Carbatec JN-BX200P User manual

OWNERS MANUAL
200mm Professional Benchtop Segmented / Spiral
Head Jointer
JN-BX200P
WARRANTY

GENERAL SAFETY
NOTE: The [WARNING!] and [CAUTION!] symbols indicate a potentially
hazardous situation which, if not avoided, COULD result in death or serious
injury. READ THIS MANUAL completely before assembling and operating this
machine.
[WARNING!] TO AVOID serious injury, death, or damage to the machine, please
read, understand, and follow, all Safety and Operating Instructions before
assembling and operating this machine. This manual is not totally
comprehensive. It does not and cannot convey every possible safety and
operational problem that may arise while using this machine. The manual will
cover many of the basic and specific safety procedures needed in an workshop
and industrial environment.
All federal and state laws, and any regulations having jurisdiction covering the
safety requirements for use of this machine, take precedence over the
statements in this manual. Users of this machine must adhere to all such
regulations.
[WARNING!] Exposure to the dust created by power sanding, sawing, grinding,
drilling and other construction activities may cause serious and permanent
respiratory or other injury, including silicosis (a serious lung disease), cancer,
and death. Avoid breathing the dust, and avoid prolonged contact with dust.
Some examples chemicals and toxins you could be exposed to (but not limited
to) are:
•Lead from lead-based paints.
•Crystalline silica from bricks, cement and other masonry products.
•Arsenic and chromium from chemically treated timber and
•Asbestos reside from reclaimed timbers
Always operate tool in well-ventilated area and provide for proper dust removal.
Use a dust collection system along with an air filtration system whenever
possible. Always use properly fitting AS/NZS approved respiratory protection

appropriate for the dust exposure, and wash exposed areas with soap and water.
[WARNING!] ALWAYS wear eye protection. Any machine can throw debris into
the eyes during operations, which could cause severe and permanent eye
damage. Everyday eyeglasses are NOT safety glasses. ALWAYS wear Safety
Goggles (that comply with applicable Australian Standards/New Zealand
Standards, referred to as AS/NZS) when operating power tools.
[WARNING!] ALWAYS wear hearing protection. Hearing equipment should
comply with appropriate AS/NZS.
[WARNING!] ALWAYS wear a AS/NZS approved dust mask to prevent inhaling
dangerous dust or airborne particles.
ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an
area that has slippery floor surfaces from debris, grease, and wax.
[CAUTION!] ALWAYS unplug the machine from the electrical receptacle when
making adjustments, changing parts or performing any maintenance.
AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the
“OFF” position before plugging in the power cord to the electrical receptacle.
[WARNING!] AVOID a dangerous working environment. DO NOT use electrical
tools in a damp environment or expose them to rain or moisture.
[WARNING!] CHILDPROOF THE WORKSHOP AREA by removing switch keys,
unplugging tools from the electrical receptacles, and using padlocks to lock out
machinery, where applicable.
[CAUTION!] DO NOT use electrical tools in the presence of flammable liquids or
gasses.
DO NOT FORCE the machine to perform an operation for which it was not
designed. It will do a higher quality job, with less effort and safer, by only
performing operations for which the machine was intended.
[WARNING!] DO NOT stand on a machine. Serious injury could result if it tips
over or you accidentally contact any moving part.
DO NOT store anything above or near the machine.

