Carbatec SS-400H User manual

SS-400H MANUAL
Variable Speed Scroll Saw
with Rotary Tool
CARBATEC.COM.AU

FOR TECHNICAL SUPPORT CALL 1800 658 111
SS-400H
THANK YOU
FOR CHOOSING
Carbatec has been a trusted brand for woodworking enthusiasts
and professionals across Australia and New Zealand, since 1987.
Our quality woodworking products are designed and built to oer
value and performance, making the latest features and technological
advancements more accessible to Aussie woodworkers.
Backed by our no-fuss after-sales care and warranty support,
you can trust Carbatec to keep you woodworking, as promised.
We look forward to sharing in your woodworking journey!
If you have any questions about our products or service,
please call us on 1800 658 111 or email us at [email protected]
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V. 3

CARBATEC.COM.AU
SS-400H WELCOME
WHAT’S IN THE BOX
SS-400H VARIABLE
SPEED SCROLL SAW
A. Scroll Saw with foot switch
B. Rotary tool attachment
C. Rotary tool accessories
D. Dust collection adaptor
E. Allen keys x3
F. Pinless blade chucks x2
G. Plastic blade guard
H. Attachable battery powered light
I. Tool spanner
3
A
B
C
D
E
F
G
H
I
This Scroll Saw will require a minimal amount
of assembly.
1. Remove parts from all of the cartons
and lay them on a clean work surface.
2. Remove any protective materials and
coatings from all of the parts and the
Scroll Saw. The protective coatings can
be removed by spraying WD-40 on them
and wiping it o with a soft cloth. This
may need to be redone several times
before all of the protective coatings are
removed completely.
!
CAUTION: DO NOT use acetone, gasoline
or lacquer thinner to remove any protective
coatings.
3. Compare the items below to verify that all
items are accounted for before discarding
the shipping box.
!
If any parts are missing, do not attempt to
plug in the power cord and turn “ON” the
Scroll Saw. The Scroll Saw can only be turned
“ON” after all the parts have been obtained
and installed correctly.
The following items are provided
in the shipping box:

FOR TECHNICAL SUPPORT CALL 1800 658 111
SS-400H
SERIAL NUMBER:
DATE OF PURCHASE:
Record the serial number and date of purchase
in your manual for future reference.
Key information can be found
on the inspection panel, found
on the rear of the machine.
Model:
Voltage
Freq:
Phase:
Amp:
kW:
Speed:
Lot No.:
Serial No.:
Date:
QUALITY INSPECTED
Made in for:
CARBATEC PTY LTD
Brisbane - Australian
VER. 03
4

CARBATEC.COM.AU
SS-400H
CONTENTS
Introduction 2
What’s in the box 3
Key information 4
Safety instructions - General 6-9
Safety instructions - Scroll Saw 10-11
Safety instructions - Electrical 12
Overview 14
Specications 15
Assembly 17-18
Changing the saw blades 19-20
Operation 22-25
Maintenance 26
Parts diagram 28
Parts list 29-30
Wiring diagram 31
Warranty details 32
Troubleshooting 33
Blade selection 34-35
CONTENTS
5

FOR TECHNICAL SUPPORT CALL 1800 658 111
SS-400H
IMPORTANT! Safety is the single most important consideration in the operation of this
equipment. The following instructions must be followed at all times. Failure to follow all
instructions listed below may result in electric shock, re, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend that
this tool not be modied and/or used for any other application other than that for which it was
designed. If you have any questions about its application, do not use the tool until you have
contacted us and we have advised you.
The purpose of safety symbols is to attract your attention to possible dangers. The safety
symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and
warnings they give are no substitutes for proper accident prevention measures.
!
Be sure to read and understand all safety instructions in this manual, including all safety
alert symbols such as “DANGER,” “WARNING,” and “CAUTION” before using this tool.
Failure to following all instructions listed below may result in electric shock, re, and/or
serious personal injury.
A safety alert symbol Indicates DANGER, WARNING, or CAUTION.
May be used in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided,
could result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result
in property damage.
SAFETY INSTRUCTIONS
!
!
SYMBOL MEANING
!!
Carbatec products bearing the Regulatory Compliance Mark (RCM) have been tested in
accordance with applicable Australian/New Zealand Standards to ensure their compliance
with all mandatory standards and regulations (applicable at time of original sale). Carbatec
Pty Ltd are registered as a responsible supplier with relevant Australian government
departments and our products are registered on the EESS & ACMA database.
6

