
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480121-01 Printed in U.S.A. Form 48N-8SI Pg 1 10-16 Replaces: 48N-7SI
Installation Instructions
CONTENTS
Page
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . .1,2
ACOUSTICAL CONSIDERATIONS . . . . . . . . . . . . . . .2,3
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Acoustic Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Step 1 — Perform Jobsite Survey . . . . . . . . . . . . . . . . 3
Step 2 — Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 3 — Roof Mount Unit. . . . . . . . . . . . . . . . . . . . . . . . 3
Step 4 — Slab Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 5 — Install Curb Gasketing . . . . . . . . . . . . . . . . 15
Step 6 — Install Field-Fabricated Ductwork . . . . . 15
Step 7 — Rig Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 8 — Connect Condensate Drain. . . . . . . . . . . . 15
Step 9 — Install Outdoor Hoods. . . . . . . . . . . . . . . . . 24
Step 10 — Route Field Wiring . . . . . . . . . . . . . . . . . . . 25
Step 11 — Make Field Electrical Connections . . . 26
Step 12 — Connect Air Pressure Tubing . . . . . . . . 28
• VARIABLE FREQUENCY DRIVE
• POWER EXHAUST
•RETURNFAN
Step 13 — Remove Supply-Fan Shipping
Bracket Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Step 14 — Remove Power Exhaust Shipping
Bracket Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Step 15 — Remove Optional Return-Fan
Shipping Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Step 16 — Connect Gas Piping. . . . . . . . . . . . . . . . . . 30
Step 17 — Configure Optional Modulating Gas
Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Step 18 — Install Flue/Inlet Hoods . . . . . . . . . . . . . . 31
Step 19 — Install Supply-Air Thermistors . . . . . . . 32
Step 20 — Install Unit Accessories. . . . . . . . . . . . . . 32
Two-Piece Unit Fit Up . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
CONTROLS INSTALLATION. . . . . . . . . . . . . . . . . . 37-49
Constant Volume (CV)/Staged Air Volume
(SAV) Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
• CONTROL WIRING
Variable Air Volume (VAV) Units . . . . . . . . . . . . . . . . 38
Option and Accessory Control Wiring. . . . . . . . . . . 38
Carrier Comfort Network®(CCN) Interface . . . . . . 44
Optional UPC Open Installation . . . . . . . . . . . . . . . . . 44
Smoke Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . 46
GENERAL
This installation instruction contains basic unit installation
information, including installation of thermostats and remote
temperature sensors.
For additional information and service instructions, refer to
the Controls, Start-Up, Operation, Service and Troubleshooting
literature.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, observe
precautions in the literature, tags and labels attached to the unit,
and other safety precautions that may apply.
Follow all safety codes, including ANSI (American Nation-
al Standards Institute) Z223.1. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguisher available for all brazing operations.
WARNING
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical
switch; do not use any phone in your building. Immediately
call your gas supplier from a neighbor’s phone. Follow the
gas supplier’s instructions. If you cannot reach your gas sup-
plier, call the fire department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service, or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information, con-
sult a qualified installer, service agency, or the gas supplier.
CAUTION
Disconnect gas piping from units when leak testing at pres-
sures greater than 0.5 psig. Pressures greater than 0.5 psig
will cause gas valve damage resulting in a hazardous
condition. If gas valve is subjected to pressure greater than
0.5 psig, it must be replaced. When pressure testing field-
supplied gas piping at pressures of 0.5 psig or less, the unit
connected to such piping must be isolated by manually
closing the gas valve.
WeatherExpert®
48N2,N3,N4,N5,N6,N7,N8,N9
Packaged Rooftop Cooling Units with Gas Heat and
ComfortLink Controls