Case IH Magnum 235 User manual

PrintedinU.S.A.
Copyright © 2013 CNHAmerica LLC. All Rights Reserved.
Case IHisaregisteredtrademarkofCNH America LLC.
Racine Wisconsin 53404 U.S.A.
Magnum 235
Magnum 260
Magnum 290
Magnum 315
Magnum 340
Magnum 370
Continuously Variable Transmission (CVT)
Tractor
PIN ZCRD02588 and above
Part number 47533562
2nd edition English
October 2013
SERVICE MANUAL

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.101]Cylinderheads.....................................................................10.2
[10.114]Pumpdrives........................................................................10.3
[10.202]Aircleanersandlines..............................................................10.4
[10.216]Fueltanks..........................................................................10.5
[10.310]Aftercooler..........................................................................10.6
[10.400]Enginecoolingsystem.............................................................10.7
[10.414]Fananddrive......................................................................10.8
[10.500]SelectiveCatalyticReduction(SCR)exhausttreatment...........................10.9
Powercoupling...........................................................................19
[19.100]Driveshaft..........................................................................19.1
Transmission..............................................................................21
[21.504]ContinuouslyVariableTransmission(CVT)........................................21.1
[21.505]ContinuouslyVariableTransmission(CVT)externalcontrols......................21.2
[21.507]ContinuouslyVariableTransmission(CVT)internalcomponents..................21.3
[21.506]ContinuouslyVariableTransmission(CVT)lubricationsystem....................21.4
Four-WheelDrive(4WD)system..................................................23
[23.202]Electro-hydrauliccontrol...........................................................23.1
[23.314]Driveshaft..........................................................................23.2
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
[25.122]Axlesuspensioncontrol............................................................25.4
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Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
PowerTake-Off(PTO).................................................................31
[31.104]Rearelectro-hydrauliccontrol......................................................31.1
[31.110]One-speedrearPowerTake-Off(PTO)............................................31.2
[31.114]Two-speedrearPowerTake-Off(PTO)............................................31.3
[31.146]FrontPowerTake-Off(PTO).......................................................31.4
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
[33.202]Hydraulicservicebrakes...........................................................33.2
[33.220]Trailerbrakehydrauliccontrol......................................................33.3
[33.224]Trailerbrakepneumaticcontrol....................................................33.4
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.102]Pumpcontrolvalves................................................................35.2
[35.106]Variabledisplacementpump.......................................................35.3
[35.114]Three-pointhitchcontrolvalve.....................................................35.4
[35.124]Three-pointhitchhydraulicadjustment............................................35.5
[35.204]Remotecontrolvalves.............................................................35.6
[35.300]Reservoir,cooler,andlters........................................................35.7
[35.304]Combinationpumpunits...........................................................35.8
Pneumaticsystem......................................................................36
[36.100]Pneumaticsystem..................................................................36.1
Hitches,drawbars,andimplementcouplings..................................37
[37.110]Rearthree-pointhitch..............................................................37.1
[37.162]Fronthitch..........................................................................37.2
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Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.206]Pump...............................................................................41.3
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.200]Airconditioning.....................................................................50.2
[50.300]Cabpressurizingsystem...........................................................50.3
Electricalsystems.......................................................................55
[55.012]Enginecoolingsystem.............................................................55.1
[55.015]Enginecontrolsystem..............................................................55.2
[55.024]Transmissioncontrolsystem.......................................................55.3
[55.045]Frontaxlecontrolsystem..........................................................55.4
[55.046]Rearaxlecontrolsystem...........................................................55.5
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.6
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.7
[55.100]Harnessesandconnectors.........................................................55.8
[55.130]Rearthree-pointhitchelectroniccontrolsystem...................................55.9
[55.201]Enginestartingsystem...........................................................55.10
[55.301]Alternator.........................................................................55.11
[55.302]Battery............................................................................55.12
