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Carrier 50PM20 User manual

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Installation Instructions
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS ......................... 1
INSTALLATION .................................... 2
Step 1 - Provide Unit Support ......................... 2
Step 2 - Remove Shipping Rails ....................... 2
Step 3 - Rig and Place Unit ........................... 2
Step 4 - Field Fabricate Ductwork ...................... 9
Step 5 - Make Unit Duct Connections ................... 9
Step 6 - Install Flue Hood and Inlet Hood ............... 10
Step 7 - Trap Condensate Drain ...................... 10
Step 8 - Install Outdoor Air Hood ..................... 24
Step 9 - Position Optional Power Exhaust or
Barometric Relief Damper Hood ...................... 25
Step 10 - Non-Fused Disconnect ..................... 25
Step 11 - Install All Accessories ...................... 26
PRE-START-UP ................................... 26
START-UP ........................................ 27
SERVICE ......................................... 34
TROUBLESHOOTING .............................. 44
APPENDIX A - FAN PERFORMANCE TABLES ........ 47
APPENDIX B - ADDITIONAL START-UP DATA ....... 51
UNIT START-UP CHECKLIST ....................... 54
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified service personnel should install, repair, or
service air-conditioning equipment.
Untrained personnel can perform the basic maintenance functions
of replacing filters. All other operations should be performed by
trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguishers
available for all brazing operations.
Recognize safety information. This is the safety-alert symbol /_.
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal
iniury, death and/or equipment damage.
Puron® (R-410A) refrigerant systems operate at higher
pressures than standard R-22 systems. Do not use R-22
service equipment or components on Puron refrigerant
equipment.
ELECTRICALSHOCK HAZARD
Failure to follow this warning could cause personal
iniury or death.
Before performing service or maintenance operations
on unit, turn off main power switch to unit and install
lockout tag. Ensure electrical service to rooftop unit
agrees with voltage and amperage listed on the unit
rating plate.
n
IMPORTANT: []nits have high ambient operating limits. If limits
are exceeded, the units will automatically lock the compressor out
of operation. Manual reset will be required to restart the
compressor.
INSTALLATION
Step 1-- Provide Unit Support
Roof Curb
Assemble or install accessory roof curb in accordance with
instructions shipped with this accessory. (See Fig. 1.) Install
insulation, cant strips, roofing, and counter flashing as shown.
Ductwork can be installed to roof curb before unit is set in place.
Ductwork must be attached to curb and not to unit. Curb must be
level. This is necessary to permit unit drain to function properly.
Unit leveling tolerance is - 1/16-in. per linear ft in any direction.
Refer to Accessory Roof Curb Installation Instructions for
additional information as required.
When accessory roof curb is used, unit may be installed on class A,
B, or C roof covering material. Carrier roof curb accessories are for
flat roofs or slab mounting.
IMPORTANT: The gasketing of the unit to the roof curb is critical
for a watertight seal. Install gasket with the roof curb as shown in
Fig. 1. Improperly applied gasket can also result in air leaks and
poor unit performance. Do not slide unit to position on roof curb.
Alternate Unit Support
When a curb cannot be used, install unit on anoncombustible
surface. Support unit with sleepers, using unit curb support area. If
sleepers cannot be used, support long sides of unit with a minimum
of 3 equally spaced 4-in. x 4-in. pads on each side.
Slab Mount (Horizontal Units Only)
Provide a level concrete slab that extends a minimum of 6 in.
beyond unit cabinet. Install a gravel apron in front of condenser
coil air inlet to prevent grass and foliage from obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
Step 2 -- Remove Shipping Rails
Remove shipping rails prior to lowering unit onto roof curb. See
Fig. 2. The rails are attached to the unit at both the return end and
condenser end. Remove the screws from both ends of each rail. Be
careful not to drop the rails onto any surface that could be
damaged. Discard the rails. It is important to replace the screws
into the unit to avoid any air or water leakage.
Step 3 -- Rig and Place Unit
Inspect unit for transportation damage. See Tables 1-3 for physical
data. File any claim with transportation agency.
[]NIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage.
All panels must be in place when rigging. Unit is not
designed for handling by fork truck.
Do not drop unit; keep upright. Use spreader bars over unit to
prevent sling or cable damage. Rollers may be used to move unit
across a roof. Level by using unit frame as a reference; leveling
tolerance is - 1/16-in. per linear ft in any direction. See Fig. 3 for
additional information and unit rigging weight.
