Casall XT600 User manual

USER MANUAL
Casall XT600
93019

Important: Please locate your serial number and record in the box below for service support
purposes.
Serial number here:

P16 Ø6xØ16x2t (4)
P8 M8x20L (2)
P9 Ø8.5xØ25x2t (4)
P6 M8x55L (2) P7 Ø8xØ16x1t (4)
P5 M8 (6)
93019/XT600
P4 Ø8xØ19x2t (4)
P3 M8x40L (4)
P17 M3x25L (4) P18 M4x30L (2)
P10 Ø17.5xØ25x1t (2)
P1 M8xP1.25x20L (10)
P2 Ø8xØ19x2t (8)
P13 M6xP1.0 (4)
P15 Ø6 (4)
P14 M6xP1.0x50L (4) Allen key (1)
Box spanner (2)
93019/XT600
P19
Ø8.1xØ12.9x2.4t (2)

EXPLODED DIAGRAM

PARTS LIST
No. Item Q'ty
A-1, A-2 Console & screw 1 SET
B-1 Handlebar post 1 PCS
B-2 Upper console cable 1 PCS
B-3 Bushing for handlebar post 1 PCS
B-4 Screw M5x30L 4 PCS
B-6 Hand pulse 1 PCS
B-7 Form grip for front handlebar 1 PCS
B-8 Cap for front handlebar 1 PCS
B-9 Screw M4x20L 2 PCS
B-10 Pulse wire 2 PCS
C-1 Upper handlebar (Right) 1 PCS
C-2 Upper handlebar (Left) 1 PCS
C-3 Form grip for upper handlebar 2 PCS
C-4 Cap for upper handlebar 2 PCS
D-1 Lower handlebar (Left) 1 PCS
D-2 Bearing 4 PCS
D-3 Bearing 4 PCS
D-4 Bushing for lower handlebar 2 PCS
D-5 Screw M5xP0.8x14L 4 PCS
D-6 Lower handlebar (Right) 1 PCS
E-1 Left pedal arm 1 PCS
E-2 Screw M5xP0.8x14L 4 PCS
E-3 Self-aligning ball bearings 2 PCS
E-4 Retaining ring 2 PCS
E-9 Right pedal arm 1 PCS
F-1 Main frame 1 PCS
F-2 Pattern nut M10xP1.25x10t 2 PCS
F-3 C-type φ20 1 PCS
F-4 Wave washer φ20xφ30x0.3t 1 PCS
F-5 Flat washer φ20.3xφ30x1t 1 PCS
F-6 Sensor box 1 PCS
F-7 Sensor holder 1 PCS
F-9 Screw M4x12L 1 PCS
F-10 Bearing 2 PCS
F-11 Belt 1 PCS
F-12 Screw M4x50L 5 PCS
F-13 Screw M5x16L 8 PCS
F-15 Left chain cover 1 PCS
F-16 Right chain cover 1 PCS
F-17 Left cover for left chain cover 1 PCS