[55.404]Externallighting..................................................................55.13
[55.405]Externallightingswitchesandrelays............................................55.14
[55.408]Warningindicators,alarms,andinstruments....................................55.15
[55.512]Cabcontrols......................................................................55.16
[55.514]Cablighting......................................................................55.17
[55.518]Wiperandwashersystem........................................................55.18
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[55.640]Electronicmodules...............................................................55.19
[55.988]SelectiveCatalyticReduction(SCR)electricalsystem..........................55.20
[55.DTC]FAULTCODES..................................................................55.21
Platform,cab,bodywork,anddecals.............................................90
[90.100]Enginehoodandpanels...........................................................90.1
[90.102]Engineshields,hoodlatches,andtrims...........................................90.2
[90.118]Protectionsandfootboards.........................................................90.3
[90.124]Pneumatically-adjustedoperatorseat..............................................90.4
[90.150]Cab.................................................................................90.5
[90.151]Cabinterior.........................................................................90.6
[90.160]Cabinteriortrimandpanels........................................................90.7
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing....................................3
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315
[ZCRD02588-]NA,Magnum340[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Safetyrules.....................................................................................4
Magnum235NA,Magnum260NA,Magnum290NA,Magnum315NA,Magnum340NA,Magnum370
Safetyrules-Generalmaintenancesafety.....................................................5
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315
[ZCRD02588-]NA,Magnum340[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Safetyrules-PersonalProtectiveEquipment(PPE)...........................................6
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315
[ZCRD02588-]NA,Magnum340[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Safetyrules-DoNotOperatetag..............................................................7
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315
[ZCRD02588-]NA,Magnum340[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Safetyrules-Ecologyandtheenvironment....................................................8
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315
[ZCRD02588-]NA,Magnum340[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Torque-Minimumtighteningtorquesfornormalassembly.....................................9
Magnum235,Magnum260,Magnum290,Magnum315,Magnum340,Magnum370
Capacities.....................................................................................14
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315
[ZCRD02588-]NA,Magnum340[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Productidentication..........................................................................16
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315
[ZCRD02588-]NA,Magnum340[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
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INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315[ZCRD02588-]NA,Magnum340
[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourCASEIHSalesandServiceNetworks.
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INTRODUCTION
Safetyrules
Magnum235NA,Magnum260NA,Magnum290NA,Magnum315NA,Magnum340NA,Magnum370
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Throughoutthismanualandonmachinedecals,youwillndthesignalwordsDANGER,WARNING,andCAUTION
followedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworking
withyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.The
colorassociatedwithDANGERisRED.
WARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
ThecolorassociatedwithWARNINGisORANGE.
CAUTION,usedwiththesafetyalertsymbol,indicatesahazardoussituationwhich,ifnotavoided,couldresult
inminorormoderateinjury.ThecolorassociatedwithCAUTIONisYELLOW.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationwhich,ifnotavoided,couldresultinmachineorpropertydamage.Thecolor
associatedwithNoticeisBLUE.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationwhichclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Safetyrules-Generalmaintenancesafety
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315[ZCRD02588-]NA,Magnum340
[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Generalmaintenancesafety
Keeptheareausedforservicingthemachinecleananddry.Cleanupspilleduids.
Servicethemachineonarm,levelsurface.
Installguardsandshieldsafteryouservicethemachine.
Closeallaccessdoorsandinstallallpanelsafterservicingthemachine.
Donotattempttoclean,lubricate,clearobstructions,ormakeadjustmentstothemachinewhileitisinmotionorwhile
theengineisrunning.
Alwaysmakesurethatworkingareaisclearoftools,parts,otherpersonsandpetsbeforeyoustartoperatingthe
machine.
Unsupportedhydrauliccylinderscanlosepressureanddroptheequipment,causingacrushinghazard.Donotleave
equipmentinaraisedpositionwhileparkedorduringservice,unlesstheequipmentissecurelysupported.
Jackorliftthemachineonlyatjackorliftpointsindicatedinthismanual.
Incorrecttowingprocedurescancauseaccidents.Whenyoutowadisabledmachinefollowtheprocedureinthis
manual.Useonlyrigidtowbars.
Stoptheengine,removethekey,andrelievepressurebeforeyouconnectordisconnectuidlines.
