Case IH FARMALL 35A User manual

Part number 51485754
2nd edition English
July 2018
Replaces part number 48056610
OPERATOR’S MANUAL
FARMALL®35A
FARMALL®40A
Tier 4B (final)
Tractor
FARMALL®35A ROPS: PIN LSMF35ARxx0010001 and above
FARMALL®40A ROPS: PIN LSMF40ARxx0010001 and above
ORIGINAL INSTRUCTIONS

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-2
ElectromagneticCompatibility(EMC)......................................................1-4
Productidentication.......................................................................1-5
Operator'smanualstorage.................................................................1-6
Machineorientation.........................................................................1-7
Emissionsoverview........................................................................1-8
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules.................................................................................2-2
Donotoperatetag..........................................................................2-9
RollOverProtectiveStructure(ROPS)frame-Personalsafety..........................2-10
Ecologyandtheenvironment.............................................................2-11
Safetysigns...............................................................................2-12
Instructionalsigns.........................................................................2-27
Safetyfeatures............................................................................2-35
3CONTROLSANDINSTRUMENTS
Accesstooperator'splatform
Accesstooperator’splatform..........................................................3-1
Operator'sseat
Seatbelt................................................................................3-1
Mechanically-adjustedoperatorseat..................................................3-2
RollOverProtectiveStructure(ROPS)................................................3-3
Forwardcontrols
Instrumentpanel........................................................................3-5
Enginefaultcodedisplay...............................................................3-9
Hydrostatictransmission-Operate....................................................3-16
Shuttlelever...........................................................................3-17
Clutchpedal...........................................................................3-18
Brakepedal...........................................................................3-19
Footthrottlepedal.....................................................................3-20
Handthrottlelever.....................................................................3-21
Hornswitch(optional).................................................................3-22
PowerTake-Off(PTO)switch..........................................................3-23
Keyswitch.............................................................................3-24
Differentiallocklever-Operating......................................................3-25
Hydrostatictransmissionpedal-Operating...........................................3-26
Tiltsteeringlever-Operating..........................................................3-27
Multifunctionlightswitch...............................................................3-28

ConstantEngineSpeed(CES)switch.................................................3-28
ConstantEngineSpeed(CES)Up/Downswitch.....................................3-29
DPFswitch............................................................................3-30
Left-handsidecontrols
Transmissionrangelever..............................................................3-31
Parkbrake.............................................................................3-32
Four-WheelDrive(4WD)lever.........................................................3-33
MidPowerTake-Off(PTO)(optional)..................................................3-34
Right-handsidecontrols
HydraulicPowerLift(HPL)............................................................3-35
Rearremotecontrolvalve(s)-optional...............................................3-36
Mid-mountcontrolvalve...............................................................3-38
Mechanicaltransmissionlever........................................................3-40
Exteriorcontrols
Hoodreleaselatch....................................................................3-41
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Enginebreak-inprocedure.............................................................4-1
DieselParticulateFilter(DPF)regeneration............................................4-2
Constantenginespeed.................................................................4-7
PowerTake-Off(PTO)operation.......................................................4-8
Three-pointhitch......................................................................4-10
Attachingthree-pointequipment......................................................4-11
Drawbar-Operating...................................................................4-14
Toplinkinstallation....................................................................4-15
Dropratecontrolvalve................................................................4-16
Startingtheunit
Keyswitch-Operating................................................................4-17
Glowplugs-Coldstartaid............................................................4-18
Startingtheengine(Mechanical)......................................................4-19
Startingtheengine(Hydrostatictransmission)........................................4-22
Startingtheenginewithjumpercables................................................4-25
Stoppingtheunit
Stoppingtheengine...................................................................4-26
Emergencystoppingtheengine.......................................................4-27
Brakes.................................................................................4-28
Movingtheunit
Steeringwheel-Adjust................................................................4-30

Steering-Operation...................................................................4-31
Transmission-Warm-up..............................................................4-32
Hydrostatictransmission-Operation..................................................4-33
Mechanicaltransmissionexternalcontrols-Operation...............................4-35
Parkingtheunit
Parkingthetractor.....................................................................4-37
5TRANSPORTOPERATIONS
Roadtransport
Externallighting........................................................................5-1
Turnsignal/Hazardlights-Identication..............................................5-2
Roadlights-Operation.................................................................5-3
Worklights-Operation.................................................................5-4
Externallighting-Operation(optional).................................................5-5
Brakesandcontrols-Driving...........................................................5-6
Shippingtransport
Transportingbytruckortrailer..........................................................5-7
Recoverytransport
Brakesandcontrols-Towing...........................................................5-7
6WORKINGOPERATIONS
Generalinformation
Ballast..................................................................................6-1
Ballastweightrequirements............................................................6-2
7MAINTENANCE
Generalinformation
Generalinformation....................................................................7-1
Generalspecication-Dieselfuel.....................................................7-3
Generalspecication-Biodieselfuels.................................................7-4
Refuelingthetractor....................................................................7-6
ChangeenginecoolanttoOrganicAcidTechnology(OAT)coolant....................7-7
Fluidsandlubricants...................................................................7-9
Capacities.............................................................................7-10
Maintenanceplanning
Maintenancechart.....................................................................7-11
Every10hoursordaily
Engineoillevel-Check...............................................................7-12
Enginecoolingsystem-Check........................................................7-14

