Carefree Freedom RM User manual

052978-351r8 Printed in USA November, 2018
S ERVICE M ANUAL
FREEDOM RM
R OOF M OUNTED L ATERAL A RM A WNING
M ANUAL AND M OTORIZED F REEDOM RM
RV
Read this manual before installing or using this product. Failure to follow the
instructions and safety precautions in this manual can result in personal injury
and/or cause the product to not operate properly.
MANUAL
MOTORIZED
The Freedom Awnings are state of the art lateral arm awnings. When retracted, the housing provides
protection against the elements while the streamlined styling blends in with the coach sidewall. The full
tension canopy fabric allows the awning to be partially or fully extended for best shade coverage.
Each unit is equipped with lateral support arms. No vertical arms interfere with coach sidewalls, custom
graphics or equipment that may be mounted on the sidewalls.
Additional Features:
Fully retractable and self-storing;
Available as manual or motorized; (Note: 4.5 & 5 meter only available as motorized)
The sealed awning motor operates on standard 12VDC (range 10VDC to 14VDC);
 Case and frame are constructed of high-strength aluminum extrusions .
These instructions apply to all models listed. Details and procedures unique to a specific
model are labeled appropriately.

TABLE OF CONTENTS
Product Specifications.................................................................................................................. 1
Standard System Adjustments .................................................................................................... 2
Manual Override (Motorized Only)..........................................................................................................2
Original Configuration .........................................................................................................................2
Current Configuration..........................................................................................................................2
Pitch Adjustment.....................................................................................................................................2
Adjusting the Motor Limits ......................................................................................................................3
Out Limit Switch ..................................................................................................................................3
IN Limit Switch ....................................................................................................................................3
Standard Maintenance............................................................................................................................4
Fabric Care .........................................................................................................................................4
Mildew .................................................................................................................................................4
Pooling ................................................................................................................................................4
Hardware Maintenance .......................................................................................................................4
Motor Maintenance .............................................................................................................................4
Canopy Replacement (Original Configuration)........................................................................... 5
Canopy Replacement (Current Configuration) ........................................................................... 6
Spring Arm Replacement.............................................................................................................. 8
Lead Rail Connector...............................................................................................................................8
Removing the Lead Rail Connector ....................................................................................................8
Attaching the Arm to the Lead Rail♣...................................................................................................8
Replacing the Arm ..................................................................................................................................9
Motor Replacement ..................................................................................................................... 10
Preliminary Steps (All Configurations) ..................................................................................................10
Replacing the Motor (Original Configuration) .......................................................................................11
Replacing the Motor (Current Configuration)........................................................................................12
Switch Wiring Freedom RM (motorized only) .......................................................................................13
Flipper Latch Replacement (Support Legs) .............................................................................. 14
Part Number Listing .................................................................................................................... 15
Part Number/Serial Number Location...................................................................................................15
Freedom RM Motorized (4m and smaller Original Configuration) ........................................................15
Freedom RM Motorized (4.5m& 5m Original Configuration) ................................................................17
Freedom RM Motorized (Current Configuration) ..................................................................................19
Freedom RM Manual Crank .................................................................................................................21
Freedom RM Bracket Kits.....................................................................................................................23

P ROPRIETARY S TATEMENT
The Freedom RM Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado,
USA. The information contained in or disclosed in this document is considered proprietary to Carefree of
Colorado. Every effort has been made to ensure that the information presented in the document is
accurate and complete. However, Carefree of Colorado assumes no liability for errors or for any damages
that result from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
S AFETY I NFORMATION
This is the safety alert symbol. It is used to alert individuals to potential
personal injury hazards. Obey all safety messages that follow this symbol to
avoid possible personal injury or death.
WARNING
Indicates a hazardous situation, which if not avoided, could result in death or
serious bodily injury.
CAUTION
Indicates a hazardous situation, which if not avoided, may result in minor or
moderate bodily injury.
NOTICE
Indicates a situation that may result in equipment-related damage.
General Safety:
WARNING This product can expose you to chemicals including Di-isodecyl phthalate
(DIDP), Vinyl Chloride and Formaldehyde, which are known to the state of California to cause
cancer or birth defects or other reproductive harm. For more information visit
www.P65warnings.ca.gov
WARNING Shock Hazard. Always disconnect battery or power source before
working on or around the electrical system.
WARNING Always wear appropriate safety equipment (i.e. goggles).
CAUTION Always use appropriate lifting devices and/or helpers when lifting or
holding heavy objects.
NOTICE When using fasteners, do not over tighten. Soft materials such as fiberglass and
aluminum can be "stripped out" and lose the ability to grip and hold.
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020 a Scott Fetzer company