Stoptheengineandremovethekeybeforeyouconnectordisconnectelectricalconnections.
Scaldingcanresultfromincorrectremovalofcoolantcaps.Coolingsystemsoperateunderpressure.Hotcoolantcan
sprayoutifyouremoveacapwhilethesystemishot.Allowthesystemtocoolbeforeyouremovethecap.When
youremovethecap,turnitslowlytoallowpressuretoescapebeforeyoucompletelyremovethecap.
Replacedamagedorworntubes,hoses,electricalwiring,etc.
Theengine,transmission,exhaustcomponents,andhydrauliclinesmaybecomehotduringoperation.Takecare
whenyouservicesuchcomponents.Allowsurfacestocoolbeforeyouhandleordisconnecthotcomponents.Wear
protectiveequipmentwhenappropriate.
Whenwelding,followtheinstructionsinthemanual.Alwaysdisconnectthebatterybeforeyouweldonthemachine.
Alwayswashyourhandsafteryouhandlebatterycomponents.
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INTRODUCTION
Safetyrules-PersonalProtectiveEquipment(PPE)
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315[ZCRD02588-]NA,Magnum340
[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
PersonalProtectiveEquipment(PPE)
WearPersonalProtectiveEquipment(PPE)suchashardhat,eyeprotection,heavygloves,hearingprotection,pro-
tectiveclothing,etc.
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INTRODUCTION
Safetyrules-DoNotOperatetag
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315[ZCRD02588-]NA,Magnum340
[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
DoNotOperatetag
Beforeyoustartservicingthemachine,attacha‘DoNotOperate’warningtagtothemachineinanareathatwillbe
visible.
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INTRODUCTION
Safetyrules-Ecologyandtheenvironment
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315[ZCRD02588-]NA,Magnum340
[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof
productsofachemicalandpetrochemicalnature.
NOTE:Thefollowingarerecommendationsthatmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
Helpfulhints
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmaybe
harmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,etc.
Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofinaproper
waytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshouldnot
beallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere.
YourCASEIHdealerorairconditioningspecialisthasaspecialextractorforthispurposeandwillhavetorecharge
thesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
4753356202/10/2013
8

INTRODUCTION
Torque-Minimumtighteningtorquesfornormalassembly
Magnum235,Magnum260,Magnum290,Magnum315,Magnum340,Magnum370
METRICNON-FLANGEDHARDWARE
NOM.
SIZE
CLASS8.8BOLTand
CLASS8NUT
CLASS10.9BOLTand
CLASS10NUT
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
UNPLATEDPLATED
W/ZnCrUNPLATEDPLATED W/ZnCr
M42.2
N·m(19 lb
in)
2.9
N·m(26 lb
in)
3.2
N·m(28 lb
in)
4.2
N·m(37 lb
in)2
N·m(18 lbin)2.9
N·m(26 lb
in)
M54.5
N·m(40 lb
in)
5.9
N·m(52 lb
in)
6.4
N·m(57 lb
in)
8.5
N·m(75 lb
in)4
N·m(36 lbin)5.8
N·m(51 lb
in)
M67.5
N·m(66 lb
in)
10
N·m(89 lb
in)
11
N·m(96 lb
in)
15
N·m(128 lb
in)
6.8
N·m(60 lb
in)
10
N·m(89 lb
in)
M818
N·m(163 lb
in)
25
N·m(217 lb
in)
26
N·m(234 lb
in)
35
N·m(311 lb
in)
17
N·m(151 lb
in)
24
N·m(212 lb
in)
M1037
N·m(27 lbft)49
N·m(36 lb
ft)52
N·m(38 lbft)70
N·m(51 lb
ft)
33
N·m(25 lb
ft)
48
N·m(35 lb
ft)
M1264
N·m(47 lbft)85
N·m(63 lb
ft)91
N·m(67 lbft)121
N·m(90 lb
ft)
58
N·m(43 lb
ft)
83
N·m(61 lb
ft)
M16158
N·m(116 lb
ft)
210
N·m
(155
lbft)
225
N·m(166 lb
ft)
301
N·m(222 lb
ft)
143
N·m(106 lb
ft)
205
N·m(151 lb
ft)
M20319
N·m(235 lb
ft)
425
N·m
(313
lbft)
440
N·m(325 lb
ft)
587
N·m(433 lb
ft)
290
N·m(214 lb
ft)
400
N·m(295 lb
ft)
M24551
N·m(410 lb
ft)
735
N·m
(500
lbft)
762
N·m(560 lb
ft)
1016
N·m
(750
lbft)
501
N·m(370 lb
ft)
693
N·m(510 lb
ft)
NOTE:M4throughM8hardwaretorquespecicationsareshowninpound-inches.M10throughM24hardwaretorque
specicationsareshowninpound-feet.
