Case IH 4430 User manual

PrintedinU.S.A.
Copyright © 2011 CNHAmerica LLC. All Rights Reserved.
Case IHisaregisteredtrademarkofCNH America LLC.
Racine Wisconsin 53404 U.S.A.
Patriot 4430
Sprayer
Part number 84534618
1st edition English
August 2011
SERVICE MANUAL

SERVICEMANUAL
Patriot4430
8453461827/08/2011
EN

Contents
INTRODUCTION
HYDRAULIC,PNEUMATIC,ELECTRICAL,ELECTRONICSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM..............................................A.10.A
ELECTRICALPOWERSYSTEM........................................................A.30.A
LIGHTINGSYSTEM......................................................................A.40.A
FAULTCODES...........................................................................A.50.A
ENGINEANDPTOIN...................................................................B
ENGINE..................................................................................B.10.A
FUELANDINJECTIONSYSTEM........................................................B.20.A
AIRINTAKESYSTEM....................................................................B.30.A
EXHAUSTSYSTEMEmissionscontrol..................................................B.40.B
ENGINECOOLANTSYSTEM...........................................................B.50.A
TRANSMISSION,DRIVEANDPTOOUT........................................C
TRANSMISSIONHydrostatic.............................................................C.20.F
AXLES,BRAKESANDSTEERING.................................................D
FRONTAXLE............................................................................D.10.A
REARAXLE..............................................................................D.12.A
STEERINGHydraulic.....................................................................D.20.C
SERVICEBRAKEHydraulic..............................................................D.30.C
PARKINGBRAKEHydraulic.............................................................D.32.C
SUSPENSIONMechanical...............................................................D.40.B
SUSPENSIONHydraulic.................................................................D.40.C
WHEELSANDTRACKSWheels.........................................................D.50.C
FRAMEANDCAB........................................................................E
SHIELD...................................................................................E.20.A
OPERATORANDSERVICEPLATFORM................................................E.30.A
USERCONTROLSANDSEATOperatorseat...........................................E.32.C
USERPLATFORM.......................................................................E.34.A
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ENVIRONMENTCONTROLHeating,ventilationandair-conditioning...................E.40.D
FRAMEPOSITIONING.................................................................F
TRAVELLINGTowing.....................................................................F.10.D
STABILISINGStaticlevelling.............................................................F.20.C
STABILISINGWorkingstabilising........................................................F.20.D
HITCHANDWORKINGTOOL.......................................................H
BOOMLift................................................................................H.20.B
BOOMTilt................................................................................H.20.C
BOOMUnfold.............................................................................H.20.G
BOOMStabilising.........................................................................H.20.J
FIELDPROCESSING...................................................................L
SPRAYING...............................................................................L.20.A
SPRAYINGPlumbingsystem............................................................L.20.B
SPRAYINGPressuresystem.............................................................L.20.C
SPRAYINGEndmarker..................................................................L.20.D
RINSING.................................................................................L.22.A
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INTRODUCTION
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1