Four lifting holes are provided in the unit base rails as shown in
Fig. 3. Refer to rigging instructions on unit.
Positionin_
Maintain clearance, per Fig. 4, around and above unit to provide
minimum distance from combustible materials, proper airflow, and
service access.
Do not install unit in an indoor location. Do not locate air inlets
near exhaust vents or other sources of contaminated air.
Although unit is weatherproof, guard against water from higher
level runoff and overhangs.
Roof Mount
Check building codes for weight distribution requirements. Unit
operating weight is shown in Table 1.
Installation Onto Curb
The 50PM units are designed to fit on the accessory full perimeter
curb. Correct placement of the unit onto the curb is critical to
operating performance. To aid in correct positioning, 3/8-in.
diameter locating holes have been added to the unit base rails.
When placing the unit, these holes should line up with the roof
curb edge as shown in Fig. 5 and 6, to assure proper duct opening
alignment. For placement on the curb, use the alignment holes
located approximately 2-in. from the end of the base rail on the
return end of the unit. See labels on the side of the unit for more
details.
[]NIT OR PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in equipment or
property damage.
Do not allow the shipping rail to drop on the roof surface.
Damage to the roof surface may result.
[]NIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage,
Do not slide unit to position when it is sitting on the curb.
Curb gasketing material may be damaged and leaks may
result,
ROOFCURB CURB
ACCESSORY HIGHT _ ESCR ) IO
_ -3 //8 I
{997) REF BOT-_
FOP (LANG OPENINGS
<ION)
RTURN
END 3/_' KO -
0'9 _7/16" j
(249) 0<5 1B/16'
(148)
03 1/16'
(78)
BACK
NOTES:
1 ROOFCURB ACCESSORY IS SHIPPED DISASSEMBLED
2 DI_ENSiONS IN ) ARE iN MILLIMEIERS
3 V/!//>B[R£BION OF AIRFLOW
4 ROOF CURB: 16 GA {VA03-56) STEEL
S TO PREVENT -BE HAZARD OF STAGNANT WATER BUILD UP iN THE UNIT
DO NOT EXCEED CURB LEVELING TOLERANCES
B CLEARANCE BETWE[_ UNIT BASE RAiL AND CURB FLANGE IS if4 IN (6 MM)
ON EACH SiDE
MAX CURS LEVELING TOLERANCES:
REIU_R
OPEN NG
CURB
.... 'B'IC,, NO (R}
0 Z S18 22
-167) 9" 6 7116"
(2906)
SUPPEY
OPENNG
CURD
FRONT
PANS {_INI_U_ 20 GAGE STEEl)
_iTH i iNCH FIBERGLASS
INSULATION
ALIGNMENT HOLE
IN BASERAiL OF UB'F'_°_
COUNTER FLASHING--__
(P!ELB SUPPLIED> --------
ROOFING
{FIELD SUPPLIED)
CANT STRiR_
<FIELD SUPPLIED)
ROOFING_ATERML--_
(P_ELU DUPPLIEB_ _
r-BASKET
i (SMPPLIED _ITN
z CURB)
J
i_PLAN VIEW OF ROOFCURB
SECTIONC-C
BACN
REIURR
_ E_b
......... i
V-Z_)oFCURBi
50TG505392 Rev. 2.0
Fig. 1 -Roof Curb Details
C07327
SHIPPING
Fig. 2- Shipping Rail Removal
C06273
CAUTION: NOTICE TO RIGGERS:
ALL PANELS MUST BE IN PLACE WHEN RIGGING.
NOTICE TO RIGGERS: Rig by inserting hooks into unit base rails as shown. Maintain a distance
of 120 inches (3048 MM) from top of unit to eyehook. Leave coil cover attached to unit while
rigging to protect coil of unit from damage.