F-18 Right cover for right chain cover 1 PCS
F-19 Screw M8xP1.25x20L 6 PCS
F-20 Flat washer φ8xφ19x2t 4 PCS
F-21 Semicircle washer φ8xφ19x2t 2 PCS
F-22 Hex. screw M8xP1.25x12Lx5t 3 CS 采
F-23 Belt pulley 1 PCS
F-24 Shaft 1 PCS
F-25 Bushing 1 PCS
F-26 DC cable 1 PCS
G-1~G-8 Flywheel set 1 SET
H-1 Idler lever 1 PCS
H-2 Idler wheel 1 PCS
H-3 Wave washer φ10.5xφ15x0.3t 2 PCS
H-4 Nylon nut M8 1 PCS
H-5 Flat washer φ8.5xφ25x2t 1 PCS
H-6 Flat washer φ6xφ13x1t 1 PCS
H-7 Hex. screw M6xP1.0x80L 1 PCS
H-8 Hex. screw M6xP1.0x12L 1 PCS
H-9 Hex. screw M8xP1.25x18L 1 PCS
H-11 Spring 1 PCS
I-1 Cross disc 2 PCS
I-2 Round disc 2 PCS
I-3 Cap for round disc 2 PCS
I-4 Screw M4x14L 8 PCS
I-5 Flat washer φ5xφ16x1t 8 PCS
J ,J-1 Gear box w/cable 1 SET
K-1 Magnetic set
1
PCS
K-2 Hex. Screw M6xP1.0x16L
1
PCS
K-3 Flat washer φ6xφ13x1t
1
PCS
K-4 Spring washer φ6
1
PCS
L-1 Front stabilizer 1 PCS
L-2 Screw 3/16″ 4 PCS
L-3 Left end cap for front stabilizer 1 PCS
L-4 Right end cap for front stabilizer 1 PCS
L-5 Transport wheel 1 PCS
L-6 Nylon nut M8 1 PCS
L-7 Allen bolt M8xP1.25x40L 1 PCS
L-8 Flat washer φ8xφ16x1t 1 PCS
M-1 Rear stabilizer 1 PCS
M-2 Screw 3/16″ 4 PCS
M-3
Left end cap for rear stabilizer
1 PCS
M-4 Right end cap for rear stabilizer 1 PCS

M-5 Adjustment pad 2 PCS
N Adaptor 1 PCS
P-1~P-19 Hardware pack 1 SET
Q-1 Cover for handlebar post 1 PCS
Q-2 Bottle holder 1 PCS
Q-3 Bottle holder seat 1 PCS
Q-4 Front cover (Left) for pedal arm 2 PCS
Q-5 Front cover (Right) for pedal arm 2 PCS
Q-6 Rear cap for pedal arm 2 PCS
Q-7 Left pedal 1 PCS
Q-8 Right pedal 1 PCS
Q-9 Front cover for console 1 PCS
Q-10 Rear cover for console 1 PCS
Q-11 Axle for handlebar post 1 PCS
Q-12 Left/Right cover for handlebar post 2 PCS
Q-13 Front cover for upper handlebar 2 PCS
Q-14 Rear cover for upper handlebar 2 PCS

ASSEMBLY STEPS
STEP 1
1. Attach the front stabilizer (L-1) to the main frame (F-1) using four Allen bolts (P-1) and flat
washers (P-2)
2. Attach the rear stabilizer (M-1) to the main frame (F-1) using four Allen bolts (P-7) and flat
washers (P-2).
STEP 2
1. Attach the left pedal arm (E-1) onto the cross disc (I-1) using one of the Allen bolts (P-1), flat
washers (P-9) and spring washers (P-19).
2. Attach the right pedal arm (E-9) onto the cross disc (I-1) using one of the Allen bolts (P-1), flat
washers (P-9) and spring washers (P-19).
3. Install the cover (Q-6) to both the right and left pedal arms (E-9, E-1).
M8xP1.25x20L Ø8xØ19x2t
x8 x8
(1)
(2)
P-1 M8x20
P-9 Ø8.5xØ25x2T
x2
P-19 Ø8.1xØ12.9x2.4T
x2
x2

STEP 3
1. Please remove the Allen bolt (F-19), flat washer (F-20) and semicircle washer (F-21) from the
main frame (F-1)
2. Take the handlebar post (B-1) and pass it through the cover (Q-1).
3. Hold the handlebar post (B-1) and connect the lower console cable (J-1) and the upper
console cable (B-2).
4. Slide the handlebar post (B-1) into the main frame (F-1), then tighten it with the Allen bolt (F-
19), flat washer (F-20) and semicircle washer (F-21).
(3)
P-15 Ø6
P-16 Ø6xØ16x2t
P-13 M6xP1.0
P-14 M6xP1.0x50L
x4
x4
x4

