are missing contact Burley,do not proceed
with installation.
Tools Required:
7/16 inch wrench No. 2 Phillips screwdriver
Torque wrench No. 3 Phillips screwdriver
Extension Some adhesive tape
7/16 inch socket
Note: The No 2 Phillips screwdriver has a shaft diameter of ¼ inch or less
and is most useful here for making bolts holes through fabric. The No. 3
driver has a larger shaft (almost 1/3 inch) and is the better fit for tightening
the bolts of this assembly.
ThelocationsoftheWalkn’Roller
components are seen on the left.
#1 is the handle assembly,#2 is
the wheel assembly,and #3 is
the brake.
The directions around the trailer
are in reference to the normal
direction of motion,front being
forward.
III. Handlebar Installation
Parts included for the Handlebar Assembly:
(1) Padded handle with safety tether (1) Handle Receiver –Right side
(1) Roll Bar plastic replacement hinge (1) Handle Receiver – Left side
(1) Roll Bar plastic replacement catch (4) ¼” by 1-1/8” Phillips head bolts
(4) ¼” locking nuts (2) ¼ inch standard nuts
(1) ¼ “ jam locking nut (hinge)
Note: Standard nuts are larger width, across the hex and do not possess
a nylon locking ring. The locking nuts have a nylon ring built in. A jam nut
is thinner, requiring less height on the bolt. In assembly, when replacing
similar parts, use the new nuts provided.
1
2
3
Left
Right
Front
Back

4
Burley Walk ‘n Roller Manual; models 2003 and earlier
NOTE: if you have a 2004 Encore,this step is not necessary.
Locate the replacement parts for the roll bar catch and hinge,and their counterparts
on the trailer (see the figure,top of next page).The“catch”is located on the trailer’s
right,the“hinge”is on the left.
First remove the old hinge from the left side of the trailer by removing the hex head
bolt that attaches the roll bar. Then remove the Phillips head screw that holds the
hinge to the frame.Save both the hex head and Phillips bolts for installing the new
hinge.
Fasten the new hinge onto the
trailer’s left side using the #3
driver,the existing Phillips head
bolt and the new standard nut
provided.The nut will fit snugly
into the hex shape recess in
the center of the part.Tighten
securely.

5
Burley Walk ‘n Roller Manual; models 2003 and earlier
Replace the roll bar into the
new hinge.Use the pre-existing
1.5 inch hex bolt from the old
hinge and the new jam locking
nut provided.Tighten until
the end of the bolt is flush or
slightly protrudes beyond the
nut.
On the right side,remove the old
catch from the frame saving the
Phillips head bolt.Install the new
catch using the existing Phillips
head bolt and new standard nut
provided.Tighten securely.
Locate the pair of handle receiver
mounting holes on the bottom of
both the hinge and catch (See 1 and
2 on diagram to the left).
Carefully punch or cut a hole
through the trailer fabric,small
enough to allow a bolt to pass
through to the mounting holes.
(This can be done with the No.2 Phillips driver.) The fabric is rip resistant to prevent
the hole from growing
1
2
Check that the new roll bar catch and hinge parts and the
roll bar is properly installed. Check the attachment points for
loose elements. Failure to do so could result in serious injury.