CARBATEC.COM.AU
SS-400H
Operating a power tool can be dangerous
if safety and common sense are ignored.
The operator must be familiar with the
operation of this machine. Read this manual
to understand this machine. DO NOT operate
this machine if you do not fully understand the
limitations of this tool. DO NOT modify this
machine in any way.
BEFORE USING
THIS MACHINE
!
To avoid serious injury and damage to the
tool, read and follow all of the Safety and
Operating Instructions before operating
the machine.
!
1. Some dust created by using power tools
contains chemicals to cause cancer, birth
defects, or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks,
cement, and other masonry
products.
• Arsenic and chromium from
chemically treated lumber
Your risk from these exposures varies,
depending on how often you do this
type of work. To reduce your exposure to
these chemicals: work in a well ventilated
area and work with approved safety
equipment, such as those dust masks
that are specially designed to lter out
microscopic particles.
2. READ the entire Owner’s Manual.
LEARN how to use the tool for its
intended applications.
3. GROUND ALL TOOLS. If the tool is
supplied with a 3-prong plug, it must
be plugged into a 3-contact electrical
receptacle. The 3rd prong is used to
ground the tool and provide protection
against accidental electric shock.
4. AVOID A DANGEROUS WORKING
ENVIRONMENT. DO NOT use electrical
tools in a damp environment or expose
them to rain.
5. DO NOT use electrical tools in the
presence of ammable liquids or gasses.
6. ALWAYS keep the work area clean, well
lit, and organized. DO NOT work in an
environment with oor surfaces that are
slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY.
DO NOT permit people to be in the
immediate work area, especially when the
electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform
an operation for which it was not
designed. It will do a safer and higher
quality job by only performing operations
for which the tool was intended.
GENERAL SAFETY
SAFETY INSTRUCTIONS
7

FOR TECHNICAL SUPPORT CALL 1800 658 111
SS-400H
9. WEAR PROPER CLOTHING.
DO NOT wear loose clothing, gloves,
neckties, or jewelry. These items can
get caught in the machine during
operations and pull the operator into
the moving parts. The user must wear
a protective cover on their hair, if the
hair is long, to prevent it from contacting
any moving parts.
10. CHILDPROOF THE WORKSHOP AREA
by removing switch keys, unplugging
tools from the electrical receptacles,
and using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM
THE ELECTRICAL RECEPTACLE
when making adjustments, changing
parts or performing any maintenance.
12. KEEP PROTECTIVE GUARDS IN
PLACE AND IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make
sure that the power switch is in the
“OFF” position before plugging in the
power cord to the electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS
from the immediate area prior to turning
“ON” the machine.
15. USE ONLY RECOMMENDED
ACCESSORIES. Use of incorrect or
improper accessories could cause
serious injury to the operator and cause
damage to the tool. If in doubt, check
the instruction manual that comes with
that particular accessory.
16. NEVER LEAVE A RUNNING TOOL
UNATTENDED. Turn the power switch
to the “OFF” position.
DO NOT leave the tool until it has come
to a complete stop.
17. DO NOT STAND ON A TOOL. Serious
injury could result if the tool tips over,
or you accidentally contact the tool.
18. DO NOT store anything above or near
the tool where anyone might try to stand
on the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT
extend yourself over the tool. Wear oil
resistant rubber soled shoes. Keep oor
clear of debris, grease, and wax.
20. MAINTAIN TOOLS WITH CARE. Always
keep tools clean and in good working
order. Keep all blades and tool bits
sharp, dress grinding wheels and change
other abrasive accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR
DAMAGED PARTS PRIOR TO USING
THE TOOL. Carefully check all guards
to see that they operate properly, are not
damaged, and perform their intended
functions. Check for alignment, binding
or breaking of moving parts. A guard or
other part that is damaged should be
immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE
TIRED, OR UNDER THE INFLUENCE
OF DRUGS, MEDICATION
OR ALCOHOL.
GENERAL SAFETY
8

