Carbatec BS-245H User manual

BS-245H MANUAL
10” Bandsaw
CARBATEC.COM.AU

FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
THANK YOU
FOR CHOOSING
Carbatec has been a trusted brand for woodworking enthusiasts
and professionals across Australia and New Zealand, since 1987.
Our quality woodworking products are designed and built to oer
value and performance, making the latest features and technological
advancements more accessible to Aussie woodworkers.
Backed by our no-fuss after-sales care and warranty support,
you can trust Carbatec to keep you woodworking, as promised.
We look forward to sharing in your woodworking journey!
If you have any questions about our products or service,
please call us on 1800 658 111 or email us at [email protected]
Find us on social media
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2
V. 1

CARBATEC.COM.AU
BS-245H WELCOME
WHAT’S IN THE BOX
A. Fence
B. Fence rail
C. Main unit mounting bolts
D. Feet
E. Stand fasteners
F. Cast table
G. Short top brace
H. Long top brace
I. Short mid rail brace
J. Long mid rail brace
K. Legs
BS-245H 10” BANDSAW
A
B
C
F
D
E
GH
I
J
K
The following items are provided
in the shipping box:
3
1. Remove parts from all of the cartons
and lay them on a clean work surface.
2. Remove any protective materials and
coatings from all of the parts and the
bandsaw. The protective coatings
can be removed by spraying WD-40
on them and wiping it o with a
soft cloth. This may need to be
redone several times before all of
the protective coatings are removed
completely.
3. Compare the items below to verify
that all items are accounted for before
discarding the shipping box.
DO NOT USE ACETONE, gasoline or lacquer
thinner to remove any protective coatings.
!
If any parts are missing, do not attempt to
plug in the power cord and turn “ON” the
bandsaw. The bandsaw can only be turned
“ON” after all the parts have been obtained
and installed correctly.
!
This bandsaw will require a minimal amount of assembly.

FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
SERIAL NUMBER:
DATE OF PURCHASE:
Record the serial number and date
of purchase in your manual for future
reference.
Key information can be found on the
inspection panel, found on the rear of
the machine.
Model:
Voltage
Freq:
Phase:
Amp:
kW:
Speed:
Lot No.:
Serial No.:
Date:
QUALITY INSPECTED
Made in for:
CARBATEC PTY LTD
Brisbane - Australian
IMPORTANT
DUST COLLECTION: All woodworking machines require eective dust extraction
to ensure quality work and longevity of the machine itself. Failure to connect
your machine to a suitable dust collector may aect your warranty. The collector
required for your machine will depend on several factors including the type of
machine and its dust port connection, distance between collector and machine,
type & frequency of use and the material being worked. We recommend a dust
collector that will provide you a minimum airow of 500-CFM when measured at the
machine connection.
4

CARBATEC.COM.AU
BS-245H
CONTENTS
Introduction 2
What’s in the box 3
Key information 4
Safety instructions - General 6-9
Safety instructions - Bandsaw 10-11
Safety instructions - Electrical 12
Overview 13
Specications 14
Assembly 15-23
Changing the saw blades 24-25
Operation 25-28
Replacement blades 29
Maintenance 30
Wiring diagram 31
Warranty 34
Troubleshooting 35
CONTENTS
NOTE: The specications, photographs, drawings and information in this manual
represent the current machine model when the manual was prepared. Changes and
improvements may be made at any time, with no obligation on the part of Carbatec
to modify previously delivered units. Reasonable care has been taken to ensure that the
information in this manual is correct, to provide you with the guidelines for the proper
safety, assembly and operation of this machine.
5

FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
IMPORTANT! Safety is the single most important consideration in the operation of this
equipment. The following instructions must be followed at all times. Failure to follow all
instructions listed below may result in electric shock, re, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend that
this tool not be modied and/or used for any other application other than that for which it
was designed. If you have any questions about its application, do not use the tool until you
have contacted us and we have advised you.
The purpose of safety symbols is to attract your attention to possible dangers. The safety
symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and
warnings they give are no substitutes for proper accident prevention measures.
!
Be sure to read and understand all safety instructions in this manual, including all safety
alert symbols such as “DANGER,” “WARNING,” and “CAUTION” before using this tool.
Failure to following all instructions listed below may result in electric shock, re, and/or
serious personal injury.
A safety alert symbol Indicates DANGER, WARNING, or CAUTION.
May be used in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided,
could result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result
in property damage.
SAFETY INSTRUCTIONS
!
!
SYMBOL MEANING
!!
Carbatec products bearing the Regulatory Compliance Mark (RCM) have been tested in
accordance with applicable Australian/New Zealand Standards to ensure their compliance
with all mandatory standards and regulations (applicable at time of original sale). Carbatec
Pty Ltd are registered as a responsible supplier with relevant Australian government
departments and our products are registered on the EESS & ACMA database.
6

