Canon PIXMA IP5300 User manual

PIXMA iP5300
Service Manual
Revision 0
QY8-13BB-000
COPYRIGHT©2006 CANON INC. CANON PIXMAiP5300 082006 XX 0.00-0
󲩷
Scope
This manual has been issued by Canon Inc., to provide the service technicians of this product with the
information necessary for qualified persons to learn technical theory, installation, maintenance, and
repair of products. The manual covers information applicable in all regions where the product is sold. For
this reason, it may contain information that is not applicable to your region.
Revision
This manual could include technical inaccuracies or typographical errors due to improvements or
changes made to the product. When changes are made to the contents of the manual, Canon will release
technical information when necessary. When substantial changes are made to the contents of the manual,
Canon will issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the
manual or product is used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the
respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or
translated into another language without the written permission of Canon Inc., except in the case of
internal business use.
󲩷
Copyright © 2006 by Canon Inc.
CANON INC.
Inkjet Device Quality Assurance Div. 2
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan

I. MANUAL OUTLINE
PIXMA iP5300
This manual consists of the following three parts to provide information necessary to service the PIXMA iP5300:
Part 1: Maintenance
Information on maintenance and troubleshooting of the PIXMA iP5300
Part 2: Technical Reference
New technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA iP530
0
Part 3: Appendix
Block diagrams and pin layouts of the PIXMA iP5300
Reference This manual does not provide sufficient information for disassembly and reassembly procedures.
Refer to the graphics in the separate Parts Catalog.
<I. MANUAL OUTLINE>

II. TABLE OF CONTENTS
Part 1: MAINTENANCE
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by
Service Engineer
1-2. Customer Maintenance
1-3. Product Life
1-4. Special Tools
1-5. Serial Number Location
2. LIST OF ERROR DISPLAY / INDICATION
2-1. Operator Call Errors
2-2. Service Call Errors
2-3. Warnings
2-4. Troubleshooting by Symptom
3. REPAIR
3-1. Notes on Service Part Replacement
3-2. Special Notes on Repair Servicing
3-3. Adjustment / Settings
(1) Paper feed motor adjustment
(2) Grease application
(3) Ink absorber counter setting
(4) User mode
(5) Service mode
Service test print, EEPROM initialization, Ink absorber counter resetting
Destination setting
LF / Eject correction
Left margin correction
3-4. Verification Items
(1) Service test print
(2) EEPROM information print
4. MACHINE TRANSPORTATION
Part 2: TECHNICAL REFERENCE
1. NEW TECHNOLOGIES
2. CLEANING MODE AND AMOUNT OF INK PURGED
2-1. Cleaning
2-2. Moisturizing Timer Sequence
3. PRINT MODE
4. FAQ (Problems Specific to the iP5300 and Corrective Actions)
Part 3: APPENDIX
1. BLOCK DIAGRAM
2. CONNECTOR LOCATION AND PIN LAYOUT
2-1. Logic Boar
d
PIXMA iP5300

2-2. Carriage Board (Print Head Connector)
3. PIXMA iP5300 SPECIFICATIONS
<II. TABLE OF CONTENTS>

Part 1
MAINTENANCE
PIXMA iP5300 TABLE OF CONTENTS

1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement
Consumables by Service Engineer
(1) Adjustment
* LF and eject corrections are performed at the same time.
Caution: DO NOT loosen the red screws at both ends of the carriage shaft, securing the print head position, as they
are not re-adjustable.
The red screws securing the paper feed motor may be loosened only at replacement of the paper feed
motor unit.
Part 1: MAINTENANCE TABLE OF CONTENTS
Adjustment Timing Purpose Tool Approx.
time
Destination settings
(EEPROM settings) - At logic board replacement To set destination. None.
Perform in
the service
mode.
1 min.
Ink absorber counter
resetting
(EEPROM settings)
- At logic board replacement
- At ink absorber
replacement
To reset the ink absorber counter. None.
Perform in
the service
mode.
1 min.
Paper feed motor
position adjustment - At paper feed motor replacement To adjust the belt tension.
(Position the paper feed motor so that
the belt is stretched tight.)
None. 5 min.
CD / DVD detection
sensor light volume
correction
- At logic board replacement
- At carriage unit
replacement
To correct the light volume for the
CD / DVD detection sensor. None.
Perform in
the service
mode.
2 min.
Grease application - At carriage unit
replacement
- At lift cam replacement
- To gears
To maintain sliding properties of the
following items:
- Carriage shaft
- Lift cam bushing
- Printer sliding portions (gears)
FLOIL KG-
107A 1 min.
Ink system function
check - At logic board replacement
- At platen unit replacement
- At carriage unit
replacement
To maintain detection functionality for
presence of the ink tanks and each ink
tank position.
None.
Perform in
the service
mode.
1 min.
LF correction - At logic board replacement
- At feed roller ass'y
replacement
To correct line feeding. None.
Perform in
the service
mode.
5 min.*
New Eject correction - At logic board replacement
- At platen unit replacement
To maintain the paper eject accuracy None.