CARBATEC.COM.AU
SS-400H
23. SECURE ALL WORK. Use clamps or
jigs to secure the work piece. This is
safer than attempting to hold the work
piece with your hands.
24. STAY ALERT, WATCH WHAT YOU ARE
DOING, AND USE COMMON SENSE
WHEN OPERATING A POWER TOOL.
A moment of inattention while operating
power tools may result in serious
personal injury.
25. ALWAYS WEAR A DUST MASK TO
PREVENT INHALING DANGEROUS
DUST OR AIRBORNE PARTICLES,
including wood dust, crystalline silica
dust and asbestos dust. Direct particles
away from face and body. Always
operate tool in well ventilated area
and provide for proper dust removal.
Use dust collection system wherever
possible. Exposure to the dust may
cause serious and permanent respiratory
or other injury, including silicosis (a
serious lung disease), cancer, and death.
Avoid breathing the dust, and avoid
prolonged contact with dust. Allowing
dust to get into your mouth or eyes, or
lay on your skin may promote absorption
of harmful material. Always use properly
tting AS/NZS approved respiratory
protection appropriate for the dust
exposure, and wash exposed areas with
soap and water.
26. USE A PROPER EXTENSION CORD
IN GOOD CONDITION. Use of extension
cords should be avoided where possible.
When using an extension cord, be sure
to have a cord heavy enough to carry
the current your product will draw, and
with compatible pin conguration and
connections (NEVER use an extension
cord rated at less than your machine).
Longer run extensions will need heavier
duty extension cords. Only connect
your extension cord or machine to
a receptacle that accepts your plug
and never modify your plug to suit a
receptacle.
SAFETY INSTRUCTIONS
9

FOR TECHNICAL SUPPORT CALL 1800 658 111
SS-400H
SPECIFIC SCROLL SAW SAFETY
NOTE: According to the applicable product
liability law the manufacturer of this device
is not liable for damages which arise on or in
connection with this device in case of:
• Improper handling
• Non-compliance with the instructions
for use
• Repairs by third party, non authorised
skilled workers
• Installation and replacement of non-
genuine spare parts
• Improper use
RECOMMENDATIONS:
• Read the entire text of the operating
instructions prior to the assembly and
operation of the device. These operating
instructions are intended to make it easier
for you to get familiar with your device
and utilise its intended possibilities of use.
• The operating instructions contain
important notes on how to work safely
with your machine and how to avoid
dangers, and increase the reliability and
working life of the machine.
• Retain and store these instructions near
the machine. The instructions must be
read and carefully observed by each
operator prior to starting the work. Only
persons who have been trained in the use
of the machine and have been informed
on the related dangers and risks are
allowed to use the machine.
• In addition to the safety notes contained
in the present operating instructions and
the special regulations of your country, the
generally recognised technical rules for
the operation of wood working machines
must be observed.
!
The device and packaging materials are
not toys! Children must not be allowed
to play with plastic bags, lm and small
parts! There is a risk of swallowing and
suocation!
INTENDED USE
• The machine must only be used
in technically perfect condition in
accordance with its designated use and
the instructions set out in the operating
manual, and only by safety-conscious
persons who are fully aware of the risks
involved in operating the machine. Any
functional disorders, especially those
aecting the safety of the machine, should
therefore be rectied immediately. The
safety, work and maintenance instructions
of the manufacturer as well as the
technical data given in the calibrations
and dimensions must be adhered to.
• Relevant accident prevention regulations
and other, generally recognized safety-
technical rules must also be adhered to.
• The machine may only be used,
maintained, and operated by persons
familiar with it and instructed in its
operation and procedures. Arbitrary
alterations to the machine release the
manufacturer from all responsibility for
any resulting damages.
• The machine may only be used with
original accessories and tools made
by or recommended by the manufacturer.
• Any other use exceeds authorisation.
The manufacturer is not responsible
for any damages resulting from
unauthorized use; risk is the sole
responsibility of the operator.
10

CARBATEC.COM.AU
SS-400H
Please note that our equipment has not been
designed for use in commercial, trade or
industrial applications. Our warranty may be
voided if the equipment is used in commercial,
trade or industrial businesses or for equivalent
purposes.
ADDITIONAL SAFETY RULES
FOR SCROLL SAWS
• This scroll saw is intended for use in dry
conditions, and for indoor use only.
• Do not cut pieces of material too small
to hold by hand outside the blade guard.
• Avoid awkward hand positions where
a sudden slip could cause a hand to move
into the blade.
• Always use the blade guard to avoid
possible injury due to blade breakage.
• Never leave the scroll saw work area
with the power connected), or before the
machine has come to a complete stop.
• Do not perform layout, assembly or set
up work on the table while the cutting tool
is in operation.
• Never turn your scroll saw on before
clearing the table of all objects: (tools,
scraps of wood, etc) except for the
workpiece and related feed or support
devices for the operation planned.
REMAINING HAZARDS
The machine has been built using modern
technology in accordance with recognised
safety rules. Some remaining hazards,
however, may still exist.
• Long hair and loose clothing can be
hazardous when the work piece is
rotating. Wear personal protective gear
such as a hair net and tight tting work
clothes.
• Saw dust and wood chips can be
hazardous. Always wear AS/NZS
approved personal protective gear such
as safety goggles, dust mask and hearing
protection.
• The use of incorrect or damaged mains
cables can lead to injuries caused by
electricity.
• Even when all safety measures are taken,
some remaining hazards which are not yet
evident may still be present.
• Remaining hazards can be minimized
by following the instructions in Safety
Precautions, Proper Use and
in the entire operating manual.
• Do not force the machine unnecessarily:
excessive cutting pressure may lead to
rapid deterioration of the blade and a
decrease in performance in terms of nish
and cutting precision.
• Avoid accidental starts: do not press the
start button while inserting the plug into
the socket.
SAFETY INSTRUCTIONS
11

