Cal-Royal ALC Series Instruction Manual

INSTRUCTIONS FOR INSTALLING
ALe SERIES LEVER HANDLE SETS
OUTSIDE
LEVER
I*THRUBOLTS ARE PROVIDED AND RECOMMENDED FOR USE ON HIGH FREQUENCY DOORS,I
THRUBOLTS
Al C SERifS ARE PACKED lJNASSEMBI ED INSIDE
BoX I Of{ CONVENIENCl':: & QUICK INS IAl_LA! ION.
MOUNTING INSIDE LOCK BODY
Must use M6x12 If thru SCREW MOUNTING
INSIDE
MOUNTING SPRING CAGE
SCREW
bolt not installed, _______ .
INSIDE
LEVER
---. M6X12
INSIDE
ROSE
SUPPORT
SCREWS
PLATE
REMOVE WHITE PAPER
SPACER BEFORE INSTALLING
INSIDE LEVER
,.
DOOR PREPARATION.
(Figure 1,)
HIGH EDGE OF
BEVEL DOOR
TEMPLATE
HEIGHT LINE 5/3'"
SUGGESTED 38" NOTCH
FROM FLOOR CROSS BORE
(CENTER LINE HOLE 2~' DlA
OF LATCHBOLT)
'CROSSBORE
HOlE21,' DIA
!
BACKET
1,Check loCk lor proper backset and body outside stud bolt
type before drilling.
2.Place paper template (supplied) on door and mark lor holes.
Drill the corss,bore hole, and then the latch hole.
NOTE
Put in notches on 21/8" corss-bor. hole for steel
door(Reler to lig.2.)
,
1" (FOR 2-318'S.5.)
LATCH HOLE CENTER
DOOR THICKNESS
71S'OIAFOR 2-3/S'B.S.
71S'OR l' FOR 2·3/4' B.S.
71a"OIA. HOLE
/SCREW
N1ilI-- ..... - LATCH
BOLT
..... BEVEL
(Figure 2.)
3.Mortise latch unit front 5/32"into door
edge to dimensions shown in flg.2.
4.1nsert latch unit with sleeve if hole
is l' dia, or without sleeve into 7/8" dia.
Make certain that latch bolt bevel laces
direction 01 closing door.
5.Drlll two 1/8" dia. holes and secure
latch unit with combi'screws supplied.
ASA
"
STRIKE----tt-
DISASSEMBLE A LOCK
INSIDE
~~~~G A}
INSIDE ~ 1
~~~ ..• ~,~~""'"
INSIDE A- PLATE
LEVER
1. Disassemble inside lever.
2. Disassemble inside rose assembly and
inside mounting plate.
OUTSIDE
MOUNTING
PLATE
A
OUTSIDE
TRIM .'
\
CYLINDER
'·ASSEMBLY
KEY
TOOLS REQUIRED
PUSH PIN (PROVIDED)
NO.2
PHILLIPS SCREWDRIVER
1I8-INCH DRILL BIT
3/B-INCH DRILL
BIT
DOOR HANDING
INSIDE
lEFT HAND ~~~RrGHTHAND
INSIDE
lEFT HAND ____ .. ___ RIGHT HAND
REVERSE -~ ~ REVERSE
BEVEL OUTSIDE BEVEL
DOOR HANDS DETERMINED FROM OUTSIDE·
"'"
FIT FOR 1-3/8" DOOR THICKNESS
Outsh;l.e
·m~r.nt,"g
B
I CENTER LINE
OUTSIDE
TRIM
Catch hole can
not be covered
by rose.
. .'\,.,
Fohhlckness which Is 1-3/8': follow the steps AorBfor adJusting:
A 1. Screw off 4 small screws.'
2. Turn outside mounting plate to adjust center line 01 lock body to match
"the centerline of the door. .
3'. Screw 4 small screws back to outside mounting plate for next install I all(ln.1
8 1. Refer to 6A, move outside lever, depress catch, keep turning I
rose to make it fit for 1-3/8" door.
2.Reler to 68 and 6C, put back outside lever.
CA45
·,
,
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
ct
I
-I,
I
I
I
I
I
I
1\
I '
I
I
I
I
I
I
I
I
&
,
1--- 1 '/a" DR -..;!
1--- 13 /,' DR ---0-1
.' 13A3a
HOIH
0::
o
Uo<!)
Wz
~3
D..j5
:&U)
Wz
1--
3H3H HOV.L30
13A3S
HElIH
•

INSTALL LOCK ONTO DOOR
,--------- THRUBOl TS ARE RECOMMENDED
FOR USE ON HIGH SECURITY DOORS.
LOCK CHASSIS
LATCH PRONGS
4A: Place lock body into position. Make sure that latch prongs
engage chassis housing, and slide engages latch tail.
SUPPORT
~_ /SCREWS
~ are
~ recommended
~ touseforh!gh
~ security.
4D: Slide inside lever onto spindle and check to see
if the rotation is smooth. Adjust the radial clearance
between inside spring cage and inside lever if necessary.
Then secure two mounting screws, and install four
support screws now for high security.
LATCH
TAIL
SliDE
INSIDE
MOUNTING
PLATe
48: Insi~1I inside mounting plate.
SUPPORT
SCREWS
are
recommended
to use for high
security.
4E: Insert push pin jnto hole to depress
catch and remove irlside lever.
.,
MOUNTING
SCREW
4C: Install inside spring cage with mouriting
screws, but do not tighten the,se two screws.
INSIDE
SPRING
Align dimples on
rose with slots on
spring cage,
Push in rose and
turn clockwise.
,
, IMPORTANT
If the door is thicker
than2",thecatch
will be covered by
Inside rose, do not
install inside lever
and lock ..
INSIDE
ROSE
. CATCH
INSIDE
SPINDLE
CAGE
4F: Install inside rose, make sure inside
rose and inside spring cage are secure. i,
4G: Slide inside lever onto spindle. Push lever
completely onto spindle untU it locks intoplace.
'.
(Pull on lever to make sure that catch is (ully engaged).
INSTALL STRIKE
INSTRUCTIONS FOR CYLINDER REPLACEMENT
ASA
PUSH PIN •
~
HOL& '
6A: Turn key 15
0
clockwise, insert
push pin into hole In outside leverto~
depress catch. Remove the outside lever.
68: Install cylinder and lever.
CMl
,
®J
CD
6C: Turn the key approximately 80
0
clockwise
and push the lever all the way onto the spindle
and then turn the key back to normal position.
Turn back
key to normal
position.
Right
koyway
tlrOCtiOn
tter
s~embling.
•