Canon iR2000 Series User manual

Aug 23 2004
Portable Manual
iR2000 Series

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Memo
REF.

Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."

Contents
Contents
Chapter 1 System Construction
1.1 System Construction.......................................................................................................................................... 1- 1
1.1.1Overview of the System with a Delivery Accessory................................................................................... 1- 1
1.1.2Delivery Accessory System Configuration 1 .............................................................................................. 1- 1
1.1.3Delivery Accessory System Configuration 2 .............................................................................................. 1- 3
1.1.4Delivery Accessory System Configuration 3 .............................................................................................. 1- 5
1.1.5Pickup/Original Handling Accessories System Configuration ................................................................... 1- 6
1.1.6Reader Heater System Configuration.......................................................................................................... 1- 8
1.1.7Cassette Heater System Configuration 1..................................................................................................... 1- 9
1.1.8Cassette Heater System Configuration 2..................................................................................................... 1- 9
1.1.9Side Deck Heater system Configuration ................................................................................................... 1- 10
1.2 Product Specifications..................................................................................................................................... 1- 12
1.2.1Product Specifications............................................................................................................................... 1- 12
1.3 Function List.................................................................................................................................................... 1- 15
1.3.1Printing Speed ........................................................................................................................................... 1- 15
1.3.2Printing Speed ........................................................................................................................................... 1- 16
1.3.3Types of Paper........................................................................................................................................... 1- 19

Chapter 1 System
Construction

Contents
Contents
1.1 System Construction........................................................................................................................................... 1-1
1.1.1 Overview of the System with a Delivery Accessory................................................................................... 1-1
1.1.2 Delivery Accessory System Configuration 1 .............................................................................................. 1-1
1.1.3 Delivery Accessory System Configuration 2 .............................................................................................. 1-3
1.1.4 Delivery Accessory System Configuration 3 .............................................................................................. 1-5
1.1.5 Pickup/Original Handling Accessories System Configuration ................................................................... 1-6
1.1.6 Reader Heater System Configuration.......................................................................................................... 1-8
1.1.7 Cassette Heater System Configuration 1..................................................................................................... 1-9
1.1.8 Cassette Heater System Configuration 2..................................................................................................... 1-9
1.1.9 Side Deck Heater system Configuration ................................................................................................... 1-10
1.2 Product Specifications...................................................................................................................................... 1-12
1.2.1 Product Specifications............................................................................................................................... 1-12
1.3 Function List..................................................................................................................................................... 1-15
1.3.1 Printing Speed ........................................................................................................................................... 1-15
1.3.2 Printing Speed ........................................................................................................................................... 1-16
1.3.3 Types of Paper........................................................................................................................................... 1-19

Chapter 1
1-1
1.1 System Construction
1.1.1 Overview of the System with a Delivery Accessory 0006-6215
The system may include a delivery accessory that may enable any of the following three:
- if a large volume of delivery processing or multiple types of delivery processing (e.g., stapling, punching) is needed:
delivery accessory system configuration 1
- if delivery processing is limited to stapling/punching: delivery accessory system configuration 2
- if delivery processing is limited to 3-way delivery: delivery accessory system configuration 3
1.1.2 Delivery Accessory System Configuration 1 0006-6221
The following shows a typical system configuration of this type:
Remarks:
The Expansion Delivery Kit-A1 comes as standard with the following:
iR 3570, iR 4570

Chapter 1
1-2
F-1-1
T-1-1
[1]Finisher-Q3 [1a]Installation Procedure
- Installation of the Finisher-Q3
- Installation of the Buffer Path Unit [4]
[2]Saddle Finisher-Q4 [2a]Installation Procedure
- Installation of the Finisher-Q4
- Installation of the Buffer Path Unit [4]
[3]Punch Unit-L1/M1/N1/P1 [3a]Installation Procedure
- Installation of the Punch Unit-L1/M1/N1/P1
[4]Buffer Path Unit-E1 [4a]Instruction Sheet (indicating references)
[6]
[2a]
[1a]
[3a]
[6a]
[4a]
[5a]
[1]
[3]
[4]
[2]
[5]

Chapter 1
1-3
The following shows the functions that the system will provide and the accessories that will be needed:
T-1-2
T-1-3
T-1-4
1.1.3 Delivery Accessory System Configuration 2 0006-6233
The following shows a typical system configuration of this type:
[5]Expansion Delivery Kit-A1 [5a]Installation Procedure
- Installation of the Expansion Deliver
Kit-A1
[6]Accessories Power Supply-P2
(needed when installing [1]
through [4]; standard with 120/
230V model)
[6a]Installation Procedure
- Installation of the Accessories Power
Supply-P2
Function provided Accessory needed
- 3-way delivery
- stapling
Finisher-Q3 or Saddle Finisher-Q4
Accessories Power Supply-P2
Buffer Path Unit-E1
Expansion Delivery Kit-A1
Function provided Accessory needed
- saddle binding Saddle Finisher-Q4
Accessories Power Supply-P2
Buffer Path Unit-E1
Expansion Delivery Kit-A1
Function provided Accessory needed
- punching Finisher-Q3 or Saddle Finisher -Q4
Accessories Power Supply-P2
Buffer Path Unit-E1
Expansion Delivery Kit-A1
Punch Unit-L1/M1/N1/P1