[WARNING!] DO NOT operate any machine or tool if under the influence of
drugs, alcohol, or medication.
Prior to operation EACH AND EVERY time, check for damaged parts prior to
using any machine. Carefully check all guards to see that they operate properly,
are not damaged, and perform their intended functions.
Check for alignment, binding or breakage of all moving parts. Any guard or other
part that is damaged should be immediately repaired or replaced.
[WARNING!] Only connect a machine to a receptacle appropriate for the
standard fitted plug and lead. Do NOT modify or replace a machine electrical
component, with a lesser-rated or sub-standard component.
[CAUTION!] Keep visitors and children away from any machine. DO NOT permit
people to be in the immediate work area, especially when the machine is
operating.
KEEP protective guards in place and in working order.
[CAUTION!] MAINTAIN your balance. DO NOT extend yourself over the tool.
Wear oil resistant rubber soled shoes. Keep floor clear of debris, grease, and
wax.
MAINTAIN all machines with care. ALWAYS KEEP machine clean and in good
working order. KEEP all blades and tool bits sharp.
NEVER leave a machine running, unattended. Turn the power switch to the OFF
position. DO NOT leave the machine until it has come to a complete stop.
REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning
the machine ON.
[WARNING!] STAY ALERT, watch what you are doing, and use common sense
when operating any machine. DO NOT operate any machine tool while tired or
under the influence of drugs, alcohol, or medication. A moment of inattention
while operating power tools may result in serious personal injury.
[WARNING!] USE ONLY recommended accessories. Use of incorrect or
improper accessories could cause serious injury to the operator and cause
damage to the machine. If in doubt DO NOT operate it.

THE USE of long extension cords is not recommended for 230V equipment. It is
better to arrange the placement of your equipment and the installed wiring to
eliminate the need for an extension cord. If an extension cord is necessary, seek
qualified advice to determine the minimum gauge for the extension cord based
on the length being used. The extension cord must also contain a ground wire
and plug pin.
[CAUTION!] Wear proper clothing, DO NOT wear loose clothing, gloves,
neckties, or jewelry. These items can get caught in the machine during
operations and pull the operator into the moving parts. Users must wear a
protective cover on their hair, if the hair is long, to prevent it from contacting any
moving parts.
SAVE these instructions and refer to them frequently and use them to instruct
other users.
NOTE: Information regarding the safe and proper operation of machinery and
power tools is also available from the following source:
Safe Work Australia
www.safeworkaustralia.gov.au
PR
GENERAL SAFETY INSTRUCTIONSAFETY
1. Serious personal injury may occur if normal safety precautions are
overlooked or ignored. Accidents are frequently caused by lack of
familiarity or failure to pay attention. Obtain advice from supervisor,
instructor, or another qualified individual who is familiar with this machine
and its operations.
2. Every work area is different. Always consider safety first, as it applies to
your work area. Use this machine with respect and caution. Failure to do
so could result in serious personal injury and damage to the machine.
3. To help prevent electrical shock, always follow all electrical and safety
codes, including the AS/NZS Electrical Standards and the relative
Workplace/Occupational Health and Safety and Regulations. All hard

wired electrical connections, repairs and wiring should be made by
qualified personnel only.
4. [WARNING!] TO REDUCE the risk of electrical shock. DO NOT use this
machine outdoors. DO NOT expose to rain. Store indoors in a dry area.
5. STOP using this machine, if at any time you experience difficulties in
performing any operation.
6. Safety decals are on this machine to warn and direct you to how to
protector yourself or visitors from personal injury. These decals MUST be
maintained so that they are legible. REPLACE decals that are not legible.
7. DO NOT leave the unit plugged into the electrical outlet. A good work
practice is to unplug the unit from the outlet when not in use and before
servicing, performing maintenance tasks, or cleaning.
8. [WARNING!] DO NOT handle the plug or operate the machine with wet
hands
9. USE only parts or accessories as described in this manual and
recommended by Carbatec.
10.DO NOT pull the machine by the power cord. NEVER allow the power
cord to come in contact with sharp edges, hot surfaces, oil or grease.
11.ALWAYS turn the power switch “OFF” before unplugging the machine. DO
NOT unplug the machine by pulling on the power cord. ALWAYS grasp
and pull by the plug end when removing from a power receptacle.
12.REPLACE any damaged cord and plug immediately. DO NOT operate
with a damaged cord or plug and have it replaced by a qualified person.
13.DO NOT use machinery as a toy. DO NOT use near or around children.
14.ENSURE that the machine sits firmly before using. If the machine wobbles
or is unstable, correct the problem by attaching to a bench top or suitable
work platform, prior to operation.