MAX CENTER or GRAVITY {IN)
UNIT SIZE WEIGHT
(LBS)e X Y Z
PG20 3825 73.0 36.0 30,5
PG24 4075 77,5 36.7 31,0
PG28 4300 70,9 35.1 34,3
'/_ NOTE:
// SEELABELFORUNIT
LOCATIONON ROOFCURB
NOTE
Add i501b (68kg} for domestic crating. 150TG50359214.0
Fig. 3 -Rigging Details
C07241
'..h
iBASERA[L
A_ DORNERi
80" [288] COiL RE_OVAL
REAR3:DE 6"0' [18291 CONDENSERAIR
• 6¸ 6" )19N_] ECONOMIZERRE,OVAL
TOP : 6¸ 0" [/829] CONDENSER):AN
BOTTOM 12 " [SSGI CO,BIStaBLE SURFACE/W/O ClRBI
FORSMALLERSERVICEA_D OPERATIONALCLEARANCES [
CONTACTCARRIEt APPLICATIONE_G_NEERiNGDERAIlmENT i
S DOWNSHOTDUCTSDESiGnERi0 BE _/IACNED _0 ACCESSOR_
RO0_CURBONLY IF UNIT iS MOUNTEDSI_E SUPPLY. IT 1_R3_]_6
IS RECOmmEnDEDT_E DUCTS_USTtE SUPPORTEDBY
CROSSBRACESAS _ONEO_ ACCESSORYROOFCURB¸
DI_ENS}ONSIN ( ] ARE IN _ILLI_ETERS OR K_LOGRA_S
WiTH THEEXCEPTIONO_ CLEARANCE_ORTHECONDENSERCO_L
ANDT_E DAMPER/POWEREXHAUSTAS STATEDI_ NOTE_3. A
REMOVABLE_ENR[ OR BARRICADEREOUIRESNO CLEARANCE
U D_ENSIONS ARE_tOM OUTS_OEOF BASE RAIL¸
ALLO_ 0¸ 5//6 18] ON EARNSIDE _OR TOPCOVERDRiPEDGE 4_¸ 5/8
9 A F_ELDSURPL_ED_0° ELBOWDUCT_USTBE INSTALLED_N TIE _08i1
SUPPLYNRDTWOR_BELO_TIE UNIT DISCHAtGERONNERT_O_
"'|D_DIRECFTON OF A]RELOW
CENTER OF GRAVITY
B"KO {76} _
(TMRU THE CURB R@ER)
I _ 3/4"B 0 {44]
(T_RU THE CURt POWER/
(786}
CONTROLBOX/ ÷
COMPRESSOR
ACCESSDOOR
/HINGED)
OUTSIDE AIR '- \
(INCLUDED WITH UNIT) _
t
22 I/2
[572
6
152] Z
9[2i2/9}6 ]
BAROMETRIC REX HOOD/
P@R EXHAUST [0]
OPERA ING POST ON 8 12
<OPTION) [ ]
5v GF COY •
OUTET (OPTION)
INDOOR MOTOR
ACCESS DOOR
IHING£D)
%
Fig. 4 - Base Unit Dimensions
I 50TG505862 Rev 2.0
NON FUSEB D£SCONNECI
HANDLE (OPT]ONBXLD
INSTALL@}
CONDENSATE ADCESS_
DUCTSiZE VIEWA-A
C07347
Table I -Physical Data
UNIT 50PM 20 24 28
NOMINAL CAPACITY (TONS) 18 20 25
VOLTAGE (volts) 208/230 /460 /575 208/230 /460 /575 208/230 /460 /575
OPERATING WEIGHT (Ibe)
Unit* 2216 2269 2389
Economizer 170 170 195
Roof Curb 14-in ... 24-in 305 ... 385 305 ... 385 270 ... 345
REFRIGERANT SYSTEM Puron (410a) ... Balanced-Port TXV with Bypass
2...2 2...2 2...2
13.7 ... 12.0 15.0 ... 15.0 16.7 ... 16.7
Scroll
Copeland 3MA
110...60 110...110 110...110
630+/-10 ... 505+/-20 630+/-10 ... 505+/-20 630+/-10 ... 505+/-20
40 +/- 7 ... 80 +/-7 40 +/- 7 ... 80 +/-7 40 +/- 7 ... 80 +/-7
30 +/-5 ... 45 +/-5 30 +/-5 ... 45 +/-5 30 +/-5 ... 45 +/-5
Microchannel
Outer...Inner Outer...Inner Outer...Inner
1 ... 20 1 ... 20 1 ... 20
52.6 57 65.5
Propeller
4 ... 22 6 ... 22 6 ... 22
14400 21000 21000
0.25 ... 1400 0.25 ... 2100 0.25 ... 2100
1100 1100 1100
Round Tube Plate Fin
Bottom...Top Bottom...Top Bottom...Top
4..15 4..15 4..15
23.1 23.1 28.9
3/4 NPT 3/4 NPT 3/4 NPT
Refrigerant ... Metering Device
# Circuits ... # Comp.
STD Unit Charge A ... B (Ibs)
COMPRESSOR
Oil Type
Oil A... B... C (oz)
HIGH-PRESSURE SWITCH (peig)
Cutout ... Reset (Auto.)