Afterrst50hours
Engineoilandoillter-Change......................................................7-15
Hydraulicoillter-Replace...........................................................7-17
Hydrostatictransmissionoillter-Replace...........................................7-18
RollOverProtectiveStructure(ROPS)-Check......................................7-19
Wheels-BoltsandNuts-Tighten.....................................................7-20
Fuelwaterseperatorlter-Replace..................................................7-21
Every50hours
Greasettings-Lubricate.............................................................7-22
Transmissionuidlevel-Check.......................................................7-24
Clutchpedalfreeplay-Adjust........................................................7-25
Brakepedalfreeplay-Adjust.........................................................7-26
HydrostaticTransmission(HST)neutralposition-CheckandAdjust.................7-27
Tireinationpressure-Check.........................................................7-30
Frontaxleanddifferentialoillevel-Check............................................7-32
Aircleaner-Clean-Primaryelement................................................7-33
Every100hours
Fuellter-Drain.......................................................................7-34
Every300hours
Engineoilandoillter-Change......................................................7-34
Oillter-Replace.....................................................................7-35
HydrostaticTransmission(HST)oillter-Replace-HSTsystem....................7-36
Wheelboltsandnuts-Check.........................................................7-37
Aircleanerprimaryelement-Replace................................................7-38
Every500hours
Fuellterwaterseparator-Replace..................................................7-39
Every600hours
Frontaxleanddifferentialuid-Change..............................................7-41
Transmissionuid-Change...........................................................7-43
Every1000hours
Aircleanerinnerelement-Replace...................................................7-44
Every1500hours
Enginecoolant-Drainingandushing................................................7-44
Generalmaintenance
Fuelwaterseparatorlter-Bleed.....................................................7-45

Hydrostatictransmission(HST)neutraladjustment-Check..........................7-48
Enginebelts-Adjust..................................................................7-49
RollOverProtectiveStructure(ROPS)-Replace-Possibledamage................7-50
Battery.................................................................................7-51
Alternator..............................................................................7-52
Headlightbulb-Replace..............................................................7-53
Turnsignal/Hazardlightbulbreplacement............................................7-54
Flasherunitbulb-Replace............................................................7-55
Wheels-BoltsandNuts-Tighten.....................................................7-57
Frontwheeltoe-in-Adjust............................................................7-58
Brakepedalfreeplay-Adjust.........................................................7-59
Clutchpedalfreeplay-Adjust........................................................7-60
Fuseandrelaylocations
Fuseandrelaylocations..............................................................7-61
Storage
Tractorstorage....................................................................7-62
Removalofthetractorfromstorage...............................................7-63
8TROUBLESHOOTING
Symptom(s)
Engine-Troubleshooting.......................................................8-1
HydraulicLiftSystem-Troubleshooting........................................8-2
Steering-Troubleshooting.....................................................8-2
Hydrostatictransmission-Troubleshooting....................................8-3
Electricalsystem-Troubleshooting............................................8-3
9SPECIFICATIONS
Tireinationpressures.....................................................................9-1
Rearwheelliquidballast...................................................................9-2
Generalspecication.......................................................................9-3
Dimensions.................................................................................9-8
10ACCESSORIES
Accessories................................................................................10-1
11FORMSANDDECLARATIONS
Deliveryreport-ownercopy..............................................................11-1
Deliveryreport-dealercopy..............................................................11-3

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyournewequipment.Youhave
purchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceivetheperformance
andlongservicebuiltintothisequipment.Pleasehavealloperatorsreadthismanualcarefullyandkeepitavailable
forreadyreference.
YourCASEIHdealerwillinstructyouinthegeneraloperationofyournewequipment.(Refertothe'DeliveryReport'at
thebackofthismanual.)Yourdealer'sstaffoffactory-trainedservicetechnicianswillbegladtoansweranyquestions
thatmayariseregardingtheoperationofyourmachine.CaseIHMaxServiceisalsoavailable.Call1-877-4CASEIH
(1-877-422-7344)oremail[email protected].
YourCASEIHdealercarriesacompletelineofgenuineCASEIHserviceparts.Thesepartsaremanufacturedand
carefullyinspectedtoinsurehighqualityandaccuratettingofanynecessaryreplacementparts.Bepreparedtogive
yourdealerthemodelandproductidenticationnumberofyournewequipmentwhenorderingparts.Locatethese
numbersnowandrecordthembelow.Refertothe'GeneralInformation'sectionofthismanualforthelocationofthe
modelandproductidenticationnumbersofyourmachine.
PLEASERECORDTHEFOLLOWINGINFORMATION
Model
ProductIdenticationNumber(PIN)
Enginenumber
Transmissionnumber
Purchasedate
Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential
personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible
deathorinjury.
WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-
ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.W0012A
ATTENTION:Theengineandfuelsystemonyourmachineisdesignedandbuilttogovernmentemissionstandards.
Tamperingbydealer,customers,operators,andendusersisstrictlyprohibitedbylaw.Failuretocomplycouldresult
ingovernmentnes,reworkcharges,invalidwarranty,legalaction,andpossibleconscationofthemachineuntil
reworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnicianonly!
Improvements
CNHINDUSTRIALAMERICALLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeim-
provementsorchangeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomake
changesoradditionstotheequipmentsoldpreviously.
1-1