4753356202/10/2013
9

INTRODUCTION
METRICFLANGEDHARDWARE
NOM.
SIZE
CLASS8.8BOLTand
CLASS8NUT
CLASS10.9BOLTand
CLASS10NUT
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
UNPLATEDPLATED
W/ZnCrUNPLATEDPLATED W/ZnCr
M42.4
N·m(21 lb
in)
3.2
N·m(28 lb
in)
3.5
N·m(31 lb
in)
4.6
N·m(41 lb
in)
2.2
N·m(19 lb
in)
3.1
N·m(27 lb
in)
M54.9
N·m(43 lb
in)
6.5
N·m(58 lb
in)
7.0
N·m(62 lb
in)
9.4
N·m(83 lb
in)
4.4
N·m(39 lb
in)
6.4
N·m(57 lb
in)
M68.3
N·m(73 lb
in)
11
N·m(96 lb
in)
12
N·m(105 lb
in)
16
N·m(141 lb
in)
7.5
N·m(66 lb
in)
11
N·m(96 lb
in)
M820
N·m(179 lb
in)
27
N·m(240 lb
in)
29
N·m(257 lb
in)
39
N·m(343 lb
in)
18
N·m(163 lb
in)
27
N·m(240 lb
in)
M1040
N·m(30 lbft)54
N·m(40 lb
ft)57
N·m(42 lbft)77
N·m(56 lb
ft)37
N·m(27 lbft)53 N·m(39 lbft)
M1270
N·m(52 lbft)93
N·m(69 lb
ft)
100
N·m(74 lb
ft)
134
N·m(98 lb
ft)63
N·m(47 lbft)91 N·m(67 lbft)
M16174
N·m(128 lb
ft)
231
N·m(171 lb
ft)
248
N·m(183 lb
ft)
331
N·m(244 lb
ft)
158
N·m(116 lb
ft)
226
N·m(167 lb
ft)
M20350
N·m(259 lb
ft)
467
N·m(345 lb
ft)
484
N·m(357 lb
ft)
645
N·m(476 lb
ft)
318
N·m(235 lb
ft)
440
N·m(325 lb
ft)
M24607
N·m(447 lb
ft)
809
N·m(597 lb
ft)
838
N·m(618 lb
ft)
1118
N·m
(824
lbft)
552
N·m(407 lb
ft)
IDENTIFICATION
MetricHexheadandcarriagebolts,classes5.6andup
200836801
1.Manufacturer'sIdentication
2.PropertyClass
MetricHexnutsandlocknuts,classes05andup
200836812
4753356202/10/2013
10

INTRODUCTION
1.Manufacturer'sIdentication
2.PropertyClass
3.ClockMarkingofPropertyClassandManufacturer'sIdentication(Optional),i.e.marks60
°apartindicateClass
10properties,andmarks120
°apartindicateClass8.
