Casall XT600 User manual

USER MANUAL
Casall XT600
93019

Important: Please locate your serial number and record in the box below for service support
purposes.
Serial number here:

P16 Ø6xØ16x2t (4)
P8 M8x20L (2)
P9 Ø8.5xØ25x2t (4)
P6 M8x55L (2) P7 Ø8xØ16x1t (4)
P5 M8 (6)
93019/XT600
P4 Ø8xØ19x2t (4)
P3 M8x40L (4)
P17 M3x25L (4) P18 M4x30L (2)
P10 Ø17.5xØ25x1t (2)
P1 M8xP1.25x20L (10)
P2 Ø8xØ19x2t (8)
P13 M6xP1.0 (4)
P15 Ø6 (4)
P14 M6xP1.0x50L (4) Allen key (1)
Box spanner (2)
93019/XT600
P19
Ø8.1xØ12.9x2.4t (2)

EXPLODED DIAGRAM

PARTS LIST
No. Item Q'ty
A-1, A-2 Console & screw 1 SET
B-1 Handlebar post 1 PCS
B-2 Upper console cable 1 PCS
B-3 Bushing for handlebar post 1 PCS
B-4 Screw M5x30L 4 PCS
B-6 Hand pulse 1 PCS
B-7 Form grip for front handlebar 1 PCS
B-8 Cap for front handlebar 1 PCS
B-9 Screw M4x20L 2 PCS
B-10 Pulse wire 2 PCS
C-1 Upper handlebar (Right) 1 PCS
C-2 Upper handlebar (Left) 1 PCS
C-3 Form grip for upper handlebar 2 PCS
C-4 Cap for upper handlebar 2 PCS
D-1 Lower handlebar (Left) 1 PCS
D-2 Bearing 4 PCS
D-3 Bearing 4 PCS
D-4 Bushing for lower handlebar 2 PCS
D-5 Screw M5xP0.8x14L 4 PCS
D-6 Lower handlebar (Right) 1 PCS
E-1 Left pedal arm 1 PCS
E-2 Screw M5xP0.8x14L 4 PCS
E-3 Self-aligning ball bearings 2 PCS
E-4 Retaining ring 2 PCS
E-9 Right pedal arm 1 PCS
F-1 Main frame 1 PCS
F-2 Pattern nut M10xP1.25x10t 2 PCS
F-3 C-type φ20 1 PCS
F-4 Wave washer φ20xφ30x0.3t 1 PCS
F-5 Flat washer φ20.3xφ30x1t 1 PCS
F-6 Sensor box 1 PCS
F-7 Sensor holder 1 PCS
F-9 Screw M4x12L 1 PCS
F-10 Bearing 2 PCS
F-11 Belt 1 PCS
F-12 Screw M4x50L 5 PCS
F-13 Screw M5x16L 8 PCS
F-15 Left chain cover 1 PCS
F-16 Right chain cover 1 PCS
F-17 Left cover for left chain cover 1 PCS

F-18 Right cover for right chain cover 1 PCS
F-19 Screw M8xP1.25x20L 6 PCS
F-20 Flat washer φ8xφ19x2t 4 PCS
F-21 Semicircle washer φ8xφ19x2t 2 PCS
F-22 Hex. screw M8xP1.25x12Lx5t 3 CS 采
F-23 Belt pulley 1 PCS
F-24 Shaft 1 PCS
F-25 Bushing 1 PCS
F-26 DC cable 1 PCS
G-1~G-8 Flywheel set 1 SET
H-1 Idler lever 1 PCS
H-2 Idler wheel 1 PCS
H-3 Wave washer φ10.5xφ15x0.3t 2 PCS
H-4 Nylon nut M8 1 PCS
H-5 Flat washer φ8.5xφ25x2t 1 PCS
H-6 Flat washer φ6xφ13x1t 1 PCS
H-7 Hex. screw M6xP1.0x80L 1 PCS
H-8 Hex. screw M6xP1.0x12L 1 PCS
H-9 Hex. screw M8xP1.25x18L 1 PCS
H-11 Spring 1 PCS
I-1 Cross disc 2 PCS
I-2 Round disc 2 PCS
I-3 Cap for round disc 2 PCS
I-4 Screw M4x14L 8 PCS
I-5 Flat washer φ5xφ16x1t 8 PCS
J ,J-1 Gear box w/cable 1 SET
K-1 Magnetic set
1
PCS
K-2 Hex. Screw M6xP1.0x16L
1
PCS
K-3 Flat washer φ6xφ13x1t
1
PCS
K-4 Spring washer φ6
1
PCS
L-1 Front stabilizer 1 PCS
L-2 Screw 3/16″ 4 PCS
L-3 Left end cap for front stabilizer 1 PCS
L-4 Right end cap for front stabilizer 1 PCS
L-5 Transport wheel 1 PCS
L-6 Nylon nut M8 1 PCS
L-7 Allen bolt M8xP1.25x40L 1 PCS
L-8 Flat washer φ8xφ16x1t 1 PCS
M-1 Rear stabilizer 1 PCS
M-2 Screw 3/16″ 4 PCS
M-3
Left end cap for rear stabilizer
1 PCS
M-4 Right end cap for rear stabilizer 1 PCS