Carefree of Colorado Service Manual FREEDOM RM
052978-351r8 1
PRODUCT SPECIFICATIONS
Widths: Available Sizes for Motorized Freedom RM
Available Sizes for Manual Freedom RM
centimeters 244 257 300 350 400 450 500
inches 96 101 118 138 157 177 197
Extension: 180cm (72") 200cm (80") 250cm (98")
NOTE: Actual awning Length: Motorized = 2.69" shorter than stated length;
Manual = 2" shorter than stated length
Note: 4.5 meter and 5 meter awnings are only available in the motorized configuration.
LEADING EDGE POSITION ACTUATION AND CONTROL
Power: Lateral Arm Spring Minimum Tension: Open
Position Control: Motorized: Roll Out/In Controlled by Electrical Motor SPDT, Center Off Switch
Manual: Roll Out/In Controlled by Manual Crank
MOTOR SPECIFICATIONS
Motor Type: Tubular
Power: 12VDC Minimum: 10VDC Output: 30 Watts
Nominal Current: 2.5Amps Max Current: 14Amps (stall @ min voltage)
Power Source: Motor and controls are routed and hardwired into the vehicle’s 12V system
Speed 15 rpm
COLORS AVAILABLE
Case Satin, White or Black
Fabric:
1
Vinyl
RMF001e
Awning Length
Fabric Width 3.8cm
[1.5"]
5cm [2"]
15.4cm
[6"]
16.5cm
[6.5"]
Motorized
Current Configuration (up to 5 meter)
Awning Length
Fabric Width 3.8cm
[1.5"]
5cm [2"]
15.4cm
[6"]
16.5cm
[6.5"]
Motorized
Original Configuration (up to 4 meter)
Awning Length
Fabric Width 5cm
[2"]
9.4cm [3.7"]
15.4cm
[6"]
16.5cm
[6.5"]
Motorized
Original Configuration (4.5 & 5 meter)
Awning Length
Fabric Width 3.8cm
[1.5"]
6.9cm [2.7"]
15.4cm
[6"]
16.5cm
[6.5"]
Manual Crank
Current
Original
There are two configurations of the motorized Freedom RM.
The original configuration is identified by the five (5) screws in the endcap.
The current configuration has one (1) screw in the endcap.
Dimensions shown are given for reference only and may vary based actual installation.

Carefree of Colorado Service Manual FREEDOM RM
052978-351r8 2
STANDARD SYSTEM ADJUSTMENTS
MANUAL OVERRIDE (MOTORIZED ONLY)
If power to the vehicle is not available, the awning can be safely retracted using the manual override
located on the idler (right) end of the case.
NOTE: This procedure cannot be used to extend the awning.
Original Configuration
1. Remove the plug from the right endcap and save.
2. Insert a 3/8" socket drive extension and handle into the square drive
hole inside the end cap.
3. Turn the handle clockwise until the awning is retracted.
4. Reinstall the plug
Current Configuration
1. Remove the right outer endcap and save.
2. Insert a 3/8" socket drive extension and handle into the square
drive hole inside the inner end cap.
3. Turn the handle clockwise until the awning is retracted.
4. Reinstall the outer cap.
NOTICE After closing the awning with the manual override, the lead rail may move out from the
case 1/4" -1/2". This is normal and the awning is secure for travel until power is restored or repairs are
completed. Do not attempt to force the lead rail in with the override, serious damage can occur to the
awning.
PITCH ADJUSTMENT
The awning opens and closes with a steep pitch. On low profile vans, the leading edge of the awning may
hit the top of the sliding door if the door is open while extending or retracting the awning. To prevent this,
the lower limit of the pitch can be adjusted upwards.
1. Open the awning to access the adjustment screws located on the arm case knuckles.
2. Have a second person lift up on the lead rail to relieve the pressure
on the adjustment screws.
3. Using a 4mm allen wrench, turn the adjustment screw clockwise to
raise the lead rail; turn the adjustment screw counterclockwise to
lower the lead rail.
4. Repeat for each arm. Ensure that the lead rail is parallel with the
awning case.
RMF019a
3/8" Socket
Drive Extension
Remove
Cover
Remove Plug
RMF019
3/8" Socket
Drive Extension
RMF038
Case Knuckle
Lower Raise
Pitch Adjustment Screw

