CAME BXV04AGE User manual

Sliding-gate operators
BXV04AGE BXV06AGE BXV10AGE
INSTALLATION MANUAL
FA01795-EN
EN English

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Page 3- Manual FA01795-EN - 03/2022 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
GENERAL PRECAUTIONS
Important safety instructions.
Please follow all of these instructions. Improper installation may cause serious bodily harm.
Before continuing, please also read the general precautions for users.
Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for
any damage caused by improper, unreasonable or erroneous use. • This product is defined by the Machinery Directive
(2006/42/EC) as partly completed machinery. • Partly completed machinery means an assembly which is almost
machinery but which cannot in itself perform a specific application. • Partly completed machinery is only intended to
be incorporated into or assembled with other machinery or other partly completed machinery or equipment thereby
forming machinery to which the Machinery Directive (2006/42/EC) applies. • The final installation must comply with
the Machinery Directive (2006/42/EC) and the European reference standards in force. • The manufacturer declines any
liability for using non-original products, which would also void the warranty. • All operations indicated in this manual must
be carried out exclusively by skilled and qualified personnel and in full compliance with the regulations in force. • The
device must be installed, wired, connected and tested according to good professional practice, in compliance with the
standards and laws in force. • Make sure the mains power supply is disconnected during all installation procedures. •
Check that the temperature ranges given are suitable for the installation site. • Do not install on slopes i.e. any surfaces
that are not perfectly level. • Do not install the operator on surfaces that could yield and bend. If necessary, add suitable
reinforcements to the anchoring points. • Make sure that no direct jets of water can wet the product at the installation
site (sprinklers, water cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-off device along the power
supply that is compliant with the installation rules. It should completely cut off the power supply according to category III
surcharge conditions. • Demarcate the entire site properly to prevent unauthorised personnel from entering, especially
minors. • In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling,
use proper hoisting equipment in safe conditions. • Use suitable protection to prevent any mechanical hazards due to
persons loitering within the operating range of the operator. • The electrical cables must pass through special pipes, ducts
and cable glands in order to guarantee adequate protection against mechanical damage. • The electrical cables must
not touch any parts that may overheat during use (such as the motor and transformer). • Before installation, check that
the guided part is in good mechanical condition, and that it opens and closes correctly. • The product cannot be used
to automate any guided part that includes a pedestrian gate, unless it can only be enabled when the pedestrian gate is
secured. • Make sure that nobody can become trapped between the guided and fixed parts, when the guided part is set
in motion. • Use additional protection to prevent your fingers from being crushed between the pinion and rack. • All fixed
controls must be clearly visible after installation, in a position that allows the guided part to be directly visible, but far away
from moving parts. In the case of a hold-to-run control, this must be installed at a minimum height of 1.5 m from the
ground and must not be accessible to the public. • Where operated with a hold-to-run control, install a STOP button to
disconnect the main power supply to the operator, to block movement of the guided part. • If not already present, apply
a permanent tag that describes how to use the manual release mechanism close to it. • Make sure that the operator
has been properly adjusted and that the safety and protection devices and the manual release are working properly. •
Before handing over to the final user, check that the system complies with the harmonised standards and the essential
requirements of the Machinery Directive (2006/42/EC). • Any residual risks must be indicated clearly with proper signage
affixed in visible areas, and explained to end users. • Put the machine’s ID plate in a visible place when the installation
is complete. • If the power supply cable is damaged, it must be immediately replaced by the manufacturer or by an
authorised technical assistance centre, or in any case, by qualified staff, to prevent any risk. • Keep this manual inside the
technical folder along with the manuals of all the other devices used for your automation system. • Make sure to hand over
to the end user all the operating manuals of the products that make up the final machinery. • The product, in its original
packaging supplied by the manufacturer, must only be transported in a closed environment (railway carriage, containers,
closed vehicles). • If the product malfunctions, stop using it and contact customer services at serviceinternational@came.
com or via the telephone number on the website.
The manufacture date is provided in the production batch printed on the product label. If necessary, contact us at
https://www.came.com/global/en/contact-us.
The general conditions of sale are given in the official CAME price lists.