LOW- PRESSURE SWITCH (psig)
Cutout ... Reset (Auto.)
FREEZE PROTECTION THERMOSTAT
Opens... Closes
CONDENSER COIL
Circuit A ... B
Rows... Fins/in.
Face Area (sq ft)
CONDENSER FAN (type)
Quantity...Diameter (in.)
Nominal CFM (Total, all fans)
Motor Hp ... Watts
Nominal RPM
EVAPORATOR COIL
Circuit A ... B
Rows... Fins/in.
Face Area (sq ft)
Condensate drain conn. Size (in.)
EVAPORATOR FAN (see motor & drive tables for more)
Fan Quantity ... Size (in.)
Type Drive
Nominal CFM
Fan Bearing Type
Maximum Fan RPM
Blower Shaft Diameter (in.)
Blower Pulley Type
2 ...15xll
Belt
7200
1400
1.1875
Fixed
2 ...15xll
Belt
8000
Ball- Concentric Lock
1400
1.1875
Fixed
2 ...15xll
Belt
10000
1400
1.1875
Fixed
FILTERS RA Filter # ... size (in) 9 ... 16x25 9 ... 16x25 9 ... 20x25
Economizer CA inlet screen # ... size (in) 3 ... 20x25 3 ... 20x25 3 ... 20x25
Aluminum evaporator coil/aluminum condenser coil with low heat
Table 2 -Fan and Motor Drive Data - Vertical Supply/Return
UNIT 50PM 20 24 28
Voltage (volts) 208/230 and 460 575 208/230 and 460 575 208/230 and 460 575
LOW RANGE
Motor HP 3.7 5 3.7 5 5 5
Motor Nominal RPM 1750 1750 1750 1750 1750 1750
Maximum Continuous BHP 4.26 5.75 4.26 5.75 5.37 /5.75 5.75
Maximum Continuous Watts 3700 5015 3700 5015 4578 /5115 5015
Motor Frame Size 56HZ S184T 56HZ S184T S184T S184T
Motor shaft diameter (in.) 7/8 1 1/8 7/8 1 1/8 1 1/8 1 1/8
Motor Pulley Pitch Diameter Min - Max (in) 2.7 - 3.7 3.7 - 4.7 2.7 - 3.7 3.7 - 4.7 3.7 - 4.7 3.7 - 4.7
Fan RPM Range 685- 939 751 - 954 685- 939 751 - 954 687- 873 687- 873
Blower Pulley Pitch Diameter (in.) 6.8 8.6 6.8 8.6 9.4 9.4
Pulley center line distance (in.) 11.293-13.544 9.81 - 13.055 11.293-13.544 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055
Belt, Quantity_Type_Length (in.) 1..BX38..39.8 1..BX40..41.8 1..BX38..39.8 1..BX40..41.8 1 ..BX41 ..42.8 1..BX41 ..42.8
Speed change per turn - moveable pulley 42 34 42 34 31 31
(RPM)
Moveable pulley maximum full turns 6 6 6 6 6 6
Factory Speed setting (RPM) 812 853 812 853 780 780
MID- LOW RANGE
Motor HP 5 5 5 5 5 5
Motor Nominal RPM 1750 1750 1750 1750 1750 1750
Maximum Continuous BHP 5.37 /5.75 5.75 5.37 /5.75 5.75 5.37 /5.75 5.75
Maximum Continuous Watts 4578 /5115 5015 4578 /5115 5015 4578 /5115 5015
Motor Frame Size S184T S184T S184T S184T S184T S184T
Motor shaft diameter (in.) 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8
Motor Pulley Pitch Diameter Min - Max (in) 3.7 - 4.7 3.7 - 4.7 3.7 - 4.7 3.7 - 4.7 4.8 - 6 4.8 - 6
Fan RPM Range 949-1206 949-1206 949-1206 949-1206 805-1007 805-1007
Blower Pulley Pitch Diameter (in.) 6.8 6.8 6.8 6.8 10.4 10.4
Pulley center line distance (in.) 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055
Belt, Quantity_Type_Length (in.) 1..BX38..39.8 1..BX38..39.8 1..BX38..39.8 1..BX38..39.8 1 ..BX45..46.8 1 ..BX45..46.8
Speed change per turn - moveable pulley 43 43 43 43 34 34
(RPM)
Moveable pulley maximum full turns 6 6 6 6 6 6
Factory Speed setting (RPM) 1078 1078 1078 1078 906 906
MID-HIGH RANGE
Motor HP 7.5 7.5 7.5 7.5 7.5 7.5
Motor Nominal RPM 1750 1750 1750 1750 1750 1750
