Cal-Royal CRCODE-204 Owner's manual

CRCODE-204/205
Mechanical Lock
Instruction and Programming Manual
Before Installing:
1. Please read the instructions carefully to prevent missing important steps.
*Note: Improper installations may result in damage to the lock which will
void the factory warranty.
2. Please keep this Instruction Manual for future reference.
3. Contact dealer if particular installation is needed.
6605 Flotilla St.,
Commerce, CA90040
Tel [phone] Fax [phone]
www.cal-royal.com

IMPORTANT NOTICE:
1. If entered code does not work, push the “C”
button followed by the code. Otherwise, it is not
necessary to push the “C” button before
entering the code.
2. The digits after the “C” button can be entered
in any order to confuse tailgaters watching
over your shoulders.

6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com
TABLE OF CONTENTS
Introduction
Parts
Mark and Drill Door
Change Door Handing
CRCODE-204 Exploded View
CRCODE-205 Exploded View
Mounting Post Location
Mounting Post Installation
Lock Installation
Change Access Code
Access Code Recovery
1
2
3
3
4
4
5
5
6
7-8
8
Page
Introduction
1. This is a mechanical lock. It does not need a power supply.
2. There are 12 buttons that can be coded: 1 to 0, X and Z. The Y button is only used for setting
the new code. The C button is to clear the buttons if the wrong code is entered.
3. The numbers in the code can be interchanged and does not need to be typed in order.
Password combinations can be from 1-12 digits but 4 to 6 digit codes is suggested for security
purposes.
4.The lock is suitable for door thickness 1-3/4” to 2”. Choose the appropriate length of
screws according to the door thickness. If the door thickness is out of range, please contact
dealer to get special parts.
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The C button is used as
a clear button when the
wrong code is entered. It
can not be coded.
12 buttons can be coded:
1-0, X and Z
The Y button is only used
to set new codes, it can
not be coded.
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1

6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com
PARTS PCS REMARKS
1 Outside Lock 1
2 Cup washer 1
3 Mounting post 1
4 Fixing Bolts 2
5 M4x14 Screws 2
6 10-24x1-3/16 Screws 5
7 Female Thrubolt 2
8 Spindle L 1 Left Hand
9 Spindle R 1 Right Hand
10 Mounting Plate 1
11 Instruction & Programming Manual 1
12 Installation Template 1
13 Factory set code 1 default code
14 Pin for lever latch 1 lever handle direction change tool
15 SC Keys 2 SCHLAGE “C” Keyway
16 Easy code change key 1 code change tool
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Parts
2

6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com
To Change HandingTo C
h
ange Han
d
ing
1. Attach TEMPLATE onto door and verify backset
and latchbolt center before marking and drilling
the holes on the door.
2. Drill holes on the door according
to the model you have.
OUTSIDE LOCK
(Lever shipped Right Handed)
1. Insert key and turn 90° clockwise.
2. Insert lever catch on the bottom
of the lever.
3. Pull lever off.
Mark and Drill Door
4. Fit lever to the desired opposite
left hand of the door.
5. Turn key 90° clockwise and push
lever until it clicks.
6. Make sure the outside lever is
secure and working smoothly.
7. Pull out key.
4
make sure this is
set horizontally
5
6
3

6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com
*EXIT DEVICE SOLD SEPARATELY
*EXIT DEVICE SOLD SEPARATELY
Exploded View of CRCODE-204
Exploded View of CRCODE-205
4

6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com
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and screws are well secured.
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mounting plate
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according to the model you have.
Mounting Post Location
1. Install mounting post to outside lock
through mounting plate.
2. Fix mounting plate with 2 of M4x14 screws
to outside lock.
Mounting Post Installation
5

6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com
Left hand Right hand
6
Lock Installation
1. Place outside lock on door and
align with drilled holes.
2. Fit the spindle into the exit
device spindle guide.
2.1 Position according to the
handing of the door. (refer
to the bottom left of the
illustration)
3. Place inside lock on door and
aligh with drilled holes.
4. Fix the locks using 5 of the
10-24 x 1-3/16 screws.
5. Check that the whole lock is
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right image. Enter code to check
if it is correct.
6. Fix inside cover with 4 screws.

6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com
7
To Change Access Code
1. Press current access code.
2. Turn lever 70° and hold.
3. Press the Y button.
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(Y button will stay pressed until code is changed)
5. Push the code change tool onto each button in
turn, pushing in the buttons approximately 2mm
turn counter-clockwise 180°. All buttons should
now be in non-code position or Passage Mode.
6.1 Test that all the buttons are in non-code
pressing the “C” button and turning the lever
handle which should retract the latch and pop
the “Y” button up.
If the latch can not be retracted, repeat step 5.
6.2 Otherwise, turn lever 70° and hold. Press the
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the “Y” button. (“Y” button will stay pressed
until code is changed)
7. To select button as a code button, push code
tool over button. Press button in with tool
approximately 2mm and turn clockwise 180°.
CAL-ROYAL
1
2
3
4
5
X
Y
6
7
8
9
0
Z
C

6605 Flotilla St., Commerce, CA 90040
Tel [phone] Fax [phone]
www.cal-royal.com
8
To Change Access Code
8. Press “C” and the new access code.
9. Turn the lever. The Y button will pop back up once the
code is changed.
*Before pressing the access code, make sure to press
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Access Code Recovery
1. Remove the Outside Lock
*The buttons included in the access code (coded buttons)
will show dots above the number/letter.
*The buttons not included in the access code (non-coded)
buttons will be blank.
CODED
CAL-ROYAL
6
7
8
9
0
Z
C
1
2
3
4
5
X
Y