(2) Periodic maintenance
No periodic maintenance is necessary.
(3) Periodic replacement parts
There are no parts in this printer that require periodic replacement by a service engineer.
(4) Replacement consumables
There are no consumables that require replacement by a service engineer.
1-2. Customer Maintenance
Adjustment Timing Purpose Tool A
pp
rox.
time
Automatic print
head alignment - At print head replacement
- When print quality is not satisfying,
and not improved by print head
cleaning.
To secure the dot
placement
accuracy.
- 2 sheets of Matte Photo Paper
(MP-101)
- Printer buttons
- Computer (automatic
alignment via printer driver)
13 min.
Manual print head
alignment - At print head replacement
- When print quality is not satisfying,
and not improved by print head
cleaning.
To secure the dot
placement
accuracy.
- 5 sheets of plain paper
- Printer buttons
- Computer (printer driver with
the manual print head
alignment selected)
15 min.
Print head
cleaning When print quality is not satisfying. To improve nozzle conditions. - Printer buttons
- Computer (printer driver)
1 min.
Print head deep
cleaning When print quality is not satisfying, and not improved by print head
cleaning.
To improve
nozzle conditions. - Computer (printer driver) 2 min.
Ink tank
replacement When an ink tank becomes empty. ("No ink error" displayed on the
monitor, or short flashing of an ink
tank LED)
――2 min.
Paper feed roller
cleaning When paper does not feed properly. To clean the paper feed rollers. - Printer buttons 2 min.
CD / DVD print
position
adjustment
At CD / DVD printing, when
necessary. To correct CD / DVD print
position.
- Computer (application
software) 5 min.
Bottom plate
cleaning When the back side of the paper is smeared. To clean the platen ribs. - Plain paper
- Computer (printer driver)
1 min.
ASF sub- roller
cleaning When the paper fed from the ASF is smeared due to ink mist attached to the
ASF sub-rollers.
To clean the ASF
sub-rollers. - Plain paper
- Printer buttons
See Part 2, 4. FAQ, How to
make and set the ASF sub-
roller cleaning sheet, for
details.
1 min.

1-3. Product Life
(1) Printer
Specified print volume (I) or the years of use (II), whichever comes first.
(I) Print volume: 21,000 pages
(II) Years of use: 5 years of use
(2) Print head
Print volume: 28,560 pages
(3) Ink tank (target value)
*1: Declared yield value in accordance with ISO/IEC FCD24711. Values obtained by continuous printing.
*2: When printing Canon standard patterns on 4" x 6" Photo Paper Plus Glossy continuously with the default settings
of Photo Paper Plus Glossy using Windows XP printer driver in borderless printing mode and Windows XP Photo
Printing Wizard. Declared yield value determined based on Canon standard method referring to ISO/IEC
FCD24712.
Note: Ink yield may vary depending on texts/photos printed, applications software used, print mode and type of paper
used.
1-4. Special Tools
1-5. Serial Number Location
Black 1500 character pattern 8,400 pages
Color 7.5% duty per color pattern 6,300 pages
A4, photo, borderless printing 400 pages
4 x 6, photo, borderless printing 4,400 pages
Postcard, photo, borderless printing 1,500 pages
Avera
g
e
y
ield
( ): Estimated supplemental yield PGI-5BK CLI-8BK CLI-8C CLI-8M CLI-8Y
Color document (ISO/IEC FCD24712)
*1 530 pages (5,395
pages) 890 pages 695 pages 710 pages
Photo (4" x 6")*2 (4,340
pages) (1,600 pages) 436 pages 290 pages 331 pages
Name Tool No. Price
(JPY) Application Remarks
FLOIL KG-107A QY9-0057-000 210 To the carriage shaft sliding portions, and
lift cam bushing In common with the S520.

On the carriage flexible cable holder (visible on the right of the carriage after the printer is turned on, the top cover
is opened, and the carriage moves to the center).
<Part 1: 1. MAINTENANCE>

2. LIST OF ERROR DISPLAY / INDICATION
Errors are indicated by the LED, and warnings are displayed on the monitor of the computer connected to the
printer.
2-1. Operator Call Errors (by Alarm LED Blinking in Orange)
Part 1: MAINTENANCE TABLE OF CONTENTS
LED
blinking Error [Error code] Solution Remarks
2 times No paper in the ASF.
[1000] Set the paper in the ASF, and press the Resume/Cancel button.
No CD / DVD tray.
[1001] Set the CD / DVD tray, and press the Resume/Cancel button.
No paper in the cassette.
[1003] Set the paper in the cassette, and press the Resume/Cancel button.
No CD or DVD. [1002] Set a CD or DVD in the CD / DVD tray
(which is ejected at error occurrence), and
inset the CD / DVD tray in the proper
position. Then, press the Resume/Cancel
button.
3 times Paper jam. [1300] Remove the jammed paper, and press the
Resume/Cancel button. Error during paper feeding from the ASF
Paper jam in the rear
guide. [1303]
Error in the duplexing transport unit
Paper jam in the under
guide. [1304]
Error during paper feeding from the
cassette
Front door close error.
[1250] Open the paper output tray. The error is indicated if the paper output tray is closed at start of a print
job, or while a print job is being
performed.
4 times Ink may have run out.
[1600] Replace the applicable ink tank, or press the Resume/Cancel button to clear the error
without ink tank replacement.
When the error is cleared by pressing
the Resume/Cancel button, ink may
run out during printing.
Ink tank not installed.
[1660] Install the applicable ink tank(s) properly, and confirm that the LED's of all the ink
tanks light red.
5 times - Print head not installed,
or not properly
installed. [1401]
- Print head temperature
sensor error. [1403]
- Faulty EEPROM data of
the print head. [1405]
- Print head hardware
error. [1682]
Install the print head properly.
6 times Inner cover open during
printing on paper (print
continuable). [1851]
Close the inner cover, and press the
Resume/Cancel button.
Inner cover open during Close the inner cover, and press the