Cal-Royal CRCODE-202 Owner's manual

CRCODE-202
Mechanical Lock
Instruction and Programming Manual
Before Installing:
1. Please read the instructions carefully to prevent missing important steps.
*Note: Improper installations may result in damage to the lock which will
void the factory warranty.
2. Please keep this Instruction Manual for future reference.
3. Contact dealer if particular installation is needed.
6605 Flotilla St.,
Commerce, CA90040
Tel [phone] Fax [phone]
www.cal-royal.com

TABLE OF CONTENTS
Introduction
Parts
Checklist before installation
Door Handing
Installation Procedure
Mark and Drill Door
Change Door Handing
Cut spindle according to door thickness
Alignment post location
CRCODE-202 Exploded View
Latch and Spindle Installation
Adapter Instructions
Outside Lock Installation
Inside Lock Installation
Install Strike Plate
Check and Adjust
To Change Access Code
Access Code Recovery
1
2
3
3
3
4
5
6
6
7
7
7
8
9
9
9
10
11
Page
Introduction
1. This is a mechanical lock. It does not need a power supply.
2. There are 12 buttons that can be coded: 1 to 0, X and Z. The Y button is only used for setting
the new code. The C button is to clear the buttons if the wrong code is entered.
3. The numbers in the code can be interchanged and does not need to be typed in order.
Password combinations can be from 1-12 digits but 4 to 6 digit codes is suggested for security
purposes.
4.The lock is suitable for door thickness 1 3/8” to 2 1/4”. Choose the appropriate length of
screws according to the door thickness. If the door thickness is out of range, please contact
dealer to get special parts.
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The C button is used as
a clear button when the
wrong code is entered. It
can not be coded.
12 buttons can be coded:
1-0, X and Z
The Y button is only used
to set new codes, it can
not be coded.
n
be
coded:
onl
y
used
s
,
it can
16605 Flotilla St., Commerce, CA 90040
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PARTS PCS REMARKS
1 Outside Lock 1
2 Inside Lock 1
32
3/4EDFNVHW¿UHODWFKEROW 1 70mm 2 3/4” backset
4 Spindle 1
5 Spindle Adapter 1
6 8-32 X 3/8” screws 4 backplate f ixing bolts
710-32 X 1 3/16” screws 4 IURQWSODWH¿[LQJEROWVIRUGRRUWKLFNQHVV
35mm - 44mm (1 3/8” - 1 3/4”)
10-32 X 1 21/32 screws 4 IURQWSODWH¿[LQJEROWVIRUGRRUWKLFNQHVV
51mm - 57mm (2” - 2 1/4”)
8 8-32 3/4screws 2 ODWFK¿[LQJVFUHZV
9 12-24 X 1” screws 2 VWULNHSODWH¿[LQJVFUHZV
10 ANSI strike 1
11 SC Keys 3 SCHLAGE “C” Keyway
12 Pin for lever latch 1 lever handle direction change tool
13 Alignment post for latchbolt 1
14 Easy code change key 1 code change tool
15 Factory Set Code 1 default code
16 Instruction Manual 1
17 Template / Installation Instructions 1
18 Fire Cup 1 RQO\SURYLGHGLQWKH8/¿UHUDWHGSURGXFWV
19 Mounting Plate 1
Standard 70mm (2 3/4”) backset latch. Contact the distributor when 60mm (2 3/8”) backset latch is required
Parts
CAL-ROYAL
1
2
3
4
5
X
Y
6
7
8
9
0
Z
C
x 4
x 4
26605 Flotilla St., Commerce, CA 90040
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Checklist before installation:
Door Handing
drill the
holes use the
right parts install adjust reset code
Installation Procedures
CHANGE THE LEVER HANDLEAND LATCH DIRECTION ACCORDINGLY
*THE EXAMPLE IN THIS MANUAL ISARIGHT HAND DOOR
Right Hand Left Hand
Right Hand Reverse Left Hand Reverse
1. Door Material Wood / Steel
2. Door Thickness 1 3/8 - 2 1/4
3. Mounting Plate
4. Door Handing Right Hand / Left Hand
5. Complete Accessories
36605 Flotilla St., Commerce, CA 90040
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Mark and Drill Door
1. Attach TEMPLATE onto door and verify
backset and latchbolt center, before
marking and drilling holes on the door.
2. Drill holes on the door.
*Drilling a hole from both sides is
recommended to avoid splintering wood doors.
2.1 Drill 2 1/8” diameter thru holes.
2.2 Cut notch horizontally.
2.3 Drill two two 3/8” holes on top, per TEMPLATE.
2.4 Drill two 3/8” thru holes, on top and bottom of
the bore hole vertically.
2.5 Drill 1” hole on the edge of the door. Chisel a
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with door edge. Mortise for latchbolt front
1 1/8” width x 2 1/4” height x 5/32” deep.
2.6 Drill Pilot hole for latchbolt screws 7/64”.
3. Prepare and install strike.
3.1 Close door and mark a horizontal line from the
center of the template to the frame of the door.
3.2 Cut a rabbet of 1/8” deep to allow strike to
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3.3 Align hole of the strike with vertical line.
Tighten strike plate using two screws provided.
Drill the latch hole
in the middle of the
door width 38” from WKHÀRRU
46605 Flotilla St., Commerce, CA 90040
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make sure this is
set horizontally
To Change Handing
OUTSIDE LOCK
(Lever shipped Right Handed)
1. Insert key and turn 90° clockwise.