15.This machine is designed for the processing of wood only. DO NOT use
with other materials.
16.[WARNING!] NEVER position fingers, thumbs or any part of your body,
near the cutterhead or blade.
17.Long pieces of stock should ALWAYS be supported with some type of
fixture.
18.DO NOT operate machinery with dull or damaged blades.
19.MAKE CERTAIN that the machine is properly adjusted prior to use.
SPECIFIC SAFETY INSTRUCTIONS
1. DO NOT try and remove excessive amounts of wood in one single pass.
2. INSPECT all stock before beginning operations ensuring that there are no
foreign objects embedded in the wood, loose knots, or knots that may
become loose during operation.
3. [WARNING!] DO NOT attempt to remove jams until power is
disconnected and all moving parts have come to a complete stop.
4. MAKE SURE that there is adequate operating space on both the in-feed
and out-feed sides of the jointer before operating.
5. DO NOT attempt to joint or plane wood that is less than 250mm long,
narrower than 19mm, or less than 12mm thick.
6. Ensure adequate dust extraction is connected to the jointer while it isin
operation.
7. Use a pair or push blocks on you workpiece, to ensure your fingers are
kept clear of cutterhead.

7
UNPACKING&INVENTORY
Check shipping carton and machine for damage before unpacking. Carefully remove packaging
materials, parts and machine from shipping carton. Always check for and remove protective
shipping materials around motors and moving parts. Lay out all parts on a clean work surface.
Remove any protective materials and coatings from all of the parts and the jointer. The protective
coatings can be removed by spraying WD-40 on them and wiping it off with a soft cloth. This may
need to be redone several times before all of the protective coatings are removed completely.
After cleaning, apply a good quality paste wax to any unpainted surfaces. Make sure to buff out
the wax before assembly.Compare the items to inventory figures and verify that all items are
accounted for before discarding the shipping box.
NOTE: Some parts may already be installed on your machine. Go through the entire manual
before calling.
If any parts are missing, do not attempt to plug in the power cord and turn “ON” the machine. The
machine should only be turned “ON” after all the parts have been obtained and installed correctly.
For missing parts, contact CUTECH at 877-568-8879.
A. Jointer F. Flat Washer K. Torx Wrench
B. Fence G. Tilt Lock Lever Assy L. Switch Key
C. Vacuum Adaptor H. 2.5mm Hex Wrench M. Push Blocks
D. Fence Sliding Bracket I. 4mm Hex Wrench N. Special Nut
E. Fence Bracket J. Soc Button head Screw
A
B
D
E C
F
L
I
N
K
J
G
H
M

8
ASSEMBLY
WARNING! MAKECERTAINTHATTHEMACHINE IS DISCONNECTED FROM THE
POWER SOURCE.
FENCE ASSEMBLY PROCEDURE
1. Assemble the fence bracket (A) to the jointer base (B). Remove the four Soc Button Head
Screws (C) on the rear frame to lock the bracket in place. SEE FIG. 1
2. The square Nut (C) should fit in the grove of the fence. Assemble the fence sliding bracket (A)
to the fence (B) SEE FIG. 2

9
ASSEMBLY(cont.)
3. Adjust the fence sliding bracket (A) to the middle of the fence (B), referring to the
center of fence cut-out (C) use two M6x16mm soc button head screws (D) to lock the
sliding bracket in position. SEE FIG. 3
4. Locate the sliding bracket & fence assembly on to the mounting bracket on the body of
the jointer. Insert the tilt lock lever assembly (A) with the flat washer (B) in place. SEE
FIG. 4

10
ASSEMBLY(cont.)
5. With the tilt lock lever assembly in between the mounting and sliding bracket, put on special
nut (A), and turn the lever to lock both brackets into position. SEE FIG. 5
6. Use an angle gauge (A) to measure the 90° & 135° between the Fence and Jointer Table Top.
Adjusting can be done by loosening or tightening the Nylok Hex Soc Head Screw (B). SEE
FIG. 6 & 7