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Main points of danger for people
No transiting while the barrier is moving.
Danger of crushing.
Risk of trapping hands.
Risk of trapping feet.
DISMANTLING AND DISPOSAL
CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to
ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our
operating and market strategies. Simply follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
Before dismantling and disposing of the product, please always check the local laws in force.
DISPOSE OF THE PRODUCT RESPONSIBLY.
DISPOSING OF THE PRODUCT
Our products are made of various materials. Most of these materials (aluminium, plastic, iron and electrical cables) are classified as solid urban waste. They can be
separated for recycling and disposed of at authorised waste treatment plants.
Other components (electronic boards, transmitter batteries, etc.) may contain pollutants.
These must be removed and disposed of by an authorised waste disposal and recycling firm.
It is always advisable to check the specific laws that apply in your area.
DISPOSE OF THE PRODUCT RESPONSIBLY.

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PRODUCT DATA AND INFORMATION
Key
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues.
This symbol shows what to tell users.
The measurements, unless otherwise stated, are in millimetres.
Description
801MS-0570
BXV04AGE - Operator with 24 V motor, featuring a control board with graphic display, Adaptive Speed & Torque Technology, CXN BUS, B1-B2 second contact
output, on-board radio decoding, movement and obstruction detecting device for gates weighing up to 400 kg that are up to 14 m long. RAL7024 grey cover.
801MS-0580
BXV06AGE - Operator with 24 V motor, featuring a control board with graphic display, Adaptive Speed & Torque Technology, CXN BUS, B1-B2 second contact
output, on-board radio decoding, movement and obstruction detecting device for gates weighing up to 600 kg that are up to 18 m long. RAL7024 grey cover.
801MS-0590
BXV10AGE - Operator with 24 V motor, featuring a control board with graphic display, Adaptive Speed & Torque Technology, CXN BUS, B1-B2 second contact
output, on-board radio decoding, movement and obstruction detecting device for gates weighing up to 1000 kg that are up to 20 m long. RAL7024 grey cover.
Intended use
Sliding gate solution for residential buildings and apartment blocks
Any installation and/or use other than that specified in this manual is forbidden.

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Description of parts
Operator
1Cover
2Housing for the RLB card
3Board-holder support
4Fastening screw cover
5Gearmotor
6Anchoring plate
7Mechanical limit switch
8Transformer
9Mechanical limit-switch tabs
10 Housing for SMA sensors
11 Housing for two emergency batteries*
12 Board protection cover
13 Control board
14 Control board holder
15 Housing for the RGSM001/S or RSLV001 module
16 Housing for thermostat with cartridge
17 Release lever
18 Lock
*Only use emergency batteries 5Ah (88018-0029).

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Control board
The functions on the input and output contacts, the time settings and user management are set and viewed on the display.
All connections are protected by quick fuses.
For the system to work properly, before fitting any plug-in card, DISCONNECT THE MAIN POWER SUPPLY and remove any batteries.
Before working on the control panel, disconnect the mains power supply and remove the batteries, if any.
1Terminal board for connecting control devices
2Terminal board for connecting the safety devices
3Terminal board for connecting the signalling devices
4Terminal board for B1-B2 output
5Connector for the RIOCN8WS module
6Terminal board for BUS accessories
7Connector for the CLOCK card
8Memory Roll card connector
9Terminal board for connecting the limit switches
10 Accessories fuse
11 Control board fuse
12 Terminal board for power supply to the control board
13 Line fuse
14 Power supply terminal block
15 Terminal board for connecting the gearmotor
16 Terminal board for connecting the encoder
17 Display
18 Programming buttons
19 Connector for CAME KEY
20 RSE_1 connector for RSE card
21 RSE_2 connector for RSE card
22 Terminal block associated with the RSE_1 connector for paired or CRP
connection
23 Terminal board associated with the RSE_2 connector for CRP connection, IO
485 card or Modbus RTU interface
24 Connector for plug-in radio frequency card (AF)
25 Terminal board for connecting the antenna
Remove the card cover before inserting the cards into the connectors.