FOR TECHNICAL SUPPORT CALL 1800 658 111
SS-400H
ELECTRICAL SAFETY
!
This tool must be grounded while
in use to protect the operator from
electric shock.
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides the path
of least resistance for electric current and
reduces the risk of electric shock. This tool
may be equipped with an electric cord that
has an equipment grounding conductor and
a grounding plug. The plug MUST be plugged
into a matching electrical receptacle that is
properly installed and grounded in accordance
with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED.
If it will not t the electrical receptacle,
have the proper electrical receptacle installed
by a qualied electrician.
IMPROPER ELECTRICAL CONNECTION
of the equipment grounding conductor can
result in risk of electric shock. The conductor
with the green insulation (with or without
yellow stripes) is the equipment grounding
conductor. DO NOT connect the equipment
grounding conductor to a live terminal if repair
or replacement of the electric cord or plug
is necessary.
CHECK with a qualied electrician
or service personnel if you do not
completely under- stand the grounding
instructions, or if you are not sure the
tool is properly grounded.
Use only a 3-wire extension cord
that has a 3-prong grounding plug
and a 3-pole receptacle that accepts
the tool’s plug. replace a damaged or
worn cord immediately.
Power tools and machinery are intended
for use on a circuit that has an electrical
receptacle as shown in FIGURE A. FIGURE
Ashows a 10 Amp 3-wire electrical plug and
corresponding electrical receptacle that has
a grounding conductor.
If this particular tool has been designed and
tted with a two prong electrical plug, ensure
it displays the ‘Double Insulated’ logo shown
in FIGURE B, before connecting to a 3- wire
receptacle.
!
Never modify the standard tted
electrical plugs to t your receptacle.
Fig. A Fig. B
12

CARBATEC.COM.AU
SS-400H
13

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SS-400H
OVERVIEW
VARIABLE SPEED SCROLL SAW OVERVIEW
Fig. 1
A. Blade tension leaver and screw.
B. Blade guard
C. Work piece hold down
D. Air blower
E. Speed control dial
F. On/O button
G. Angle scale
H. Battery powered light
I. Rotary tool with exible shaft
J. Setting gauge for pinless saw blades
K. Foot switch
L. Continuous / foot switch control
14
B
A
C
F
G
H
I
J
K
D
E
L

CARBATEC.COM.AU
SS-400H
SPECIFICATIONS
WARRANTY 1 year
MOTOR 125W (1/6 HP) Induction
- Regular 10 Amp plug
BLADE LENGTH 127mm
CUTS PER MINUTE 550 to 1600
DUST PORT 40mm
MAXIMUM DEPTH OF CUT 50mm
STROKE 15mm
TABLE MATERIAL Aluminium Casting
TABLE TILT 0° - 45°
WORKSHOP FOOTPRINT (WxDxH) 640 x 300 x 370mm
WORK LIGHT PROVISION Included (LED - Battery operated)
WEIGHT 10.7kg
NOTE: The specications, photographs, drawings and information in this manual
represent the current machine model when the manual was prepared. Changes and
improvements may be made at any time, with no obligation on the part of Carbatec
to modify previously delivered units. Reasonable care has been taken
to ensure that the information in this manual is correct, to provide you with the
guidelines for the proper safety, assembly and operation of this machine.
SPECIFICATIONS
15