2. Insert lever catch on the bottom of the lever.
3. Pull lever off.
4. Fit lever to the desired opposite left hand of the door.
5. Turn key 90° clockwise and push lever until it
clicks.
6. Make sure the outside lever is secure and
working smoothly.
7. Pull out key.
INSIDE LOCK
1. Insert lever catch on the bottom of the lever.
2. Pull lever off.
3. Switch lever to opposite direction.
4. Push lever until it clicks.
5. Make sure the inside lever is secure and working
smoothly.
56605 Flotilla St., Commerce, CA 90040
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Cut spindle according to door thickness
1. Spindle supplied with breakable
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requirements.
2. Break off one or two points from
the spindle, according to the door
thickness measurement.
Alignment post location
A
D
C
B
1. As tubular latchbolts only have one bolt hole, fasten the alignment post to the desired
position, on the back plate of the Outside Lock .
Post positions provided for:
A Left hand, 2 3/4” backset
B Left hand, 2 3/8” backset
C Right hand, 2 3/4” backset
D Right hand, 2 3/8” backset
66605 Flotilla St., Commerce, CA 90040
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Exploded View of CRCODE-202
Latch and Spindle Installation
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cup, skip this step)
2. Insert the latch into the side hole.
3. Fix the latch with two 8-32x34” wood screws.
4. Fit the spindle into the latch according to the handing
of the door (refer to “Adapter Instructions”)
5. Insert in the spindle.
1. Select door handing and choose position of the adapter.
*For Left Hand installation, the “L” should be in the
12 o’clock position.
*For Right Hand installation, the “R” should be in the
12 o’clock position.
Adapter Instructions
Left Hand Right Hand
76605 Flotilla St., Commerce, CA 90040
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right image.
Outside Lock Installation
1. Place Outside Lock on door.
2. Align hub onto the spindle and 4
screw posts through prep doors.
3. Align the mounting plate of the Inside
lock and fasten with 4 screws.
86605 Flotilla St., Commerce, CA 90040
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Inside Lock Installation
Install Strike Plate
Check & Adjust
1. Place Inside Lock onto the door.
3. Fasten with 4 screws.
2. Push lever onto the hub until it clicks.
1. Align strike plate with rabbet.
2. Fasten strike plate with 2 screws.
1. Enter factory set code and make sure that the latchbolt
retracts and the lever handle turns smoothly.
2. Check the operation of the inside lever handle.
3. Insert the key to check if the latchbolt retracts.
4. Close the door and make sure it closes without getting
stuck. (Remove the key before closing the door)
5. Enter the code or use the key to open the door.
6. If there is no binding of the latch or handles, the lock is
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reposition the strike plate slightly until the correct
position is found. Re-tighten the bolts.
96605 Flotilla St., Commerce, CA 90040
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10 6605 Flotilla St., Commerce, CA 90040
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To Change Access Code
1. Press current access code.
2. Turn lever 70° and hold.
3. Press the Y button.
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(Y button will stay pressed until code is changed)
5. Push the code change tool onto each button in
turn, pushing in the buttons approximately 2mm
turn counter-clockwise 180°. All buttons should
now be in non-code position.
6. Test that all the buttons are in non-code by
turning the lever handle which should retract
the latch. If the latch can not be retracted,
press “C” button and repeat step 3.
6.1 Otherwise, turn lever 70° and hold. Press the
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the “Y” button. (“Y” button will stay pressed
until code is changed)
7. To select button as a code button, push code
tool over button. Press button in with tool
approximately 2mm and turn clockwise 180°.
CAL-ROYAL
1
2
3
4
5
X
Y
6
7
8
9
0
Z
C

11 6605 Flotilla St., Commerce, CA 90040
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To Change Access Code
8. Press “C” and the new access code.
9. Turn the lever. The Y button will pop back up once the
code is changed.
*Before pressing the access code, make sure to press
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Access Code Recovery
1. Remove the Outside Lock
*The buttons included in the access code (coded buttons)
will show dots above the number/letter.
*The buttons not included in the access code (non-coded)
buttons will be blank.
CODED
CAL-ROYAL
6
7
8
9
0
Z
C
1
2
3
4
5
X
Y

12 6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com

6605 FLOTILLA ST., COMMERCE, CA 90040
TEL. [phone] FAX. [phone]
WEBSITE: www.cal-royal.com
EMAIL: [e-mail]