Maximum Continuous BHP 7.66/8.51 /8.63 8.63 7.66/8.51 /8.63 8.63 7.66/8.51 /8.63 8.63
Maximum Continuous Watts 6458 /7586 7586 6458 /7586 7586 6458 /7586 7586
Motor Frame Size S213T S213T S213T S213T S213T S213T
Motor shaft diameter (in.) 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8
Motor Pulley Pitch Diameter Min - Max (in) 4.8 - 6.0 4.8 - 6.0 4.8 - 6.0 4.8 - 6.0 4.8 - 6.0 4.8 - 6.0
Fan RPM Range 941 - 1176 941 - 1176 941 - 1176 941 - 1176 941 - 1176 941 - 1176
Blower Pulley Pitch Diameter (in.) 8.9 8.9 8.9 8.9 8.9 8.9
Pulley center line distance (in.) 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179
Belt, Quantity_Type_Length (in.) 1..BX42..43.8 1..BX42..43.8 1..BX42..43.8 1..BX42..43.8 1 ..BX42..43.8 1 ..BX42..43.8
Speed change per turn - moveable pulley 39 39 39 39 39 39
(RPM)
Moveable pulley maximum full turns 6 6 6 6 6 6
Factory Speed setting (RPM) 1059 1059 1059 1059 1059 1059
HIGH RANGE
Motor HP 10 10 10 10 10 10
Motor Nominal RPM 1750 1750 1750 1750 1750 1750
Maximum Continuous BHP 9.94/10.45/11.19 11.5 9.94/10.45/11.19 11.5 9.94/10.45/11.19 11.5
Maximum Continuous Watts 8284 /9330 9711 8284 /9330 9711 8284 /9330 9711
Motor Frame Size S215T S215T S215T S215T S215T S215T
Motor shaft diameter (in.) 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8
Motor Pulley Pitch Diameter Min - Max (in) 4.3 - 5.5 4.3 - 5.5 4.3 - 5.5 4.3 - 5.5 4.3 - 5.5 4.3 - 5.5
Fan RPM Range 1014-1297 1014-1297 1014-1297 1014-1297 1014-1297 1014-1297
Blower Pulley Pitch Diameter (in.) 7.4 7.4 7.4 7.4 7.4 7.4
Pulley center line distance (in.) 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179
Belt, Quantity_Type_Length (in.) 2..BX38..39.8 2..BX38..39.8 2..BX38..39.8 2..BX38..39.8 2..BX38..39.8 2..BX38..39.8
Speed change per turn - moveable pulley 47 47 47 47 47 47
(RPM)
Moveable pulley maximum full turns 6 6 6 6 6 6
Factory Speed setting (RPM) 1156 1156 1156 1156 1156 1156
Table 3 - Fan Motor and Drive Data - Horizontal Supply/Return
UNIT 50PM 20 24 28
Voltage (volts) 208/230 and 460 575 208/230 and 460 575 208/230 and 460 575
LOW RANGE
Motor HP 3.7 5 3.7 5 5 5
Motor Nominal RPM 1750 1750 1750 1750 1750 1750
Maximum Continuous BHP 4.26 5.75 4.26 5.75 5.37 /5.75 5.75
Maximum Continuous Watts 3700 5015 3700 5015 4578 /5115 5015
Motor Frame Size 56HZ S184T 56HZ S184T S184T S184T
Motor shaft diameter (in.) 7/8 1 1/8 7/8 1 1/8 1 1/8 1 1/8
Motor Pulley Pitch Diameter Min - Max (in) 2.7 - 3.7 3.7 - 4.7 2.7 - 3.7 3.7 - 4.7 3.7 - 4.7 3.7 - 4.7
Fan RPM Range 685- 939 751 - 954 685- 939 751 - 954 687- 873 687- 873
Blower Pulley Pitch Diameter (in.) 6.8 8.6 6.8 8.6 9.4 9.4
Pulley center line distance (in.) 11.293-13.544 9.81 - 13.055 11.293-13.544 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055
Belt, Quantity_Type_Length (in.) 1..BX38..39.8 1..BX40..41.8 1 ..BX38..39.8 1 ..BX40..41.8 1 ..BX41 ..42.8 1 ..BX41 ..42.8
Speed change per turn - moveable pulley 42 34 42 34 31 31
(RPM)
Moveable pulley maximum full turns 6 6 6 6 6 6
Factory Speed setting (RPM) 812 853 812 853 780 780
MID- LOW RANGE