Carefree of Colorado Service Manual FREEDOM RM
052978-351r8 3
ADJUSTING THE MOTOR LIMITS
For service procedures, it may be necessary to reset the switches. The “out” limit switch is stops the motor when
the awning is fully extended. The “in” limit switch stops the motor when the awning is fully retracted.
The limit switches are located inside the LH motor endcap. To access the switches:
For the original configuration remove the plugs from the rear of the endcap.
For the current configuration remove the outer motor endcap.
Out Limit Switch
1. Extend the awning out completely.
2. Confirm that the arms are fully extended. The motor should stop and the fabric should be tight. If the
motor continues to run, the fabric will sag; or, if the motor quits before the arms are fully extended, it will
be necessary to adjust the “OUT” limit switch.
NOTE: It is best to make the adjustments in increments of a single turn. 3 full turns of the screw
equals approximately 2” of fabric extension.
3. If the fabric sags:
3.1. Retract the awning until the fabric is tight then retract an addition 10"-12".
3.2. Use a 4mm Allen wrench to turn the “OUT” limit switch COUNTERCLOCKWISE to reduce the motor run time.
3.3. Extend to confirm that the adjustment is correct.
3.4. Repeat the procedure until the awning extends correctly.
4. If the arms do not extend completely:
4.1. Retract the awning approximately 10"-12".
4.2. Use a 4mm Allen wrench to turn the “OUT” limit switch CLOCKWISE to increase the motor run time.
4.3. Extend to confirm that the adjustment is correct.
4.4. Repeat the procedure until the awning extends correctly.
IN Limit Switch
1. Retract the awning in completely.
2. Confirm that the arms are fully retracted. The motor should stop when the awning is fully retracted. If
the motor quits before the arms are fully retracted; or, if the motor continues to run after the awning is
closed, it will be necessary to adjust the “IN” limit switch.
NOTE: It is best to make the adjustments in increments of a single turn. 3 full turns of the screw
equals approximately 2” of fabric extension.
3. If the motor stops before the awning is fully retracted:
3.1. Extend the awning 10"-12".
3.2. Turn the “IN” limit switch CLOCKWISE to increase the motor run time.
3.3. Retract the awning to confirm that the adjustment is correct.
3.4. Repeat the procedure until the awning retracts correctly.
4. If the motor continues to run:
4.1. Extend the awning approximately 10"-12".
4.2. Turn the “IN” limit switch COUNTERCLOCKWISE to decrease the motor run time.
4.3. Extend and retract to confirm that the adjustment is correct.
“OUT”
4mm Hex
4mm Hex
RMF020b
“OUT”
“IN”
4mm Hex
4mm Hex
“IN”
Original Configuration Current Configuration