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Size
290
145 145
300
170 425
212
160
106
117
250
85 85
Usage limitations
MODELS BXV04AGE BXV06AGE BXV10AGE
Pinion module 4 4 4
Maximum gate-leaf length (m) 14 18 20
Maximum gate-leaf weight (kg) 400 600 1000
Fuse table
MODELS BXV04AGE BXV06AGE BXV10AGE
Line fuse 1.6 A-F 1.6 A-F 1.6 A-F
Control-board fuse 1.6 A-T 1.6 A-T 1.6 A-T
Accessory fuse 1.6 A-F 1.6 A-F 1.6 A-F
Technical data
MODELS BXV04AGE BXV06AGE BXV10AGE
Power supply (V - 50/60 Hz) 230 AC 230 AC 230 AC
Motor power supply (V) 24 DC 24 DC 24 DC
Standby consumption (W) 5,5 5.5 5.5
Power (W) 170 270 400
Maximum current draw (mA) 7 11 16
Colour RAL 7024 RAL 7024 RAL 7024
Operating temperature (°C) -20 ÷ +55 -20 ÷ +55 -20 ÷ +55
Storage temperature (°C)* -20 ÷ +70 -20 ÷ +70 -20 ÷ +70
Thrust (N) 350 600 1000
Maximum operating speed (m/min) 12 12 11
Cycles/hour CONTINUOUS OPERATION CONTINUOUS OPERATION CONTINUOUS OPERATION
Sound pressure level (dB A) ≤70 ≤70 ≤70
Protection rating (IP) 54 54 54
Insulation class I I I
Reduction ratio (i) 50 50 40
Weight (kg) 10 10 10
Average life (cycles)** 150.000 150.000 150.000
(*) Before installing the product, keep it at room temperature where it has previously been stored or transported at a very high or very low temperature.
(**) The average product life specified should be understood purely as an indicative estimate. It applies to normal usage conditions and where the product has been
installed and maintained in compliance with the instructions provided in the CAME technical manual. The average product life is also affected, including significantly,
by other variables such as, but not limited to, climatic and environmental conditions. The average product life should not be confused with the product warranty.

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Cable types and minimum thicknesses
Cable length (m) up to 20 from 20 to 30
Power supply 230 V AC 3G x 1.5 mm2 3G x 2.5 mm2
24 V AC/DC flashing beacon 2 x 1 mm2 2 x 1 mm2
TX Photocells 2 x 0.5 mm2 2 x 0.5 mm2
RX photocells 4 x 0.5 mm2 4 x 0.5 mm2
Command and control devices * no. x 0.5 mm2 * no. x 0.5 mm2
* no. = see product assembly instructions - Warning: the cable cross-section is indicative and varies according to the motor power and cable length.
When operating at 230 V and outdoors, use H05RN-F cables compliant with 60245 IEC 57 (IEC); when operating indoors, use H05VV-F cables compliant with
60227 IEC 53 (IEC). For power supplies up to 48 V, you can use FROR 20-22 II cables compliant with EN 50267-2-1 (CEI).
To connect the antenna, use RG58 cable (up to 5 m).
For paired connection and CRP, use UTP CAT5 cable (up to 1,000 m).
If the cable lengths differ from those specified in the table, define the cable cross-sections according to the actual power draw of the connected devices and in
line with regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, recalculate the values in the table according to the actual power draw and distances. For information on
connecting products not covered in this manual, please see the documentation accompanying the products themselves.
BUS cable table
We recommend using a FROR 2x1mm² cable, maximum length from the control board: 50 m.
Single branch length (m) max. 50 m
BUS cable 2 x 1 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.