Motor HP 5 5 5 5 5 5
Motor Nominal RPM 1750 1750 1750 1750 1750 1750
Maximum Continuous BHP 5.37 /5.75 5.75 5.37 /5.75 5.75 5.37 /5.75 5.75
Maximum Continuous Watts 4578 /5115 5015 4578 /5115 5015 4578 /5115 5015
Motor Frame Size S184T S184T S184T S184T S184T S184T
Motor shaft diameter (in.) 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8
Motor Pulley Pitch Diameter Min - Max (in) 3.7 - 4.7 3.7 - 4.7 3.7 - 4.7 3.7 - 4.7 4.8 - 6 4.8 - 6
Fan RPM Range 949-1206 949-1206 949-1206 949-1206 805-1007 805-1007
Blower Pulley Pitch Diameter (in.) 6.8 6.8 6.8 6.8 10.4 10.4
Pulley center line distance (in.) 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055 9.81 - 13.055
Belt, Quantity_Type_Length (in.) 1..BX38..39.8 1..BX38..39.8 1 ..BX38..39.8 1 ..BX38..39.8 1 ..BX45..46.8 1 ..BX45..46.8
Speed change per turn - moveable pulley 43 43 43 43 34 34
(RPM)
Moveable pulley maximum full turns 6 6 6 6 6 6
Factory Speed setting (RPM) 1078 1078 1078 1078 906 906
MID-HIGH RANGE
Motor HP 7.5 7.5 7.5 7.5 7.5 7.5
Motor Nominal RPM 1750 1750 1750 1750 1750 1750
Maximum Continuous BHP 7.66/8.51 /8.63 8.63 7.66/8.51 /8.63 8.63 7.66/8.51 /8.63 8.63
Maximum Continuous Watts 6458 /7586 7586 6458 /7586 7586 6458 /7586 7586
Motor Frame Size S213T S213T S213T S213T S213T S213T
Motor shaft diameter (in.) 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8
Motor Pulley Pitch Diameter Min - Max (in) 4.8 - 6.0 4.8 - 6.0 4.8 - 6.0 4.8 - 6.0 4.8 - 6.0 4.8 - 6.0
Fan RPM Range 941 - 1176 941 - 1176 941 - 1176 941 - 1176 941 - 1176 941 - 1176
Blower Pulley Pitch Diameter (in.) 8.9 8.9 8.9 8.9 8.9 8.9
Pulley center line distance (in.) 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179
Belt, Quantity_Type_Length (in.) 1..BX42..43.8 1..BX42..43.8 1 ..BX42..43.8 1 ..BX42..43.8 1 ..BX42..43.8 1 ..BX42..43.8
Speed change per turn - moveable pulley 39 39 39 39 39 39
(RPM)
Moveable pulley maximum full turns 6 6 6 6 6 6
Factory Speed setting (RPM) 1059 1059 1059 1059 1059 1059
HIGH RANGE
Motor HP 10 10 10 10 10 10
Motor Nominal RPM 1750 1750 1750 1750 1750 1750
Maximum Continuous BHP 9.94/10.45 /11.19 11.5 9.94/10.45 /11.19 11.5 9.94/10.45 /11.19 11.5
Maximum Continuous Watts 8284 /9330 9711 8284 /9330 9711 8284 /9330 9711
Motor Frame Size S215T S215T S215T S215T S215T S215T
Motor shaft diameter (in.) 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8
Motor Pulley Pitch Diameter Min - Max (in) 4.3 - 5.5 4.3 - 5.5 4.3 - 5.5 4.3 - 5.5 4.3 - 5.5 4.3 - 5.5
Fan RPM Range 1014-1297 1014-1297 1014-1297 1014-1297 1014-1297 1014-1297
Blower Pulley Pitch Diameter (in.) 7.4 7.4 7.4 7.4 7.4 7.4
Pulley center line distance (in.) 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179 9.025-12.179
Belt, Quantity_Type_Length (in.) 2..BX38..39.8 2..BX38..39.8 2..BX38..39.8 2..BX38..39.8 2..BX38..39.8 2..BX38..39.8
Speed change per turn - moveable pulley 47 47 47 47 47 47
(RPM)
Moveable pulley maximum full turns 6 6 6 6 6 6
Factory Speed setting (RPM) 1156 1156 1156 1156 1156 1156
ALIGNMENT
HOLE
(IN BASE
EDGEFLANGE _
ALIGNMENT
HOLE SHOULD
LINE UP WITH
ROOF CURB
EDGE FLANGE