STEP 4
1. Pass the axle (Q-11) through the handlebar post.
2. Pass the cover (Q-12) and flat washer (P-10) through the axle (Q-11).
3. Attach the lower handlebar (D-1,D-6) to the handlebar post (B-1) with the axle (Q-11) and
tighten by using the flat washer (P-9) and nylon screw (P-8).
4. Attach the left and right lower handlebar (D-1,D-6) to the left and right pedal arm (E-9,E-1)
using two 29TAllen bolts29T (P-6), four flat washers (P-7) and two nylon nuts (P-5).
Please note: Use two box spanner tools to fix the A29Tllen bolt29T (P-6) on both sides at the same time.
STEP 5 Slide the upper handlebar (C-1,C-2) (R/L) into the lower handlebar (D-1,D-6) and
then tighten it with the four 29Tcarriage screws29T (P-3), semicircle washers (P-4) and
nylon nuts (P-5).
(4)
P-6 M8x55L
P-5 M8
P-7 Ø8xØ16x1t
x4
P-8 M8x20
P-9 Ø8.5xØ25x2Tt
x2
x2
x2
x2
x2
P-10 Ø17.5xØ25x1t
(5)
P-3 M8x40L
P-5 M8
x4
x4
x4

STEP 6
1. Please remove the four sets of screws (E-2) from the pedal arm (E-1,E-9).
2. Assemble the front cover L/R (Q-4, Q-5) to the pedal arm (E-1,E-9) by adding screws (E-2) on
each side.
3. Please remove the four sets of screws (D-5) from the lower handlebar (D-1,D-6).
4. Assemble the front/rear cover L/R (Q-13,Q-14) to the lower handlebar (D-1,D-6) by adding
four sets of screws (D-5) and screws (P-17).
5. Remove the pre-installed Screws (B-4) on the handlebar post first, and then assemble the
Bottle holder (Q-2) using Screw (B-4).
STEP 7
1. Remove the pre-installed screws (A-1) on the console (A) first.
2. Connect the upper console cables (B-2) and the two pulse wires (B-10) to the console (A),then
attach the console (A) to the computer bracket with the enclosed screws (A-1).
3. Please remove the four sets of screws (B-4) from the handlebar post (B-1).
4. Attach the rear cover (Q-10) by adding two screws (B-4) and screws (P-18) to the handlebar
post (B-1).
5. Attach the front cover (Q-9) by adding screws (B-4) to the handlebar post (B-1).
(7)
P-8 M4x20
x2
(6)
P-17 M3x25L
x4

STEP 8
13TConnect the adaptor (N) to the DC hole (located at the back of the chain cover).
UInstruction manual of the transmitter belt fitting
1. Tightly wrap the transmitter belt around the chest area. (The
belt will only work with direct skin contact).
2. Adjust the belt to the position shown on the sketch.
3. The distance between the belt and the monitor should be
80cm ±10. Make sure the user is directly in front of the monitor
at all times.

iCONSOLE+ TRAINING APP INSTRUCTION MANUAL
For a simple exercise it is not always necessary to select a training program or manually set the
TIME, DISTANCE or other values. You can simply start pedaling.
UDISPLAY FUNCTIONS
ITEM
DESCRIPTION
TIME
Count up - No preset target, Time will count up from 00:00 to maximum 99:59 with
each increment is 1 minute.
Count down - If training with preset Time, Time will count down from preset to
00:00.
Each preset increment or decrement is 1 minute between 00:00 to 99:00.
SPEED
Displays current training speed. Maximum speed is 99.9 KM/H or ML/H.
RPM
Displays the Rotation Per Minute. Display range 0~15~999
DISTANCE
Accumulates total distance from 0.00 up to 99.99 KM or ML. The user may preset
target distance data by using UP/DOWN button.
Each preset increment or decrement is 0.1KM or ML between 0.00 to 99.90.
CALORIES
Accumulates calories consumption during training from 0 to maximum 9999
calories.
(This data is a rough guide for comparison of different exercise sessions which
cannot be used in medical treatment.)
PULSE
User may set up target pulse from 0 - 30 to 230; and computer buzzer will beep
when actual heart rate is over the target value during workout.
WATTS
Display current workout watts. Display range 0~999.
MANUAL
Manual mode workout.
BEGINNER
4 PROGRAM selection.
ADVANCE
4 PROGRAM selection.
SPORTY
4 PROGRAM selection.
CARDIO
Target HR training mode.
WATT
PROGRAM
WATT constant training mode.
UKEY FUNCTION