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INSTALLATION
The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is
installed. It is up to the installer to find the most suitable solution.
The drawings show an operator fitted on the left.
Preliminary operations
Dig a hole for the foundation frame.
Set up the corrugated tubes needed for the wiring coming out of the junction pit.
Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories.
Prepare a Ø 20 mm tube to run the release cord through. A
The number of tubes depends on the type of system and the accessories that are going to be fitted.
240
400
800
Laying the anchoring plate
Set up a foundation frame that is larger than the anchoring plate.
Insert the foundation frame into the dug hole.
The foundation frame must protrude by 50 mm, above ground level.
Fit an iron cage in the foundation frame to reinforce the concrete.
50

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Insert the screws supplied in the anchoring plate.
Lock the screws in place with the nuts supplied.
Remove the pre-shaped clamps using a screwdriver.
Fit the anchoring plate in the iron cage.
The tubes must pass through the existing holes.
UNI 5734
Ø 12
UNI 5588 M12
Position the anchoring plate, taking note of the measurements shown in the drawing.
If the gate does not have a rack, proceed with the installation.
See the section “FASTENING THE RACK”.
Cast cement into the foundation frame.
The plate must be perfectly level and the screw threads completely above surface.
Wait at least 24 hours for the cement to dry.
95
106
Remove the foundation frame.
Fill the hole with soil around the concrete block.

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Remove the nuts from the screws.
Insert the electrical cables into the tubes until they protrude by about 600 mm.
Setting up the operator
Remove the operator cover.
Place the operator on top of the anchoring plate.
The electrical cables must pass under the operator foundation frame
Male a hole in the cable gland.
Thread the cables through the cable gland.
Lift the operator by 5-10 mm from the plate by adjusting the threaded feet, to allow for any adjustments that may need to be made between the rack and pinion.
5 ÷ 10

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Fastening the rack
1Release the operator.
2Rest the rack on the pinion.
3Weld or fasten the rack to the gate along its entire length.
To assemble the rack modules, use an extra piece and rest it under the join, then fasten it in place using two clamps.
Adjusting the pinion-rack coupling
Open and close the gate manually.
Adjust the pinion-rack coupling distance using the threaded feet (vertical adjustment) and the holes (horizontal adjustment).
The weight of the gate must not bear down upon the operator.
1 ÷ 2

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Fastening the operator in place
Only fasten the operator after adjusting the pinion-rack coupling.
Fasten the operator to the anchoring plate using stoppers and nuts.
Determining the travel end points with mechanical limit switches
1Open the gate.
2Insert the opening limit-switch tab in the rack.
The spring must trigger the microswitch.
3Fasten the opening limit-switch tab using the grub screws supplied.
20

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4Close the gate.
5Insert the closing limit-switch tab in the rack.
The spring must trigger the microswitch.
6Fasten the closing limit-switch tab using the grub screws supplied.
20

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ELECTRICAL CONNECTIONS
Passing the electrical cables
Connect all wires and cables in compliance with the law.
The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer).
Use membrane cable glands to connect the devices to the control panel. One of these must be intended exclusively for the power supply cable.
Thread the cables through the holes in the control board holder ( A). The cables need to sit perfectly flush to the side of the operator as shown below to
ensure the cover closes. Use cable ties or insulating tape if necessary.
Power supply
Make sure the mains power supply is disconnected during all installation procedures.
Before working on the control panel, disconnect the mains power supply and remove the batteries, if any.
Connecting to the mains (230 V AC - 50/60 Hz)
FLine fuse
LPhase
NNeutral
Earth
L
N
F
Power supply output for accessories
The output normally delivers 24 V AC.
10 11 E1 5
E1
5