11
ASSEMBLY(cont.)
CUTTERHEAD GUARD
1. The cutterhead guard has a tension return spring. The tension on this spring is set at the
factory. When the guard is installed properly it should return to the fence automatically after
the work piece has passed over the cutterhead. Be sure the guard is functioning properly
every time before using the jointer. If adjustment is necessary, remove the guard and while
holding guard attachment base, rotate guard counter-clockwise to increase tension. Then
mount guard base while holding guard and mounting base to prevent from losing tension.
SEE FIG. 8
FIG8
DUST PORT & DUST ADAPTOR
A dust port (A) is attached with the jointer to help connect it to a standard 4 inch vacuum hose. If
needed for 2-1/2” vacuum hose, you can convert it by the supplied adaptor (B). SEE FIG. 9
FIG 9
NOTE: Always use the dust port and dust collector at the same time.
A
B

12
ASSEMBLY(cont.)
LOCK KNOB ASSEMBLY
Attach knob (A) to the jointer by tightening the hex nut (B) by 10 mm, 13mm open end wrench (C).
SEE FIG. 10 & 11
SWITCH ASSEMBLY
The jointer is turned on by flipping the switch into the up position and it is turned off by flipping the
switch in the down position. This jointer is also equipped with a special lockout toggle switch that
prevents unauthorized use. To prevent unauthorized use of the jointer, simply pull out the yellow
key (A) located on the face of the switch. SEE FIG 12.
The machine is fitted with a No Volt Release (NVR) safety switch. The NVR switch can only
be activated if the machine is connected to mains power. During operation, any disruption to
the mains power supply will see the this NVR switch release, preventing the machine
restarting automatically. The user will need to physically re-start the unit after the cutterhead
has come to a complete stop.
The jointer is started on by pressing the green ON button. In regular operation, the machine
is switched off, by pressing the RED stop button.

13
ADJUSTMENTS
WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE
POWER SOURCE BEFORE ANY ADJUSTMENTS ARE MADE.
FENCE ADJUSTMENTS
1. To move the fence across the table by loosening lock lever (A), slide the fence to the desired
position on the table and tighten lock lever (A). SEE FIG 13.
FIG 13
NOTE: Lock lever (A) and (B) can be repositioned by pulling up the lever and repositioning it on
the nut located underneath the lever.
2. To tilt the fence, loosen tilt lock lever (B), and tilt the fence to the desired angle. Then tighten
tilt lock lever (B) back SEE FIG 14.
3. The fence has adjustable positive stops at the most used fence positions of 90 and
135 degrees. To check and adjust the positive stops, proceed as follows:
4. Put a square (C) on the table with one end against the fence to adjust the fence until it is
exactly 90 degrees to the table. SEE FIG 15.
FIG14 FIG15

14
ADJUSTMENTS (cont.)
5. Tighten set screw (D) by hex wrench until it contacts stop (E) SEE FIG 16.
FIG 16
6. Put a square (C) on the table with one end against the fence to adjust the fence until it is
exactly 135 degrees to the table. SEE FIG 18 on the previous page.
7. Tighten set screw (H) by hex wrench until it contacts stop (G) SEE FIG 17.
FIG17
NOTE: These positive stops enable you to quickly position the table to the 90 and 135 degree
settings.

15
ADJUSTMENTS (cont.)
WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE
POWER SOURCE BEFORE ANY ADJUSTMENTS ARE MADE.
INFEED / OUTFEED TABLE ADJUSTMENT
The infeed and outfeed tables are adjustable for coplanar or parallelism if ever necessary. These
are set at the factory. If after planing or edge joining a work piece and adjustment is necessary,
follow these instructions.
1. Lower the infeed table to its lowest setting.
2. Place a straight edge on the outfeed table across the cutterhead and check for parallelism.
3. The straight edge should lay flat on the outfeed table and the cutter tips should just touch
the straight edge on both the front edge and rear of the table near the fence.
4. If the outfeed table is not level (parallel) with the cutterhead, remove and/or loosen the
table screws and washers to access the leveling adjusters. SEE FIG A below.
FIG A.
5. Using a slotted screwdriver, turn adjusters to level outfeed table with cutterhead.
6. Once parallel, replace the washers and screws.
7. Move the straight across the outfeed table, cutterhead, and over the infeed table
8. Raise the infeed table to just touch the straight edge.
9. If adjustment is necessary, use the procedure mentioned above for leveling (coplanar and
parallel) the infeed table.
NOTE: These adjustments, if ever necessary, may take a few tries.
Remove
Adjuster