Carefree of Colorado Service Manual FREEDOM RM
052978-351r8 4
4.4. Repeat the procedure until the awning extends correctly.
STANDARD MAINTENANCE
Maintaining a Carefree Awning is easy. Just follow these basic steps:
Always operate the awning according to the instructions.
Periodically check that the fasteners are tight. Tighten if necessary.
Keep the awning fabric and arms clean.
Fabric Care
CAUTION Do not use oil based cleaners or any caustic, granulated, or abrasive type
cleaners on your Carefree product.
1. One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous
cleanings is to hose fabrics off on a monthly basis with clear water. This practice will help prevent dirt
from becoming deeply imbedded in the fabric. In most environments, a thorough cleaning will be
needed every two to three years.
2. When it’s time for a thorough cleaning, the fabric can be cleaned while still on the awning frame.
For Vinyl Fabric – Use a soft brush and warm water with soap.
For Acrylic Fabric – Use a stiff brush and warm water with soap.
3. When cleaning the fabric, it is important to observe the following:
Always use a natural soap, never detergent.
Water should be cold to lukewarm, never more than 100F.
Air-dry only. Never apply heat to the fabric.
Always allow the fabric to dry thoroughly before rolling up the awning.
Mildew
Mildew is a fungus growth that looks like dirt. Vinyl coated polyester fabrics are mildew resistant because
of a chemical biocide in the vinyl coating. Under ordinary conditions, mildew will not appear. However, in
areas where high temperature and humidity are common, mildew can be a problem and required the
material to be washed more frequently. Thoroughly rinse the fabric with clean water and allow to air dry
completely before rolling up the awning.
Pooling
When water collects on the top of the fabric, this is known as "pooling". This can occur during inclement
weather or if a running air conditioner discharges over the awning. The water is dumped when the awning
is retracted. It is recommended that if water accumulates on the top; retract the awning in steps (8"-12") to dump
the water. This will help prevent the fabric from stretching or distorting.
The effects of wind and rain on an awning are unpredictable. Severe damage to the awning and the
vehicle may result. IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED,ROLL UP THE AWNING AND
SECURE FOR TRAVEL.
Hardware Maintenance
Replace any parts that become damaged.
Periodically check all mounting hardware, screws, lags, etc., and re-tighten when necessary.
Locking knobs should be periodically loosened and removed then sprayed with a dry lubricant to
prevent binding and locking.
Motor Maintenance
Check all wiring and connections for wear. Repair when needed.
Check that the sealant is providing a good seal and no water is accumulating on the wiring.

Carefree of Colorado Service Manual FREEDOM RM
052978-351r8 5
CANOPY REPLACEMENT (ORIGINAL CONFIGURATION)
This procedure requires two people.
1. Open the awning 18"-24".
2. Disconnect power to the awning.
3. Carefully push the lead rail toward the case so that the arms collapse and
the fabric is slack.
4. Hold the lead rail in this position and firmly tie the elbows of the spring arms
together. Use a minimum 1/2" rope - do not use bungee cords. When tying
the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION Failure to secure the lead rail as described will allow the spring arms to
unexpectedly extend out possibly causing personal injury and damage to the awning.
1. On the LH (drive) side of the awning:
1.1. Remove the fabric retaining screw from the
lead rail endplate.
1.2. Manual awnings: remove the outer end cap.
1.3. Remove the two cover screws.
2. On the RH (idler) side of the awning:
2.1. Remove the lead rail end
2.2. Remove the idler endcap and set aside.
2.3. Rotate the cover back and out of the way.
3. Pull the roller tube out the idler end of the case while pulling the fabric from the lead rail. Pull the roller tube
straight, do not allow the roller tube to bend or twist.
4. Note the orientation of the old canopy then unwrap and remove from the roller tube.
5. Unfold the replacement fabric then slide the new fabric onto the roller tube and center.
NOTICE While the awning fabric is fairly robust, care must be taken not to snag the fabric when
sliding into the roller tube or lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slots without
staining the material.
6. Roll the fabric onto the roller tube leaving enough material to reach between the case and the lead rail.
7. Slide the fabric into the lead rail and the roller tube into the case.
8. Align the roller tube with the motor drive and bearing or gear crank for manual awnings.
9. Support the roller tube and attach the RH end cap while aligning the RH end of the roller tube with the
end cap bearing. It is not necessary to close and attach the cover at this time.
10. Open and close the awning to confirm that the fabric rolls and unrolls squarely. Adjust the fabric
position in the lead rail as required.
11. Attach the RH lead rail end plate. NOTE: The top screw secures the fabric in the lead rail. The screw
should be positioned to thread into the metal of the lead rail and the edge of the polycord.
12. Attach the fabric retaining screw into the LH lead rail end plate.
13. Close and secure the cover. There are two screws on each end of the awning.
14. For manual awnings, reattach the LH outer end cap.
15. It may be necessary to adjust the motor limits for motorized awnings. Refer to page 2.
RMF033
Leadrail
Endplate
Idler
Endcap
Cover
MOTORIZED
Fabric Retaining
Screw
Cover
Screws
Outer
Endcap
Cover
Screws MANUAL
FRM007
Spring Arms
Firmly Tie Elbows Together