CARBATEC.COM.AU
BS-245H
Operating a power tool can be dangerous
if safety and common sense are ignored.
The operator must be familiar with the
operation of this machine. Read this manual
to understand this machine. DO NOT operate
this machine IF YOU DO NOT FULLY
UNDERSTAND the limitations of this tool.
DO NOT MODIFY this machine in any way.
BEFORE USING
THIS MACHINE
!
To avoid serious injury and damage to the
tool, read and follow all of the Safety and
Operating Instructions before operating
the machine.
!
1. SOME DUST CREATED BY USING
POWER TOOLS CONTAINS
CHEMICALS known to cause cancer,
birth defects, or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement,
and other masonry products.
• Arsenic and chromium from
chemically treated lumber
Your risk from these exposures varies,
depending on how often you do this
type of work. To reduce your exposure
to these chemicals: work in a well
ventilated area and work with approved
safety equipment, such as those dust
masks that are specially designed to
lter out microscopic particles.
2. READ this entire manual. LEARN how to
use the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is
supplied with a 3-prong plug, it must
be plugged into a 3-contact electrical
receptacle. The 3rd prong is used to
ground the tool and provide protection
against accidental electric shock.
4. AVOID A DANGEROUS WORKING
ENVIRONMENT. Do not use electrical
tools in a damp environment or expose
them to rain.
5. DO NOT USE electrical tools in the
presence of FLAMMABLE liquids or
gasses.
6. ALWAYS KEEP THE WORK AREA
CLEAN, well lit, and organized. Do not
work in an environment with oor surfaces
that are slippery from debris, grease,
and wax.
7. KEEP VISITORS AND CHILDREN
AWAY. Do not permit people to be in the
immediate work area, especially when the
electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform
an operation for which it was not
designed. It will do a safer and higher
quality job by only performing operations
for which the tool was intended.
GENERAL SAFETY
SAFETY INSTRUCTIONS
7

FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
9. WEAR PROPER CLOTHING.
Do not wear loose clothing, gloves,
neckties, or jewellery. These items can
get caught in the machine during
operations and pull the operator into
the moving parts. The user must wear
a protective cover on their hair, if hair is
long, to prevent it from contacting any
moving parts.
10. CHILDPROOF THE WORKSHOP AREA
by removing switch keys, unplugging
tools from the electrical receptacles,
and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM
THE ELECTRICAL RECEPTACLE
when making adjustments, changing
parts or performing any maintenance.
12. KEEP PROTECTIVE GUARDS IN
PLACE AND IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make
sure that the power switch is in the “OFF”
position before plugging in the power cord
to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS
from the immediate area prior to turning
“ON” the machine.
15. USE ONLY RECOMMENDED
ACCESSORIES. Use of incorrect or
improper accessories could cause
serious injury to the operator and cause
damage to the tool. If in doubt, check the
instruction manual that comes with that
particular accessory.
16. NEVER LEAVE A RUNNING TOOL
UNATTENDED. Turn the power switch
to the “OFF” position. Do not leave the
tool until it has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious
injury could result if the tool tips over,
or you accidentally contact the tool.
18. DO NOT STORE ANYTHING ABOVE
OR NEAR the tool where anyone might
try to stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. Do not
extend yourself over the tool. Wear oil
resistant rubber soled shoes. Keep oor
clear of debris, grease, and wax.
20. MAINTAIN TOOLS WITH CARE. Always
keep tools clean and in good working
order. Keep all blades and tool bits sharp,
dress grinding wheels and change other
abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR
DAMAGED PARTS PRIOR TO USING
THE TOOL. Carefully check all guards to
see that they operate properly, are not
damaged, and perform their intended
functions. Check for alignment, binding
or breaking of moving parts. A guard or
other part that is damaged should be
immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE
TIRED, OR UNDER THE INFLUENCE
OF DRUGS, MEDICATION
OR ALCOHOL.
GENERAL SAFETY
8