PS. According to different console design, not all consoles have total reset function key.
Training Data
The computer calculates and displays all values automatically according to the user training
status (see table).
Take note:
* If only a “P” is shown instead of pulse value, it is impossible to measure the pulse. Grip the
handle where all four hand pulse sensors are located or wear chest strap. Moisten your palms
first with a little water if necessary.
* The display in the center field depends on the type of exercise that has been set.
The computer provides a number of ways to vary the exercise session and make it more
motivating.
The following exercising modes are available:
-Manual Training (training without programs)
-Training with Programs (there are 12 programs built-in, P01~P12)
-Training with your own program (User program)
-Training with the Heart Rate program (H.R.C)
-Training with set output value (WATT)
OPERATION:
ITEM DESCRIPTION
Up (Encoder)
Increase resistance level
Setting selection.
Down (Encoder)
Decrease resistance level
Setting selection.
Mode / Enter Confirm setting or selection.
Reset
Press and hold for 2 seconds, the computer will reboot and start from user
setting.
Go back to to the main menu during the preset workout value or stop mode.
Start/ Stop Start or Stop workout.
Recovery Test heart rate recovery status.
Total Reset Power on again and resume all preset values.
Hand sensor for
pluse measurement

POWER ON
Plug in the power supply, the computer will power on and display all segments on LCD for 2
seconds (Drawing 1).
Drawing 1
WORKOUT SELECTION
Use UP or DOWN (Encoder) to select workout Manual (Drawing 2)Beginner(Drawing 3) 
Advance (Drawing 4) Sporty(Drawing 5) Cardio(Drawing 6) Watt(Drawing 7).
Drawing 2Drawing 3
Drawing 4Drawing 5
Drawing 6Drawing 7
UManual Mode
Press START in the main menu to start the workout in manual mode.
1. Use UP or DOWN (Encoder) to select the workout program, choose Manual and press
MODE / ENTER to get into.
2. Use UP or DOWN (Encoder) to set TIME (Drawing 8), DISTANCE (Drawing 9), CALORIES
(Drawing 10), PULSE (Drawing 11) and press MODE / ENTER to confirm.
3. Press START/STOP to start the workout. Use UP or DOWN (Encoder) to adjust the load
level. If you don’t adjust the load level display in WATT window for 3s, it will switch to display
WATT (Drawing 12).
4. Press START/STOP to pause the workout. Press RESET to go back to the main menu.

Drawing 8Drawing 9
Drawing 10 Drawing 11
Drawing 12
UBeginner Mode
1. Use UP or DOWN (Encoder) to select the workout program, choose Beginner mode and
press MODE / ENTER to get into.
2. Use UP or DOWN (Encoder) to select Beginner program 1~4 (Drawing 13) and press MODE
/ ENTER to get in.
3. Use UP or DOWN (Encoder) to set TIME.
4. Press START/STOP key to start the workout. Use UP or DOWN (Encoder) to adjust the load
level.
5. Press START/STOP key to pause the workout. Use RESET to go back to the main menu.
Drawing 13
U
Advance Mode
1. Use UP or DOWN (Encoder) to select the workout program, choose Advance mode and
press MODE / ENTER to get in.
2. Use UP or DOWN (Encoder) to select Advance program 1~4 (Drawing 14) and press MODE
/ ENTER to get in.
3. Use UP or DOWN (Encoder) to set TIME.
4. Press START/STOP key to start the workout. Use UP or DOWN (Encoder) to adjust theload
level.
5. Press START/STOP key to pause the workout. Use RESET to go back to the main menu.