INTRODUCTION
Safetyrules
WARNING
Misusehazard!
Beforestartingtheengine,makesureyouarefullyawareofthelocationandthefunctionofeach
control.
Failuretocomplycouldresultindeathorseriousinjury.W0226A
WARNING
Hazardtobystanders!
Alwayssoundthehornbeforestartingthemachine.Makesuretheworkareaisclearofotherpersons,
domesticanimals,tools,etc.beforeyouoperatethemachine.Neverallowanyoneintheworkarea
duringmachineoperation.
Failuretocomplycouldresultindeathorseriousinjury.W0304A
WARNING
Unexpectedmachinemovement!
Alwayssitintheoperator'sseattooperatethemachine.DONOTbypassthekeystartswitch.Sudden
andunexpectedmachinemovementormachinerunawaycouldresult.
Failuretocomplycouldresultindeathorseriousinjury.W0464A
WARNING
Entanglementhazard!
Alwayskeephairandclothingawayfrommovingparts.Donotwearlooseclothing,jewelry,orother
itemsthatcouldentanglewithmovingpartsand/orlevers.
Failuretocomplycouldresultindeathorseriousinjury.W0445A
WARNING
Escapinguid!
Hydraulicuidordieselfuelleakingunderpressurecanpenetratetheskinandcauseinfectionor
otherinjury.Topreventpersonalinjury:Relieveallpressurebeforedisconnectinguidlinesorper-
formingworkonthehydraulicsystem.Beforeapplyingpressure,makesureallconnectionsaretight
andallcomponentsareingoodcondition.Neveruseyourhandtocheckforsuspectedleaksunder
pressure.Useapieceofcardboardorwoodforthispurpose.Ifinjuredbyleakinguid,seeyour
doctorimmediately.
Failuretocomplycouldresultindeathorseriousinjury.W0178A
WARNING
Avoidinjury!Alwaysdothefollowingbeforelubricating,maintaining,orservicingthemachine.
1.Disengagealldrives.
2.Engageparkingbrake.
3.Lowerallattachmentstotheground,orraiseandengageallsafetylocks.
4.Shutoffengine.
5.Removekeyfromkeyswitch.
6.Switchoffbatterykey,ifinstalled.
7.Waitforallmachinemovementtostop.
Failuretocomplycouldresultindeathorseriousinjury.W0047A
CAUTION
Flyingobjects!
Weareyeprotection.Donotstrikesteelpartswithasteelhammer.Partsmaybreak.
Failuretocomplycouldresultinminorormoderateinjury.C0024A
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INTRODUCTION
CAUTION
Flyingdebris!
Compressedaircanpropeldirt,rust,etc.intotheair.Weareyeandfaceprotectionwhenusingcom-
pressedair.
Failuretocomplycouldresultinminorormoderateinjury.C0049A
WARNING
PersonalProtectiveEquipment(PPE)required.
Whenassembling,operating,orservicingthemachine,wearprotectiveclothingandPPEnecessary
fortheparticularprocedure.SomePPEthatmaybenecessaryincludesprotectiveshoes,eyeand/or
faceprotection,hardhat,heavygloves,ltermask,andhearingprotection.
Failuretocomplycouldresultindeathorseriousinjury.W0353A
WARNING
Crushinghazard!
Unitcouldfallifnotproperlysupported.Followjackinginstructionsprovidedfortheunit.Usesuitable
jackstands.Besuretopositionthemproperly.
Failuretocomplycouldresultindeathorseriousinjury.W0919A
WARNING
Explosivegas!
Batteriesemitexplosivehydrogengasandotherfumeswhilecharging.Ventilatethechargingarea.
Keepthebatteryawayfromsparks,openames,andotherignitionsources.Neverchargeafrozen
battery.
Failuretocomplycouldresultindeathorseriousinjury.W0005A
WARNING
Hazardouschemicals!
Batteryelectrolytecontainssulfuricacid.Contactwithskinandeyescouldresultinsevereirritation
andburns.Alwayswearsplash-proofgogglesandprotectiveclothing(glovesandaprons).Wash
handsafterhandling.
Failuretocomplycouldresultindeathorseriousinjury.W0006A
WARNING
Batterygascanexplode!
Topreventanexplosion:1.Alwaysdisconnectthenegative(-)batterycablerst.2.Alwaysconnect
thenegative(-)batterycablelast.3.Donotshortcircuitthebatterypostswithmetalobjects.4.Do
notweld,grind,orsmokenearabattery.
Failuretocomplycouldresultindeathorseriousinjury.W0011A
DANGER
Explosionhazard!
Weldingtoawheelcancreateanexplosiveairandgasmixture.Removingairfromthetireorloosen-
ingthetireonthewheel(breakingthebead)willNOTeliminatethehazard.ALWAYSremovethetire
completelyfromthewheelbeforewelding.
Failuretocomplywillresultindeathorseriousinjury.D0033A
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4

SERVICEMANUAL
HYDRAULIC,PNEUMATIC,ELECTRICAL,ELECTRONICSYSTEMS
Patriot4430
8453461827/08/2011
A

Contents
HYDRAULIC,PNEUMATIC,ELECTRICAL,
ELECTRONICSYSTEMS-A
PRIMARYHYDRAULICPOWERSYSTEM................................................A.10.A
Patriot4430
ELECTRICALPOWERSYSTEM..........................................................A.30.A
Patriot4430
LIGHTINGSYSTEM........................................................................A.40.A
Patriot4430
FAULTCODES.............................................................................A.50.A
Patriot4430
8453461827/08/2011
A

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