CARBATEC.COM.AU
BS-245H
23. SECURE ALL WORK. Use clamps or
jigs to secure the work piece. This is
safer than attempting to hold the work
piece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE
DOING, AND USE COMMON SENSE
WHEN OPERATING A POWER TOOL.
A moment of inattention while operating
power tools may result in serious
personal injury.
25. ALWAYS WEAR A DUST MASK TO
PREVENT INHALING DANGEROUS
DUST OR AIRBORNE PARTICLES,
including wood dust, crystalline silica dust
and asbestos dust. Direct particles away
from face and body. Always operate tool
in well ventilated area and provide for
proper dust removal. Use dust collection
system wherever possible. Exposure to
dust may cause serious and permanent
respiratory or other injury, including
silicosis (a serious lung disease), cancer,
and death. Avoid breathing dust, and
avoid prolonged contact with dust.
Allowing dust to get into your mouth or
eyes, or lay on your skin may promote
absorption of harmful material. Always
use properly tting AS/NZS approved
respiratory protection appropriate for the
dust exposure, and wash exposed areas
with soap and water.
26. USE A PROPER EXTENSION CORD
IN GOOD CONDITION. Use of extension
cords should be avoided where possible.
When using an extension cord, be sure
to have a cord heavy enough to carry
the current your product will draw, and
with compatible pin conguration and
connections (NEVER use an extension
cord rated at less than your machine).
Longer run extensions will need heavier
duty extension cords. Only connect
your extension cord or machine to
a receptacle that accepts your plug
and never modify your plug to suit a
receptacle.
SAFETY INSTRUCTIONS
9

FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
SPECIFIC BANDSAW SAFETY
NOTE: According to the applicable product
liability law the manufacturer of this device
is not liable for damages which arise on or in
connection with this device in case of:
• Improper handling
• Non-compliance with the instructions
for use
• Repairs by third party, non authorised
skilled workers
• Installation and replacement of non-
genuine spare parts
• Improper use
RECOMMENDATIONS:
• Read the entire text of the operating
instructions prior to the assembly
and operation of the device. These
operating instructions are intended to
make it easier for you to get familiar
with your device and utilise its intended
possibilities of use.
• The operating instructions contain
important notes on how to work safely
with your machine and how to avoid
dangers, and increase the reliability and
working life of the machine.
• Retain and store these instructions near
the machine. The instructions must be
read and carefully observed by each
operator prior to starting the work.
• In addition to the safety notes contained
in the present operating instructions and
the special regulations of your country,
the generally recognised technical
rules for the operation of wood working
machines must be observed.
!
The device and packaging materials are
not toys! Children must not be allowed
to play with plastic bags, lm and small
parts! There is a risk of swallowing and
suocation!
INTENDED USE
• The machine must only be used
in technically perfect condition in
accordance with its designated use and
the instructions set out in the operating
manual, and only by safety-conscious
persons who are fully aware of the risks
involved in operating the machine. Any
functional disorders, especially those
aecting the safety of the machine,
should therefore be rectied immediately.
The safety, work and maintenance
instructions of the manufacturer as
well as the technical data given in the
calibrations and dimensions must be
adhered to.
• Relevant accident prevention regulations
and other, generally recognised safety-
technical rules must also be adhered to.
• The machine may only be used,
maintained, and operated by persons
familiar with it and instructed in its
operation and procedures. Arbitrary
alterations to the machine release the
manufacturer from all responsibility for
any resulting damages.
• The machine may only be used with
original accessories and tools made
by or recommended by the
manufacturer.
10

CARBATEC.COM.AU
BS-245H
• Any other use exceeds authorisation.
The manufacturer is not responsible
for any damages resulting from
unauthorized use; risk is the sole
responsibility of the operator.
SAFETY FOR BANDSAWS
• This bandsaw is intended for use in dry
conditions, and for indoor use only.
• Do not cut pieces of material too small
to hold by hand outside the blade guard.
• Avoid awkward hand positions where
a sudden slip could cause a hand to
move into the blade.
• Always use the blade guard to avoid
possible injury due to blade breakage.
• Never leave the work area with the
power connected, or before the machine
has come to a complete stop.
• Do not perform layout, assembly or set
up work on the table while the cutting
tool is in operation.
• Never turn your bandsaw on before
clearing the table of all objects: (tools,
scraps of wood, etc) except for the
workpiece and related feed or support
devices for the operation planned.
REMAINING HAZARDS
The machine has been built using modern
technology in accordance with recognised
safety rules. Some remaining hazards,
however, may still exist.
• Long hair and loose clothing can be
hazardous when the work piece is
rotating. Wear personal protective gear
such as a hair net and tight tting work
clothes.
• Saw dust and wood chips can be
hazardous. Always wear AS/NZS
approved personal protective gear
such as safety goggles, dust mask and
hearing protection.
• The use of incorrect or damaged mains
cables can lead to injuries caused by
electricity.
• Even when all safety measures are taken,
some remaining hazards which are not
yet evident may still be present.
• Remaining hazards can be minimised
by following the instructions in Safety
Precautions, Proper Use and
in the entire operating manual.
• Do not force the machine unnecessarily:
excessive cutting pressure may lead
to rapid deterioration of the blade and
a decrease in performance in terms of
nish and cutting precision.
• Avoid accidental starts: do not press the
start button while inserting the plug into
the socket.
SAFETY INSTRUCTIONS
11

FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
ELECTRICAL SAFETY
!
This tool must be grounded while
in use to protect the operator from
electric shock.
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides the path
of least resistance for electric current and
reduces the risk of electric shock. This tool
may be equipped with an electric cord that
has an equipment grounding conductor and
a grounding plug. The plug MUST
BE PLUGGED INTO A MATCHING
ELECTRICAL RECEPTACLE that is properly
installed and grounded in accordance with
ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED.
If it will not t the electrical receptacle,
have the proper electrical receptacle installed
by a qualied electrician.
IMPROPER ELECTRICAL CONNECTION
of the equipment grounding conductor can
result in risk of electric shock. The conductor
with the green insulation (with or without
yellow stripes) is the equipment grounding
conductor. DO NOT connect the equipment
grounding conductor to a live terminal if repair
or replacement of the electric cord or plug
is necessary.
CHECK WITH A QUALIFIED ELECTRICIAN
or service personnel if you do not
completely understand the grounding
instructions, or if you are not sure the
tool is properly grounded.
Use only a 3-wire extension cord
that has a 3-prong grounding plug
and a 3-pole receptacle that accepts
the tool’s plug. Replace a damaged or
worn cord immediately.
Power tools and machinery are intended
for use on a circuit that has an electrical
receptacle as shown in FIGURE A that
shows a 10 Amp 3-wire electrical plug and
corresponding electrical receptacle that has
a grounding conductor.
If this particular tool has been designed and
tted with a two prong electrical plug, ensure
it displays the ‘Double Insulated’ logo shown
in FIGURE B, before connecting to a 3- wire
receptacle.
!
Never modify the standard tted
electrical plugs to t your receptacle.
Fig. A Fig. B
12

CARBATEC.COM.AU
BS-245H
CARBATEC.COM.AU
OVERVIEW
10” BANDSAW OVERVIEW
A. Blade tension knob
B. Blade tracking knob
C. Blade guard knob
D. Table tilt trunnion
E. Top door lock
F. Blade guard lock knob
G. Top blade guide
H. Fence
I. Cast table
J. Bottom blade guide
K. Bottom door lock
L. Stand
M. Bottom access door
N. Fence rail
O. On/O switch
P. Top access door
O
A
M
H
D
F
G
I
K
C
L
J
B
N
P
OVERVIEW
E
13

FOR TECHNICAL SUPPORT
BRAND Carbatec
MOTOR 375W (1/2HP) induction -
Regular 10 Amp plug
SWITCH TYPE Magnetic NVR
BLADE LENGTH 1790mm
BLADE GUIDES Ball bearing with manual rise and fall
BLADE RELEASE Standard tension release
CUT DEPTH 125mm
DUST PORT 1x63.5mm (2.5”)
MINIMUM BLADE WIDTH 3.2mm (1/8”)
MAXIMUM BLADE WIDTH 10mm
MAXIMUM RIP CAPACITY 245mm
POSITIVE STOPS 0° adjustable
TABLE HEIGHT 370/1010mm
TABLE SIZE 330mm x 350mm
TABLE TILT 0°- 45°
WORKSHOP FOOTPRINT (WxDxH) 630mm x 480mm 1500mm
WHEEL DIAMETER 255mm
WHEEL TYPE Cast Alloy
WARRANTY PERIOD 1 year
SHIPPING WEIGHT 51Kg
NETT WEIGHT 47Kg
SPECIFICATIONS
14

CARBATEC.COM.AU
BS-245H ASSEMBLY
ASSEMBLY INSTRUCTIONS
NOTE: When assembling this leg stand do not
tighten the nuts and bolts until the assembly is
complete.
A. STAND ASSEMBLY
1. Using any one of the 4 legs, secure
it to one of two long top braces with
2x short dome head bolt, washer and
nuts.
Fig. A1
2. Attach opposite leg in the same way,
with dome head bolt, washer & nuts
Fig. A2
3. Locate and attach the longest mid
rail brace, and attach between the leg
sections approx half way down, with
a single dome head bolt, washer &
nut on each leg.
Fig. A3
4. Repeat steps 1-3 to assemble the two
remaining legs with long top rail and
long mid rail brace in the same way.
Fig. A1
Fig. A2
Fig. A3
15