INCHNON-FLANGEDHARDWARE
NOMINAL
SIZE
SAEGRADE5BOLT
andNUT
SAEGRADE8BOLT
andNUT
LOCKNUT
GrBW/Gr5
BOLT
LOCKNUT
GrCW/Gr8
BOLT
UN-
PLATED
or
PLATED
SILVER
PLATED
W/ZnCr
GOLD
UN-
PLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
1/48
N·m(71 lb
in)
11
N·m(97 lb
in)
12
N·m
(106
lbin)
16
N·m
(142
lbin)8.5
N·m(75 lbin)12.2
N·m(109 lb
in)
5/1617
N·m
(150
lbin)
23
N·m
(204
lbin)
24
N·m
(212
lbin)
32
N·m
(283
lbin)
17.5
N·m(155 lb
in)
25
N·m(220 lb
in)
3/830
N·m(22 lb
ft)
40
N·m
(30
lbft)
43
N·m(31 lb
ft)
57
N·m(42 lb
ft)31
N·m(23 lbft)44 N·m(33 lbft)
7/1648
N·m(36 lb
ft)
65
N·m
(48
lbft)
68
N·m(50 lb
ft)
91
N·m(67 lb
ft)50
N·m(37 lbft)71 N·m(53 lbft)
1/274
N·m(54 lb
ft)
98
N·m
(73
lbft)
104
N·m
(77
lbft)
139
N·m
(103
lbft)76
N·m(56 lbft)108
N·m(80 lb
ft)
9/16107
N·m
(79
lbft)
142
N·m
(105
lbft)
150
N·m
(111
lbft)
201
N·m
(148
lbft)111
N·m(82 lbft)156
N·m(115 lb
ft)
5/8147
N·m
(108
lbft)
196
N·m
(145
lbft)
208
N·m
(153
lbft)
277
N·m
(204
lbft)
153
N·m(113 lb
ft)
215
N·m(159 lb
ft)
3/4261
N·m
(193
lbft)
348
N·m
(257
lbft)
369
N·m
(272
lbft)
491
N·m
(362
lbft)
271
N·m(200 lb
ft)
383
N·m(282 lb
ft)
7/8420
N·m
(310
lbft)
561
N·m
(413
lbft)
594
N·m
(438
lbft)
791
N·m
(584
lbft)
437
N·m(323 lb
ft)
617
N·m(455 lb
ft)
1630
N·m
(465
lbft)
841
N·m
(620
lbft)
890
N·m
(656
lbft)
1187
N·m
(875
lbft)
654
N·m(483 lb
ft)
924
N·m(681 lb
ft)
NOTE:ForImperialUnits,1/4 inand5/16 inhardwaretorquespecicationsareshowninpound-inches.3/8 in
through1 inhardwaretorquespecicationsareshowninpound-feet.
4753356202/10/2013
11

INTRODUCTION
INCHFLANGEDHARDWARE
NOM-
INAL
SIZE
SAEGRADE5BOLTand
NUT
SAEGRADE8BOLTand
NUT
LOCKNUT
GrFW/Gr5
BOLT
LOCKNUT
GrGW/Gr8
BOLT
UNPLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
UNPLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
1/49
N·m(80 lbin)12
N·m(106 lb
in)
13
N·m(115 lb
in)
17
N·m(150 lb
in)8
N·m(71 lbin)12
N·m(106 lb
in)
5/1619
N·m(168 lb
in)
25
N·m(221 lb
in)
26
N·m(230 lb
in)
35
N·m(310 lb
in)
17
N·m(150 lb
in)
24
N·m(212 lb
in)
3/833
N·m(25 lb
ft)
44
N·m(33 lb
ft)
47
N·m(35 lb
ft)
63
N·m(46 lb
ft)30
N·m(22 lbft)43 N·m(32 lbft)
7/1653
N·m(39 lb
ft)
71
N·m(52 lb
ft)
75
N·m(55 lb
ft)
100
N·m(74 lb
ft)48
N·m(35 lbft)68 N·m(50 lbft)
1/281
N·m(60 lb
ft)
108
N·m(80 lb
ft)
115
N·m(85 lb
ft)
153
N·m
(113
lbft)74
N·m(55 lbft)104
N·m(77 lb
ft)
9/16117
N·m(86 lb
ft)
156
N·m
(115
lbft)
165
N·m
(122
lbft)
221
N·m
(163
lbft)106
N·m(78 lbft)157
N·m(116 lb
ft)
5/8162
N·m(119 lb
ft)
216
N·m
(159
lbft)
228
N·m
(168
lbft)