M-5 Adjustment pad 2 PCS
N Adaptor 1 PCS
P-1~P-19 Hardware pack 1 SET
Q-1 Cover for handlebar post 1 PCS
Q-2 Bottle holder 1 PCS
Q-3 Bottle holder seat 1 PCS
Q-4 Front cover (Left) for pedal arm 2 PCS
Q-5 Front cover (Right) for pedal arm 2 PCS
Q-6 Rear cap for pedal arm 2 PCS
Q-7 Left pedal 1 PCS
Q-8 Right pedal 1 PCS
Q-9 Front cover for console 1 PCS
Q-10 Rear cover for console 1 PCS
Q-11 Axle for handlebar post 1 PCS
Q-12 Left/Right cover for handlebar post 2 PCS
Q-13 Front cover for upper handlebar 2 PCS
Q-14 Rear cover for upper handlebar 2 PCS

ASSEMBLY STEPS
STEP 1
1. Attach the front stabilizer (L-1) to the main frame (F-1) using four Allen bolts (P-1) and flat
washers (P-2)
2. Attach the rear stabilizer (M-1) to the main frame (F-1) using four Allen bolts (P-7) and flat
washers (P-2).
STEP 2
1. Attach the left pedal arm (E-1) onto the cross disc (I-1) using one of the Allen bolts (P-1), flat
washers (P-9) and spring washers (P-19).
2. Attach the right pedal arm (E-9) onto the cross disc (I-1) using one of the Allen bolts (P-1), flat
washers (P-9) and spring washers (P-19).
3. Install the cover (Q-6) to both the right and left pedal arms (E-9, E-1).
M8xP1.25x20L Ø8xØ19x2t
x8 x8
(1)
(2)
P-1 M8x20
P-9 Ø8.5xØ25x2T
x2
P-19 Ø8.1xØ12.9x2.4T
x2
x2

STEP 3
1. Please remove the Allen bolt (F-19), flat washer (F-20) and semicircle washer (F-21) from the
main frame (F-1)
2. Take the handlebar post (B-1) and pass it through the cover (Q-1).
3. Hold the handlebar post (B-1) and connect the lower console cable (J-1) and the upper
console cable (B-2).
4. Slide the handlebar post (B-1) into the main frame (F-1), then tighten it with the Allen bolt (F-
19), flat washer (F-20) and semicircle washer (F-21).
(3)
P-15 Ø6
P-16 Ø6xØ16x2t
P-13 M6xP1.0
P-14 M6xP1.0x50L
x4
x4
x4

STEP 4
1. Pass the axle (Q-11) through the handlebar post.
2. Pass the cover (Q-12) and flat washer (P-10) through the axle (Q-11).
3. Attach the lower handlebar (D-1,D-6) to the handlebar post (B-1) with the axle (Q-11) and
tighten by using the flat washer (P-9) and nylon screw (P-8).
4. Attach the left and right lower handlebar (D-1,D-6) to the left and right pedal arm (E-9,E-1)
using two 29TAllen bolts29T (P-6), four flat washers (P-7) and two nylon nuts (P-5).
Please note: Use two box spanner tools to fix the A29Tllen bolt29T (P-6) on both sides at the same time.
STEP 5 Slide the upper handlebar (C-1,C-2) (R/L) into the lower handlebar (D-1,D-6) and
then tighten it with the four 29Tcarriage screws29T (P-3), semicircle washers (P-4) and
nylon nuts (P-5).
(4)
P-6 M8x55L
P-5 M8
P-7 Ø8xØ16x1t
x4
P-8 M8x20
P-9 Ø8.5xØ25x2Tt
x2
x2
x2
x2
x2
P-10 Ø17.5xØ25x1t
(5)
P-3 M8x40L
P-5 M8
x4
x4
x4