C06276
Fig. 5 - Alignment Hole Details
UNIT DAMAGE AND PERSONAL INJURY HAZARD
Failure to follow this warning could cause equipment
damage and/or personal injury.
For vertical supply and return units, tools or parts could
drop into ductwork and cause an injury. Install a
90-degree turn in the return ductwork between the unit
and the conditioned space. If a 90-degree elbow cannot
be installed, then a grille of sufficient strength and
density should be installed to prevent objects from
falling into the conditioned space.
RETURN SUPPLY
OPENING OPENING
CURB CURB
RETURN SUPPLY L
OPENING
ALIGNMENT -_,. _
HOLESFOR
CURB-BOTH _. jJ
SIDES ROOFCURB
Fig. 6 - Alignment Hole Location
C06277
Step 4-- Field Fabricate Ductwork
On vertical units, secure all ducts to roof curb and building
structure. Do not connect ductwork to unit. For horizontal
applications, field-supplied flanges should be attached to
horizontal discharge openings and all ductwork secured to the
flanges. Insulate and weatherproof all external ductwork, joints,
and roof openings with counter flashing and mastic in accordance
with applicable codes.
Ducts passing through an unconditioned space must be
insulated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return should be
ducted through the roof deck to comply with applicable fire codes.
A minimum clearance is not required around ductwork. Cabinet
return-air static shall not exceed -.35-in. wg with econonfizer or
.45-in. wg without econonfizer.
These units are designed for a minimum continuous return-air
temperature in heating of 50°F (dry bulb), or an internfittent
operation down to 45°F (dry bulb), such as when used with a night
set-back thermostat.
To operate at lower return-air temperatures, a field-supplied
outdoor-air temperature control must be used to initiate both stages
of heat when the temperature is below 45°F. Indoor comfort may
be compronfised when these lower air temperatures are used with
insufficient heating temperature rise.
Step 5 -- Make Unit Duct Connections
Vertical Configuration
Unit is shipped for thru-the-bottom duct connections. Ductwork
openings are shown in Fig. 1 and 4. Duct connections for vertical
supply and return configuration are shown in Fig. 7.
Field-fabricated concentric ductwork may be connected as shown
in Fig. 8. The unit is designed to attach the ductwork to the roof
curb. Do not attach duct directly to the unit.
Units with electric heat require a I-in. clearance for the first 24 in.
of ductwork. Outlet grilles must not lie directly below unit
discharge.
ECONOMIZER
<37
SEE
NOTE
I#[_ [_ AIR
OUT
NOTE:Donotdrillinthisarea. Damage to basepan mayresultinwaterleak.
C06378
Fig. 7 - Air Distribution - Vertical Supply and Return
ECONOMIZER
SEE
<7>
\\ _\ 1SEE
I\\\ \\\ ,\ //qNOTE
\ X\ /
AIR OUT AIR IN AIR OUT
NOTE: Do not drill in this area. Damage to basepan may result in water leak.
C06379
Fig. 8 -Air Distribution - Concentric Duct
NOTE: A 90-degree elbow must be provided in the supply
ductwork to comply with UL (Underwriters' Laboratories) codes
for use with electric heat.