Drawing 14
U
Sporty Mode
1. Use UP or DOWN (Encoder) to select the workout program, choose Sporty mode and press
MODE / ENTER to get in.
2. Use UP or DOWN (Encoder) to select Sporty program 1~4 (Drawing 15) and press MODE /
ENTER to get in.
3. Use UP or DOWN (Encoder) to set TIME.
4. Press START/STOP key to start the workout. Use UP or DOWN (Encoder) to adjust the load
level.
5. Press START/STOP key to pause the workout. Use RESET to go back to the main menu.
Drawing 15
UCardio Mode
1. Use UP or DOWN (Encoder) to select workout program, choose H.R.C. and press MODE /
ENTER to get in.
2. Use UP or DOWN (Encoder) to set Age (Drawing 16).
3. Use UP or DOWN (Encoder) to select 55% (Drawing 17).75%.90% or TAG (TARGET H.R.)
(default: 100).
4. Use UP or DOWN (Encoder) to set the workout TIME.
5. Press START/STOP key to start or stop the workout. Use RESET to go back to the main
menu.
Drawing 16 Drawing 17
U

Watt Mode
1. Use UP or DOWN (Encoder) to select the workout program, choose WATT and press MODE
/ ENTER to get into.
2. Use UP or DOWN (Encoder) to set the WATT target. (default: 120, Drawing 18)
3. Use UP or DOWN (Encoder) to set TIME.
4. Press START/STOP key to start the workout. Use UP or DOWN (Encoder) to adjust the
Watt level.
5. Press START/STOP key to pause the workout. Use RESET to go back to the main menu.
Drawing 18
Measuring your pulse with the hand sensors
The hand sensor are not medical products but rather exercising tools designed for the approximate
measurement and displaying of the pulse rate when exercising with the exercise bike.
URECOVERY
After exercising for a period, keep holding the hand grips or wearing the chest strap and press
the RECOVERY key. The display will stop all functions and only start counting the “TIME” down
from 00:60 to 00:00 (Drawing 19). The screen will display your heart rate recovery status with
the F1, F2…. to F6. F1 is the best, F6 is the worst (Drawing 20). The user may keep exercising
to improve the heart rate recovery status. (Press the RECOVERY button again to return to the
main display.)
Drawing 19 Drawing 20
UNoted:
1. After 4 minutes without pedaling or pulse input, the console will enter into power saving
mode. Press any key to wake the console up.
2. When the computer acts abnormally, please unplug the adaptor and plug in again.
You can measure your pulse with the two-hand
sensor on the handle.
>> Place both hands on the hand sensor on the
handle as you exercise and wait briefly for the
pulse value to be displayed.
Hand sensor for
pluse measurement

APP
iConsole+ Training
(Please note this APP is not a Casall developed product but it is integrated as an extra feature to use
for you as user of this Casall Cardio product)
Consumers can download the iConsole + APP by scanning the QR code, as shown below.
1. This console can connect to this APP on the smart device by Bluetooth.
2. Once the console is connected to the smart device via Bluetooth, the console will not display anything.
NOTE:
To conduct the iConsole+ APP latest version on your installed device. Go through the Apple store or Goolge play for checking the software update. Contents and features
subject to change without prior notice. And please note this Instruction manual of iC+Training APP cannot be updated to the lastest version in printing. To make sure check
latest instructions visit here:
https://iconsole.plus/iconsoleplus/en/
Attention! All preset data will be lost when you unplug the power (adaptor) from the "machine".

•
Login Accounts:
Click the three lines icon in the upper left side of iConsole app homepage, then click the profile photo to login, you can
chooseFacebook,Gmail, Wechataccountsorregistered the new accounts to log in thisapp.