Chapter 1
1-4
Remarks:
The Expansion Delivery Kit-A1 comes as standard with he following models:
iR 3570, iR 4570
F-1-2
T-1-5
[1]Finisher-S1 [1a]Installation Procedure
- Installation of the Finisher-S1
[2]Expansion Delivery Kit-A1 [2a]Installation Procedure
- Installation of the Delivery Kit-A1
[3]Copy Tray-J1 [3a]Installation Procedure
- Installation of the Copy Tray-J1
[4]Accessories Power Supply-P2
(needed when installing [1];
standard with 120/230V model)
[4a]Installation Procedure
- Installation of the Accessories Power
Supply-P2
[5]Inner Puncher Kit-Q1/R1/S1/T1 [5a]Installation Procedure
- Installation of the Inner Puncher Kit-
Q1/R1/S1/T1
[6]Finisher Additional Tray-B1 [6a]Installation Procedure
- Installation of the Finisher
Additional Tray-B1
[3a]
[1a]
[2a]
[6a]
[4]
[4a]
[6]
[3]
[2]
[5a]
[5]
[1]

Chapter 1
1-5
The following shows the functions that the system will provide and the accessories that will be needed:
T-1-6
T-1-7
T-1-8
1.1.4 Delivery Accessory System Configuration 3 0006-6234
The following shows a typical system configuration of this type:
Remarks:
The Expansion Delivery Kit-A1 comes as standard with the following models:
iR 3570, iR 4570
Function provided Accessory needed
- 2-way delivery
- stapling
Finisher-S1
Accessories Power Supply-P2
Expansion Delivery Kit-A1
Copy Tray-J1
Function provided Accessory needed
- 3-way delivery
- stapling
Finisher-S1
Accessories Power Supply-P2
Expansion Delivery Kit-A1
Finisher Additional Tray-B1
Copy Tray-J1
Function provided Accessory needed
- punching Finisher-S1
Accessories Power Supply-P2
Expansion Delivery Kit-A1
Inner Puncher Kit-Q1/R1/S1/T1

Chapter 1
1-6
F-1-3
T-1-9
1.1.5 Pickup/Original Handling Accessories System Configuration 0006-6254
The following shows a typical system configuration:
[1]Inner 2-Way Tray-D1 [1a]Installation Procedure
- Installation of the Inner 2-way Tray-D1
[2]Expansion Delivery Kit-A1
(powered by the printer unit,
not requiring the Accessories
Power Supply-P2)
[2a]Installation Procedure
- Installation of the Expansion Delivery Kit-
A1
[3]Copy Tray-J1 [3a]Installation Procedure
Installation of the Copy Tray-J1
[3a]
[3]
[1a]
[2a]
[2]
[1]

Chapter 1
1-7
F-1-4
T-1-10
[1]DADF-N1 [1a]Installation Procedure
- Installation of the DADF-N1
[2]Platen Cover Type-H
[3]Original Holder-J1 [3a]Installation Procedure
- Installation of the Original Holder-J1
[4]Side Paper Deck-Q1 [4a]Installation Procedure
- Installation of the Side Paper Deck-Q1
[5]Card Reader-C1, Card Reader
Mounting Kit-B1
[9]
[9a]
[1a]
[4a]
[10a]
[8a]
[6a]
[6]
[1]
[2]
[4]
[5]
[8]
[7]
[10]
[3]

Chapter 1
1-8
1.1.6 Reader Heater System Configuration 0006-6260
The following shows a typical system configuration:
F-1-5
T-1-11
[6]2-Cassette Pedestal-Y2 [6a]Installation Procedure
- Installation of the 2-Cassette Pedestal-Y2
[7]Envelope Cassette-C1 (100V)
[8]Envelope Cassette Attachment-C1
(115/200V)
[8a]Installation Procedure
- Installation of the Envelope Cassette
Attachment-C1
[9]Accessories Power Supply-P2
(required when installing the Side
Paper Deck Q1 [4]; standard with
120/230V model)
[9a]Installation Procedure
- Installation of the Accessories Power
Supply-P2
[10]DADF Handle-A1 [10a]Installation Procedure
- Installation of the DADF Handle-A1
[1]Reader Heater Unit-B1
(A Heater PCB-C1 is needed for operation)
[2]Heater PCB-C1
[1]
[2a]
[2]