Carefree of Colorado Service Manual FREEDOM RM
052978-351r8 6
CANOPY REPLACEMENT (CURRENT CONFIGURATION)
This procedure requires two people.
1. Open the awning 18"-24".
2. Disconnect power to the awning.
3. Carefully push the lead rail toward the case so that the arms collapse and
the fabric is slack.
4. Hold the lead rail in this position and firmly tie the elbows of the spring arms
together. Use a minimum 1/2" rope - do not use bungee cords. When tying
the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION Failure to secure the lead rail as described will allow the spring arms to
unexpectedly extend out possibly causing personal injury and damage to the awning.
1. On the RH (idler) side:
1.1. Remove the lead rail end plate and set aside.
1.2. Remove the outer end cap and set aside.
1.3. Remove the two (2) cover screws from the end plate.
2. On the LH (motor) side:
2.1. Remove the fabric retaining screw from the lead rail endplate.
2.2. Remove the outer end cap and set aside.
2.3. Remove the five (5) plate screws and two (2) motor screws. Set
parts aside.
2.4. Slide the end plate along the motor cable so that it is out of the way.
2.5. Remove the fabric retaining screw from the motor crown.
3. Rotate the top cover back and out of the way.
4. Partially pull the roller tube away from the idler plate until the idler
plug is clear.
5. Carefully lift the roller tube up.
6. Do the following 2 steps at the same time.
6.1. Pull the roller tube out the idler end of the case while pulling the fabric from the lead rail.
6.2. Have a second person pull the motor assembly from the roller tube.
7. Note the orientation of the old canopy then unwrap and remove from the roller tube.
8. Unfold the replacement fabric then slide the new fabric onto the roller tube and center.
NOTICE While the awning fabric is fairly robust, care must be taken not to snag the fabric when
sliding into the roller tube or lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slots without
staining the material.
9. Roll the fabric onto the roller tube leaving enough material to reach between the case and the lead rail.
10. Begin sliding the fabric into the lead rail and the roller tube into the case.
Retaining
Screw
Fabric Slot
RMF047
Motor Side Idler Side
Retaining
Screw
Fabric Slot
Motor
FRM007
Spring Arms
Firmly Tie Elbows Together
RMF047a
Cover
End Cap
Motor Screws
(x2) End Plate
Plate Screws (x5)
Leadrail
Endplate
End Plate
End Cap
Cover
Screws (x2)

Carefree of Colorado Service Manual FREEDOM RM
052978-351r8 7
11. Align the one-way drive and bearing in the roller tube and slide the roller tube and fabric over the motor.
12. Seat the motor bearing in the end of the roller tube.
13. Secure the fabric on the roller tube with the retaining screws through the bearing and end plug. Note: The
screw must be positioned to thread into the metal of the roller tube slot and the edge of the canopy polycord.
14. Finish sliding the fabric into the lead rail.
15. On the idler side, insert the roller tube end plug into the end plate.
16. Attach the end plate to the motor with the motor screws removed previously. Ensure that the motor is
oriented with the limit switches pointed toward the access holes in the end plate.
17. Align the screw holes in the end plate and attach to the awning case.
18. Open and close the awning to confirm that the fabric rolls and unrolls squarely. Adjust the fabric
position in the lead rail as required.
19. Attach the RH lead rail end plate. NOTE: The top screw secures the fabric in the lead rail. The screw
should be positioned to thread into the metal of the lead rail and the edge of the polycord.
20. Attach the fabric retaining screw into the LH lead rail end plate.
21. Close and secure the cover. There are two screws on each end of the awning.
22. It may be necessary to adjust the motor limits for motorized awnings. Refer to page 2.
23. Attach the end caps.