Casall XT100 User manual

USER MANUAL
Casall XT100
93018

Important: Please locate your serial number and record in the box below for service support
purposes.
Serial number here:
Serial number

L-13: Spring washer Ø6 (8)
L-11: Sleeve Ø7xØ12x30L L-21 Flat washer
L-5: Hex bolt
M8*P1.0*30L(4)
93018/XT100
L-12: Knob (foot pedal)M6xP1.0 (8)
L-6: Gasket (4)
L-7: Flat washer Ø8.5xØ25x2t (4)
Ø6xØ13x1t (4)
L-8: Semicircle washer
Ø17.5xØ25x0.3t (4)
L-4: Semicircle washer
Ø8xØ19x2t (4)
93018/XT100
L-17” Metal cover (1) L-19: Spring washer Ø7x2t (2)
L-18 Flat washer Ø7xØ12x1t (2)
L-20: Fixing bolt M7xP1.0x30L (2)
L-15 Allen bolt M8xP1.25x55L (2)
L-14: Carriage bolt M6xP1.0x50L (8)
Box spanner (1)
Allen key (2)
L-9: Lock nut for 3/8'' (2)
L-2: Carriage bolt M8xP1.25x40L (4)
L-3: Acorn nut (4)
L-10: Allen bolt M8xP1.25x16L (8)
L-16: Flat washer Ø8xØ16x1t (2)
L-1: Screw M3x25L (1)

I-1 I-2
I-3
I
I-6
I-7
I-5

Parts List
Number Description Q'ty
A, A-1 Console & screw 1 SET
B Front handlebar 1 PCS
B-1 Foam grip for front handlebar 2 PCS
B-2 Hand pulse 2 PCS
B-3 Cap for Front handlebar 2 PCS
B-4 Screw M4x20L 2 PCS
B-5 Semicircle washer 1.5t 2 PCS
B-6 Wire for hand pulse 1 PCS
C-1 Upper handlebar (Left) 1 PCS
C-2 Cap for upper handlebar 2 PCS
C-3 Foam grip for upper handlebar 2 PCS
C-4 Upper handlebar (Right) 1 PCS
D Handlebar post 1 PCS
D-1 Upper console cable 1 PCS
D-2 Screw M5xP0.8x12L 4 PCS
D-3 Left cover for console 1 PCS
D-4 Right cover for console 1 PCS
D-5 Bushing for handlebar post 2 PCS
D-6 Axle for handlebar post 1 PCS
D-7 Bottle holder seat 1 PCS
D-8 Bottle holder 1 PCS
E-L Lower handlebar (Left) 1 PCS
E-R Lower handlebar (Right) 1 PCS
E-1 Bushing for Lower handlebar 4 PCS
E-2 C-type φ12 4 PCS
E-3 Flat washer φ12xφ19x1t 4 PCS
E-4 Bushing for Lower handlebar 4 PCS
E-5 Bushing 2 PCS
E-6 Wave washer φ12.5xφ18x0.3t 4 PCS
F-1 Front cover (Right) for main front 1 PCS
F-2 Right chain cover 1 PCS
F-3 Screw M5x16L 8 PCS
F-4 Left chain cover 1 PCS
F-5 Screw M4x50L 7 PCS
F-6 Front cover (Left) for main front 1 PCS
F-7 Cover for handlebar post 1 PCS
F-8 Adaptor 1 PCS

F-9 DC cable 1 PCS
F-10 Main frame 1 PCS
F-12 Flat washer φ8xφ19x2t 4 PCS
F-13 Allen bolt M8xP1.25x16L 4 PCS
F-14 Bearing 2 PCS
F-15 Sensor box
1
PCS
F-16 Screw M4x12L 1 PCS
F-17 C-type φ20 1 PCS
F-18 Wave washer φ20xφ30x0.3t 1 PCS
F-19 Flat washer φ20.3xφ30x1t 1 PCS
F-20 Belt pulley 1 PCS
F-21 Hex. screw M8xP1.25x12Lx5t 3 PCS
F-22 Belt 1 PCS
F-23 Bushing 1 PCS
F-24 Shaft 1 PCS
F-25 Screw M4x12L 10 PCS
F-26 Inside cover for disc 2 PCS
F-27 Cross disc 2 PCS
F-28
Flat washer
φ
5xφ16x1t
4 PCS
F-29 Cap for Round disc 2 PCS
F-30 Round disc 2 PCS
F-31 Pattern nut
2
PCS
F-32 Spring washer φ8.1*φ12.9*2.4T
4
PCS
F-33 Sensor holder
1
PCS
G-1~G-8 Flywheel set 1 SET
H Idler lever 1 PCS
H-1 Spring
1
PCS
H-3 Hex. screw M6xP1.0x100L
1
PCS
H-4 Hex. screw M6xP1.0x12L
1
PCS
H-5 Flat washer φ6xφ13x1t
1
PCS
H-6 Flat washer φ10xφ14x1t
1
PCS
H-7 Idler wheel
1
PCS
H-8 Wave washer φ10.5xφ15x0.3t
2
PCS
H-9 Flat washer φ8.5xφ25x2t
1
PCS
H-10 Nylon nut M8
1
PCS
H-11 Hex. screw M8xP1.25x18L
1
PCS
I Magnetic set
1
PCS
I-1 Hex. Screw M6xP1.0x16L
2
SET
I-2 Flat washer φ6xφ13x1t
2
PCS

