Cal-Royal M SERIES User manual

M SERIES
Heavy Duty Mortise Lock
INSTALLATION GUIDE
Inside Lever
1. Insert spindle into hub of lock case.
2. Place spring cage with arrows pointing in
direction of lever rotation and mounting
plate (spring-mount assembly) onto lock
case and fasten into screws.
3. Cap inside rose over spring-mount assembly.
4. Insert inside spring into lever hole and
tighten inside lever bushing with spanner
wrench.
5. Insert turn piece assembly and fasten with
screws.
Front Plate
1. Install outside front plate onto
lockcase front and then fasten
with screws.

M SERIES
Heavy Duty Mortise Lock
Door Preparation
1. Align door preparation template on
edge of door with applicable lines.
Check door preparation chart and
mark only holes for lock function
being installed.
2. Mortise door edge according to
measurements of installation
template and drill proper holes for
trims.
Strike preparation
1. Align strike template on jamb
according to measurements of strike
installation template.
Bore 1”diameter holes into door
edge, 1 1/8”deep. Recess 5/32” for t
of strike and box.
2. Mortise jamb according to measurement
of installation template. Then t strik
and dust box into frame and secure into
place with screws.
Outside lever
1. Place spring cage onto outside lever
assembly with arrows pointing in
direction of lever rotation. Insert
spindle into hub of lock case.
2. Position outside lever assembly into
post holes of lock case.
Lockcase Installation
1. Insert lockcase into
mortise cut-out & fasten
screws to door.
Installation
Template
C
L
C
L
C
L
of Front
Plate
of Lever
of Cylinder
Installation
Template
C
L
of Front
Plate
C
L
of Front
Plate
Vertical Line
of Lever
1-1/8”
Depth
3 -3/4”
Height

DOOR PREPARATION CHART
OUTSIDE
SERIES
NM8010
NM8050
NM8453
NM8070
NM8456
NM8080
NM8485
NM8466
NM8040
NM8473
NM8060
NM8170
M8465
M8462
M8460
M8464
M8463
ABCABC
LOCK
FUNCTION
LEVER HOLE
CYLINDER
HOLE
THUMBTURN
HOLE LEVER HOLE
CYLINDER
HOLE
THUMBTURN
HOLE
INSIDE
M SERIES
Heavy Duty Mortise Lock
LOCK
CASE
MORTISE
C
L
C
Lof Lock
C
Lof Lever
of Lock
1-1/4” DIA
1-1/4” DIA
3/4” DIA
3/8” DIA
3/8” DIA
1” DIA1” DIA
3/4” DIA
CYLINDER HOLE
LEVER HOLELEVER HOLE
THRU HOLETHRU HOLE
CYLINDER HOLE
THUMBTURN
HOLE
THUMBTURN
HOLE
AA
B
C
B
C
C
L
C
Lof Lever

5/16”
1”
1-1/8”
DEEP
HEIGHT
1-5/8”
4-7/8”
1-1/4”
STRIKE
LOCK
3/8”
DOOR FRAME
VIEW
C
L
C
L
M SERIES
Heavy Duty Mortise Lock
STRIKE TEMPLATE