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SS-400H
16

CARBATEC.COM.AU
SS-400H ASSEMBLY
ASSEMBLY INSTRUCTIONS
BLADE GUARD ASSEMBLY.
Fig. 2
• Install the blade guard to the holder as
shown in the diagram. Secure the screws
with a nut and washer.
• Lift the saw onto the frame and base and
push it onto the workbench.
• Familiarize yourself with the saw operating
elements and features.
MOUNTING THE SAW
ON A WORK BENCH.
Fig. 3
• A workbench made from solid wood is
better than one made of plywood, as
interfering vibrations and noise are more
noticeable with plywood.
• The necessary tools and small parts for
assembling the saw on a workbench are
not supplied with the saw. However, use
equipment of at least the following size:
Mounting Hardware (not included)
• 4 Hexagonal bolts (6mm) 1/4-20 x length
• 4 Flat seal (7mm) 9/321.0
• 4 Washers (7mm) 9/321.0.
• 8 Hexagonal nuts (6 mm) 1/4-20
Drill holes into the seating surface and then
insert the screws.
NOTE: A rubber base for reduction of noise is
not supplied with the saw either. However, we
recommend that you use such a base to keep
vibration and noise to a minimum. Ideal size
400 x 240 mm.
E. Saw body
F. Rubber base
G. Work bench
H. Flat seal
I. Washer
J. Hexagonal nut
K. Lock nut
L. Hexagonal bolt
Fig. 2
Fig. 3
17
F
G
HI
J
K
L
E

FOR TECHNICAL SUPPORT CALL 1800 658 111
SS-400H
SETTING THE TABLE
SETTING THE TABLE
FOR 90°CUTS
Fig. 4 Setting the angle scale
• Release the star knob (A) and bring
the saw bench (B) to a correct angle (D)
in relation to the saw blade (C).
• Use a square to measure the angle
between the blade and the bench.
• Tighten the star knob (A) again when 90°.
NOTE: the angle scale is a useful piece of
supplementary equipment, but should not be
used for precision work. Use scrap wood for
saw tests, adjust the bench if necessary.
NOTE: The bench should not rest
on the motor block, this can cause
undesirable noise and vibration.
SETTING THE TABLE
FOR ANGLED CUTS.
Fig. 4+5
• The saw bench can be positioned at up
to a 45º angle position to the left of the
horizontal position.
• You can read o the approximate angle
by using the angle scale located under the
work bench. For more exact adjustment,
use scrap wood for some saw tests;
adjust the bench if necessary.
• Follow the instructions above before
tensioning the star knob.
Fig. 4
Fig. 5
18
B
C
D
A

CARBATEC.COM.AU
SS-400H ASSEMBLY
CHANGING THE SAW BLADES
!
Switch o the saw and remove the mains
supply plug before installing saw blades
in order to avoid injuries caused by
unintentional! activation of the saw.
A. PINLESS BLADES
Fig. 6
Use the blade chucks (E) with pinless
saw-blades. The saw-blade is xed
with Allen screws.
A1 Saw-blade removal
Fig. 7+8, 10
• Extract the saw-blade by sliding the
table’s insert up, then lift up the blade
tension lever (I).
• Slightly press the upper arm (M) down
(g. 10).
• Then remove the saw blade by pulling it
forward out of the supports and through
the access in the table.
A2 Inserting the saw-blade:
• Preset the pinless blade into the blade
chucks - using the blade setting jig built
into the top arm (g. 6).
• Put the saw-blade with the two adapters
into the lower support, the other end into
the upper support.
• Slightly press the upper arm (M) down
(g 10) before hooking it in.
• Tighten the blade with the tightening
screw (I)(g.7) By lowering the tensioning
lever. Rotate the lever clockwise to further
tension the blade.
NOTE: Blade teeth on most scroll saw blades
should be facing down towards the table.
E
Fig. 6
Fig. 7
Fig. 8
19
I

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SS-400H
B. PINNED SAW BLADE
Fig. 7-11
Pinless blade chucks are not required for
pinned blades. Store your pinless blade
chucks in a safe place for re-use.
B1 Saw blade removal
Fig. 7 + 8
• Extract the saw-blade by sliding the
table’s insert up, then lift up the blade
tension lever (I).
• Slightly press the upper arm (M) down
(g. 10).
• Then remove the saw blade by pulling it
forward out of the supports and through
the access in the table.
B2 Inserting the saw-blade
Fig. 7, 9-11
• Put the saw-blade into the lower support,
the other end into the upper support.
• Slightly press the upper arm (M) down
(g 10) before hooking it in.
• Tighten the blade with the tightening
screw (I)(g.7) By lowering the tensioning
lever. Rotate the lever clockwise to further
tension the blade.
Note: Blade teeth on most scroll saw blades
should be facing down towards the table.
CHANGING THE SAW BLADES
M
Fig. 9
Fig. 10
Fig. 11
20