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Maximum capacity of contacts
The total power of the outputs listed below must not exceed the maximum output power [Accessories]
Device Output Power supply (V) Maximum power (W)
Accessories 10 - 11 24 AC 40
Light E1 10 - E1 24 AC 25
Passage-open warning light 10 - 5 24 AC 3
The outputs deliver 24 V DC when the batteries start operating, if they are installed.
Device Output Power supply (V) Power (W)
Auxiliary contact B1 - B2 - 24 (24V AC/DC)
BUS CXN BUS 15 DC 15
Do not connect anything other than CAME BUS accessories.
Devices with BUS CXN system
The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME devices.
Connection to the BUS can be in a chain, star or mixed formation.
Once the system has been wired, and after having set the address on each device, the function of each accessory can be configured on the control panel. This method
allows you to configure the set-up immediately without having to do so later and intervene directly on the accessories and system wiring.
The CXN BUS can support control devices, photocells, safety devices, beacons and gateways at the same time.
Cabling
1Chain connection
2Star connection
3Mixed connection
Cable type
We recommend using a FROR 2x1mm² cable, maximum length from the control board: 50 m.
Single branch length (m) max. 50 m
BUS cable 2 x 1 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.
Maximum number of devices that can be connected, by type
Type of device Maximum number of devices per type
Selectors 7
Photocell pairs 8
Flashing beacons 2

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Command and control devices
1STOP button (NC contact)
Stop the gate and exclude automatic closing. Use a control device to resume movement.
When the contact is being used, it must be activated during programming.
2Control device (NO contact)
OPEN ONLY function
When the [HOLD-TO-RUN] function is active, the control device must be connected during OPENING.
3Control device (NO contact)
PARTIAL OPENING function
See [Adjusting partial opening] function.
4Control device (NO contact)
CLOSE ONLY function
When the [HOLD-TO-RUN] function is active, the control device must be connected during CLOSING.
5Control device (NO contact)
OPEN-CLOSE function
OPEN-STOP-CLOSE-STOP function
See control function 2-7.
6Antenna with RG58 cable
1 2 3 3P 4 7
BUS

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Signalling devices
1Additional light
It increases the light in the manoeuvring area.
2Flashing beacon
It flashes when the operator opens and closes.
3Passage-open warning light
It notifies the user of the operator status.
1
2
3
10 11 E1 5
Safety devices
During programming, configure the type of action that must be performed by the device connected to the input.
Connect the safety devices to the CX and/or CY and/or CZ and/or CK inputs.
If used, the contacts CX CY CZ CK must be configured during programming.
For systems with multiple pairs of photocells, please see the manual for the relevant accessory.
DELTA photocells
Standard connection
DELTA photocells
Connection with safety test
See [Safety devices test] function.
+
10
-
11 NO C NC +
10
-
11
RX TX
10 TS 2 CX CY CZ CK
3P 4 73
P
4
7
+
10
-
11 NO C NC +
10
-
11
RX TX
10 TS 2 CX CY CZ CK
3P 4 73
P
4
7

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DIR / DELTA-S photocells
Standard connection
DIR / DELTA-S photocells
Connection with safety test
See [Safety devices test] function.
+
10
-
2TXCNC +
TX
-
2
RX TX
10 TS 2 CX CY CZ CK
3P 4 7
3P
4
7
+
10
-
2TXCNC +
TX
-
2
RX TX
10 TS 2 CX CY CZ CK
3P 4 7
3P
4
7
DXR - DLX photocells
Standard connection
DXR - DLX photocells
Connection with safety test
See [Safety devices test] function.
10 11 E1 5
RX TX
10 11 OUT 10 11 SY
+ -
10 TS 2 CX CY CZ CK 10 11 E1 5
RX TX
10 11 OUT 10 11 SY
+ -
10 TS 2 CX CY CZ CK
DFWN sensitive edge
1 2 3 3P 4 7 10 TS 2 CX CY CZ CK 1 2
3
3P
4
7
CNONC
DFWN