304
N·m
(225
lbft)
147
N·m(108 lb
ft)
207
N·m(153 lb
ft)
3/4287
N·m(212 lb
ft)
383
N·m
(282
lbft)
405
N·m
(299
lbft)
541
N·m
(399
lbft)
261
N·m(193 lb
ft)
369
N·m(272 lb
ft)
7/8462
N·m(341 lb
ft)
617
N·m
(455
lbft)
653
N·m
(482
lbft)
871
N·m
(642
lbft)
421
N·m(311 lb
ft)
594
N·m(438 lb
ft)
1693
N·m(512 lb
ft)
925
N·m
(682
lbft)
979
N·m
(722
lbft)
1305
N·m
(963
lbft)
631
N·m(465 lb
ft)
890
N·m(656 lb
ft)
IDENTIFICATION
InchBoltsandfree-spinningnuts
200836823
GradeMarkingExamples
SAEGradeIdentication
1Grade2-NoMarks4Grade2Nut-NoMarks
2Grade5-ThreeMarks5Grade5Nut-Marks120
°Apart
3Grade8-FiveMarks6Grade8Nut-Marks60
°Apart
4753356202/10/2013
12

INTRODUCTION
InchLockNuts,AllMetal(Threeoptionalmethods)
200902684
GradeIdentication
GradeCornerMarkingMethod(1)FlatsMarkingMethod(2)ClockMarkingMethod(3)
GradeANoNotchesNoMarkNoMarks
GradeBOneCircumferentialNotchLetterBThreeMarks
GradeCTwoCircumferentialNotchesLetterCSixMarks
4753356202/10/2013
13

INTRODUCTION
Capacities
Magnum235[ZCRD02588-]NA,Magnum260[ZCRD02588-]NA,Magnum290[ZCRD02588-]NA,Magnum315[ZCRD02588-]NA,Magnum340
[ZCRD02588-]NA,Magnum370[ZCRD02588-]NA
SystemMetricU.S.Imperial
9.0
lengine
TUTELAUNITEKCJ-4ENGINEOILorCASEIHAKCELANO.1™ENGINEOIL
Engineoil–nolter
change25
l6.6
USgal5.5
UKgal
Engineoil–withlter
change25
l6.6
USgal5.5
UKgal
Coolingsystem26.5 l7
USgal5.8
UKgal
Transmission/hydraulicsystem–CASEIHAKCELAHY-TRAN®ULTRACTION
Powershift172
l45.5
USgal38
UKgal
ContinuouslyVariable
transmission(CVT)with
standardrearaxle
187
l49.5
USgal41.25
UKgal
ContinuouslyVariable
transmission(CVT)with
heavydutyrearaxle
206
l54.5
USgal45.4
UKgal
MechanicalFrontDrive(MFD)axles
4pin–100
mm(4 in)hublengthstandardaxle*
Differential11.8
l12
USqt21.6
UKpt
Planetary(each)1.4 l3
USpt2.4
UKpt
4pin–180
mm(7 in)hublengthheavydutyaxle*
Differential11.8
l12.5
USqt20.5
UKpt
Planetary(each)3.3 l7
USpt5.8
UKpt
3pin–250
mm(10 in)hublengthheavydutyclass5axle
Differential15
l15.8
USqt26.4
UKpt
Planetary(each)6 l12.7
USpt10.5
UKpt
CaseIH4.5xedfrontaxle
Differential11
l11.6
USqt194
UKpt
Planetary(each)2.3
l4.9
USpt4
UKpt
CaseIH4.75xedandsaddlesuspendedfrontaxle
Differential17.5
l18.5
USqt30.8
UKpt
Planetary(each)4.3 l9.1
USpt7.6
UKpt
CaseIH5.0xedandsaddlesuspendedfrontaxle
Differential17.5
l18.5
USqt30.8
UKpt
Planetary(each)4.5 l9.5
USpt8
UKpt
FrontPTO4.2
l4.4
USqt--
DEF/ADBLUE®tank87
l23
USgal23.8
UKgal
Fueltank636
l168
USgal140
UKgal
*Pinquantityisdeterminedbyobservingthewheelends.
4753356202/10/2013
14