16
ADJUSTMENTS (cont.)
INFEED / OUTFEED EXTENSION SUPPORT ADJUSTMENT
The infeed and outfeed extension supports are adjustable for coplanar or parallelism if ever
necessary. These are set at the factory. If after planing or edge joining a work piece and
adjustment is necessary, follow these instructions.
1. At left of jointer, place a straight edge on the outfeed table across the outfeed extension
support and check for parallelism.
2. The straight edge should lay flat on the outfeed table and the outfeed extension support
should just touch or leave a small gap from the straight edge.
3. If the level adjustment is needed, loosen the lock nut (G, H) by hand and loosen only the
screws (A, B) by the supplied wrench, then rotate the leveling stud (C, D) by inserting the
wrench into the hole (E,F). If the hole (E,F) at the top, the support will be at highest
position, if at the bottom, the support will be at lowest position. After completing the
above, tighten the screw (A, B), then recheck the parallelism. SEE FIG B & C below.
FIGB
FIG C
Do the same way for the right side of jointer. NOTE: These adjustments, if ever necessary, may
take a few tries.
G
A
E
B
H
C D
F

17
OPERATIONS
NOTE: This operations section was designed to give instructions on the basic operations of this
jointer. However, it is in no way comprehensive of every jointer operation. It is strongly
recommended that you read books, trade magazines, or get formal training to maximize the
potential of your jointer while minimizing the risks.
WARNING!
NEVERPASSHANDSDIRECTLYOVERTHECUTTERHEAD.
WARNING!
ALWAYSUSECUTTERHEADGUARD,PUSHBLOCKS,ANDKEEPHANDS
AWAYFROMCUTTERHEAD.
STARTING AND STOPPING JOINTER
1. The on/off switch (A) is located on the front of the jointer. To turn the jointer "ON", insert safety
key and move switch (A) upwards.
2. To turn the jointer "OFF", move the switch downwards and remove key. SEE FIG 18.
FIG 18
PLACEMENT OF HANDS DURING FEEDING
At the start of the cut, the left hand holds the work firmly against the infeed table and fence, while
the right hand pushes the work toward the knives. After the cut is underway, the new surface rests
firmly on the outfeed table. The left hand should then be moved to the work on the outfeed table,
at the same time maintaining flat contact with the fence. The right hand presses the work forward,
and before the right hand reaches the cutterhead, it should be moved to the work on the outfeed
table.
The machine is fitted with a No Volt Release (NVR) safety switch. The NVR switch can only
be activated if the machine is connected to mains power. During operation, any disruption to
the mains power supply will see the this NVR switch release, preventing the machine
restarting automatically. The user will need to physically re-start the unit after the cutterhead
has come to a complete stop.
The jointer is started on by pressing the green ON button. In regular operation, the machine
is switched off, by pressing the RED stop button.

18
OPERATIONS(cont.)
DIRECTION OF GRAIN
Avoid feeding work into the jointer against the grain. The result will be chipped and splintered
edges. Feed with the grain to obtain a smooth surface. SEE FIG 19.
FIG 19
The jointer can be set to cut any depth from a very thin shaving to 1/8” deep. The pointer on the
scale is to indicate the depth of cut. To adjust the depth of cut, loosen lock knob and turn adjusting
knob clockwise to lower and counterclockwise to raise the infeed table until the infeed table is at
the desired position. Retighten lock knob. SEE FIG 20.
FIG. 20

19
OPERATIONS(cont.)
Refer to Table 20A for recommended maximum depth of cut for different board width of soft and
hard woods.
Table 20A Maximum depth of cut
Board Width Soft Wood Hard Wood
Less than 6” 1/8” 3/32”
7” 3/32” 5/64”
8” 5/64” 1/16”
INFEED EXTENSION SUPPORT/OUTFEED EXTENSION SUPPORT
For longer board feeding, pull the infeed extension support/outfeed extension support to desired
position, fully extended width is 51”., then tighten the support lock knob (K). SEE FIG 21.
FIG 21
K