B
Horizontal Applications
Horizontal units are shipped with outer panels that allow for side
by side horizontal duct connections. If specified during ordering,
the unit will be shipped with the vertical duct openings blocked off
from the factory, ready for side supply installation. If the horizontal
option was not specified at time of ordering the unit, a
field-installed accessory kit is required to convert the vertical unit
into a horizontal supply configuration.
Installation of the duct block-off covers should be completed prior
to placing the unit unless sufficient side clearance is available. A
minimum of 66 in. is required between the unit and any
obstruction to install the duct block-off covers. Side supply duct
dimensions and locations are shown on Fig. 4. Connect ductwork
to horizontal duct flange connections on side of unit.
Step 6-- Trap Condensate Drain
See Fig. 9 for drain location. One 3/4-in. half coupling is provided
outside unit evaporator section for condensate drain connection. A
trap at least 4-in. deep must be used. (See Fig. 10.)
All units must have an external trap for condensate drainage. Install
a trap at least 4 in. deep and protect against freeze-up. If drain line
is installed downstream from the external trap, pitch the line away
from the unit at 1 in. per 10 ft of run. Do not use a pipe size smaller
than the unit connection.
Step 7-- Make Electrical Connections
Field Power Supply
Unit is factory wired for voltage shown on unit nameplate. Be sure
to check for correct voltage.
When installing units, provide disconnect per NEC (National
Electrical Code) of adequate size (MOCP [Maximum
Overcurrent protection] of unit is on the informative plate). (See
Tables 4 and 5.) All field wiring must comply with NEC and local
codes. Size wire based on MCA (Minimum Circuit Amps) on the
unit informative plate. See Fig. 11 for power wiring connections to
the unit power terminal block and equipment grounds.
Route power and ground lines through control box end panel or
unit basepan (see Fig. 4) to connections as shown on unit wiring
diagram and Fig. 12.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in damage to unit.
The correct power phasing is critical to the operation of the
scroll compressors. An incorrect phasing will result in an
alarm being generated and compressor operation lockout.
Should this occur, power phase correction must be made to
the incoming power.
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow this warning could result in electrical
shock, fire, or death.
The cabinet MUST have an uninterrupted, unbroken
electrical ground to minimize the possibility of personal
injury if an electrical fault should occur. This ground
may consist of electrical wire connected to unit ground
lug in control compartment, or conduit approved for
electrical ground when installed in accordance with
NEC, ANSI/NFPA (American National Standards
Institute/National Fire Protection Association), latest
edition, and local electrical codes.
Field wiring must conform to temperature limitations for type "T"
wire. All field wiring must comply with NEC and local
requirements.
Operating voltage to compressor must be within voltage range
indicated on unit nameplate. On 3-phase units, voltages between
phases must be balanced within 2%.
Unit failure as a result of operation on improper line voltage or
excessive phase imbalance constitutes abuse and may cause
damage to electrical components.
Field Control Wiring
Unit can be controlled with aCarrier-approved accessory
thermostat. Install thermostat according to the installation
instructions included with accessory. Locate thermostat assembly
or space temperature sensor on a solid interior wall in the
conditioned space to sense average temperature.
Route thermostat cable or equivalent single leads of colored wire
from subbase terminals through conduit into unit to low-voltage
connections as shown on unit label wiring diagram and in Fig. 12.
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gauge) insulated wire (35°C minimum). For 50 to 75 ft, use
no. 16 AWG insulated wire (35°C minimum). For over 75 ft, use
no. 14 AWG insulated wire (35°C minimum). All wire larger than
no. 18 AWG cannot be directly connected at the thermostat and
will require a junction box and splice at the thermostat.
-DAMPER MOTOR
ACCESS COVER
3/4" 47-1/2 --
DRAIN CONNECTION [1208]
,_ 5-1/4
[132] I _
SUPPLY RETURN
AIR AIR
Fig. 9 - Condensate Drain Details
C06282
1OoNFETJN_)FP_IRE \ Ep_AI_LE ' I ' _
OPEN II I/
VENT t[II t
SEE
NOTE
....ROOF
CURB
NOTE: Trapshould bedeep enough to offsetmaximum unitstatic difference
A 4-in. trap is recommended.
C06291
Fig. 10 - Condensate Drain Piping Details
10