I-3 Spring washer φ6
2
PCS
I-4, F-11 Gear box w/cable
1
SET
I-7 Hex. nut M6
1
PCS
J Rear stabilizer
1
SET
J-1 Adjustment pad for rear stabilizer 2 PCS
J-2 End cap for rear stabilizer
2
PCS
J-3 Front stabilizer
1
SET
J-4 Adjustment pad for front stabilizer 2 PCS
J-5 End cap for front stabilizer
2
PCS
J-6 Nylon nut M8 2 PCS
J-7 Flat washer φ8xφ16x1t 2 PCS
J-8 Transport wheel 2 PCS
J-9 Screw M8xP1.25x40L 2 PCS
K-L Left pedal arm 1 PCS
K-R Right pedal arm
1
PCS
K-1 Screw M5xP0.8x12L
4
PCS
K-2 Front cover (Left) for pedal arm
2
PCS
K-3 Bushing
4
PCS
K-4 Front cover (Right) for pedal arm
2
PCS
K-5 Left pedal
1
PCS
K-6 Right pedal 1 PCS
L-1~L-21 Hardware pack 1 SET

Assembly Stage #1
1. Attach the front stabilizer (J-3) to the main frame (F-10) using four Allen bolts (L-10).
2. Attach the rear stabilizer (J) to the main frame (F-10) using four Allen bolts (L-10).
3. Please remove the handlebar post cover (F-7) from the main frame (F-10).
After the assembly, the machine can be adjusted to a slightly uneven ground by adjusting the
height of the foot caps at the front and back. The pre-assembled transportation wheels in the
front allow moving the Elliptical easily and therefore need to be pointing down at the front (45°)
during assembly.
Assembly Stage #2
1. Take the wave washer (L-8) and pass it through the cross disc (F-27).
2. Assemble the R/L pedal arms (K-L, K-R) to the cross disc (F-27) by adding a flat washer (L-
7), a gasket (L-6), and an Allen bolt (L-5).
x2
x2
Ø8xØ25x2
M8x30L
L-6
L-8
L-5
L-7
2
x2
x2
Ø17.5xØ25x0.3t
M8xP1.25x16L
x8 L-10
1

Assembly Stage #3
1. Put the R/L pedal (K-5, K-6) onto the pedal arm (K-L/R) and tighten it using a knob (L-12), flat
washers (L-21), spring washers (L-13), sleeves (L-11) and carriage screws (L-14) on each
side.
Please keep in mind, the left and right pedals need to be placed in identical positions.
Assembly Stage #4
1.Please remove the four sets of Allen bolts (F-13) and flat washers (F-12) and spring washer
(F-32) from the main frame (F).
2.Take the handlebar post (D) and pass it through the handlebar post cover (F-7).
3. Hold the handlebar post (D) and connect the lower console cable (F-11) and the upper
console cable (D-1).
4.Slide the handlebar post (D) into the main frame, then fix it with four sets of Allen bolts (F-13)
and flat washers (F-12) and spring washer (F-33).
Ø6x1.5T
x8
x4
Ø7xØ12x30L
L-11
L-13
M6xP1.0x50L
x8 L-14 3
L-11 L-12
L-12L-13
L-14
L-21
L-21
M6xP1.0
x8
Ø6xØ13x1t
x4 L-21
L-12
K-L
K-R
M8xP1.25x16L
x4
Ø8xØ19x2t
x44
F-12
F-13

Assembly Stage #5
1. Take the axle (D-6) and pass it through the handlebar post (D).
2. Pass the axle through the wave washer (L-8) and the lower handlebar (E-R/L), then fix with
the flat washers (L-7), gaskets (L-6) and Allen bolts (L-5) on each side.
3. Tighten the Allen bolt (L-15) with flat washers (L-16) and nylon nuts (L-9) to connect the
pedal arms (K-L/R) and lower handlebars (E-R/L) on each side.
Please note: Use two Allen key tools to fix the bolts (L-5) on both sides at the same time.
x2
M8x30L
Ø17.5xØ25x0.3t
Ø8xØ16x1t
M8xP1.25x55L
L-6
L-8
L-5
L-7
L-16
L-15
Ø8xØ25x2t
5
K-L
K-R
E-L
E-R
x2
x2
x2
x2
x2