STAND ASSEMBLY
FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
5. Use one preassembled leg section.
Attach the 2 shorter top braces with
4x dome head bolts, washers and nuts.
Fig. A4
6. Attach the 2 short mid rail braces with
2x dome head bolts, washers and
nuts.
Fig. A5
7. Finally, attach the other preassembled
leg section, to the rest of the frame
using the 4x dome head bolts,
washers and nuts at the top of the
stand, and 2x at the mid rail.
Fig. A6
8. Turn the stand upright and check
for completeness. Again, ensure the
nuts are only loosely tightened at this
stage.
Fig. A7
Fig. A6
Fig. A5
Fig. A7
Fig. A4
16

CARBATEC.COM.AU
BS-245H
B. FITTING THE BANDSAW
TO THE STAND
1. Push the 4x rubber feet on to the
bottom of the stand legs.
Fig. B1
2. From under the top of the stand
frame, put the 4x long hex bolts
through the stand top (in each of
the 4 corners), and fasten a nut onto
each. Tighten these bolts & nuts prior
to continuing.
Fig. B2
3. Place the stand on a at stable
surface.
Fig. B3
4. Carefully tilt the carton containing the
main bandsaw body, to the upright
position.
Fig. B4
5. Slide the main body and packaging
out of the carton or carefully cut the
carton o the packaging. Remove
all remaining packaging and plastic
protective cover.
FITTING TO THE STAND
CAUTION! The machine is heavy.
Additional help or a suitable lifting
device or support will be required for
lifting the machine onto the stand.
Fig. B3
Fig. B2
Fig. B1
Fig. B4
ASSEMBLY
17

FITTING TO THE STAND
FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
You may require assistance for the
following step. Lift the main body up and
onto the top of the stand. Be aware of the
exposed bandsaw blade while lifting.
6. Take care to align the 4x protruding
bolts on the stand, with the 4x holes
on the base of the main bandsaw
body.
Fig. B7
7. Using the 4x remaining wash and
nuts, attach the main body to the
stand, and tighten.
Fig. B8 & B9
8. At this stage, please ensure the entire
unit is sitting level, and then proceed
to tighten the 24x nuts on the stand
itself.
NOTE: Check for any visible damage which
may have occurred during transport. If
a damage is detected notify your dealer
immediately.
Fig. B7
Fig. B8
Fig. B9
!
18

CARBATEC.COM.AU
BS-245H
C. INSTALLING TO TRUNNION
1. Loosen the wing nut between the
upper and lower trunnion, place
into the horizontal position and
re-tighten.
Fig. C1
2. Slide the cast iron table (smooth
side up) onto the trunion passing the
blade through the table slot from the
rear of the machine.
3. Align and attach the table to
the upper trunnion with the 4x
M6x12mm hex bolt and lock
washers. Access to the inner rear
holes may be simpler if you leave
them till last, and tilt the table to
the 45°position to give you better
access.
Fig. C2 & C3
4. Place the blade tension knob onto
the matching shaft on the top of the
upper cabinet.
Fig. C4
FINAL ASSEMBLY
Fig. C1
Fig. C3
Fig. C4
Fig. C2
ASSEMBLY
19

FINAL ASSEMBLY
FOR TECHNICAL SUPPORT CALL 1800 658 111
BS-245H
5. To t the supplied fence, prepare the
two smaller wing knobs and t with
a washer to the outer left and right
holes situated under the front leading
edge of the cast iron table. These
should be tted with sucient gap to
allow the fence rail to slot in.
Fig.C5
6. Slide the front fence rail onto the
table, lining up with the two knobs
tted in previous step, and tighten.
Fig.C6
7. Pass the long tapered table alignment
pin through the hole at the centre
front of the table slot, and attach the
kip lock lever to the underside and
tighten.
Fig.C7
8. Attach the fence to the machine
by rotating the front lever (in the
unlocked position) to allow adequate
clamping pressure between back of
table and front fence rail when lever is
in the locked position. The lever lock
should be adjusted to allow simple
lock/unlock without the need for
adjustment.
Fig.C8
Fig. C5
Fig. C6
Fig. C7
Fig. C8
20