1-GENERALINFORMATION
Intendeduse
WARNING
Roll-overhazard!
Alwayspullfromthedrawbar.DONOTattachchainsorropestotheRollOverProtectiveStructure
(ROPS)forpullingpurposes,asthemachinecouldtipover.Whendrivingthroughdooropeningsor
underlowoverheadobjects,makesurethereissufcientclearancefortheROPS.
Failuretocomplycouldresultindeathorseriousinjury.W0463A
Yourtractorisdesignedandmadetopull,tocarry,andtopoweravarietyofmountedortowedequipment,although
withinsomephysicallimits.Theworkingspeedandperformancemaydependonanumberofvariousparameters,
suchasweatherandterrainconditions.Thoughthetractorisdesignedtoperformincombinationwithavarietyof
equipmentinmostcropsandconditions,theremaybeanumberofcombinationsofaboveparameters,forwhichthere
isseveredegradationofperformanceofthetractorand/oritsmountedortrailedequipment.Ifyounoticedegradation
ofperformance,contactyourdealerforassistance.Hemayhaveusefulinformationforimprovements,orakitmay
beavailabletoenhancetheperformance.
•Donotusethetractorforanotherpurposethanintendedbythemanufacturerandoutlinedinthismanual.
•Donotusethetractorbeyonditslimitsofterraingradientandstabilityasoutlinedfurtherinthismanual.Usingthe
tractorbeyondtheselimitsmayresultinroll-overortip-over.Observetherecommendationsinthismanual.
•Useonlyapprovedaccessoriesandattachmentsthataredesignedforyourmachine.Consultyourdealeron
changes,additionsormodicationsthatmayberequiredforyourmachine.Donotmakeanyunauthorizedmodi-
cationstoyourmachine.
•Donotusethetractoronhigherspeedsthanallowedbytheloadandtheenvironment.Awetsurfaceorotherlow
adherenceconditionsmayincreasethebrakingdistanceorresultinvehicleinstability.Alwaysadaptyourtraveling
speedaccordingtotheloadofthevehicleandthecharacteristicsoftheroad.
•Donotusethetractornearoronsoftvergesofcanalsandbrooksorbanksandvergesthatareunderminedby
rodents.Thetractormaysinksidewaysandroll-over.
•Donotusethetractoronbrittlebridgeheadsandpoorbridgeoors.Theseconstructionsmaycollapseandcause
roll-overofthetractor.Alwayscheckouttheconditionandcarryingcapacityofbridgesandrampspriortoengage.
•Donotusethetractorwithoutwearingtheseatrestraintsystemduringactivitieswhereroll-overortip-overhazards
exist.TheRollOverProtectionStructure(ROPS)caborROPSstructurewillonlybefullyeffectivewhenthedriver
remainsattachedtohisseat.
•Donotuseequipmentmountedonthetractorwhichisnotcorrectlymatchingandrmlyxed.Suchequipmentmay
increasetheriskforroll-overandhitthetractorwhencomingloose.Ensurethatthedimensionsofthethree-point
linkageinterfaceofboththetractorandtheequipmentarematchingaccordingtothecategoriesdenedinISO
730.EnsurethatthedimensionsandspeedofthePowerT ake-Off(PTO)shaftonthetractorsarematchingthose
oftheequipment.
•Donotusethetractorincombinationwithequipment,withouthavingconsultedthespecicoperator’smanual
providedwiththeequipment.Thetractorisauniversaltooltocarry,tow,anddriveavarietyofequipment.This
manualalonecannotprovideyouwithalltheinformationrequiredforthesafeoperationofthecombination.
•Donotusethetractorbeyonditslimitsofdynamicstability.Highspeed,abruptmaneuvers,andfastandshort
corneringwillincreasetheriskofroll-over.
•Donotusethetractorforpullingwork,incaseswhereyoudonotknowwhethertheloadwillyield,forinstance
whenpullingstumps.Thetractormayipoverwhenthestumpisnotyielding.
•Becautiousthatthecenterofgravityofthetractormayincreasewhenloadsonthefront-endloaderorthethree-
pointlinkageareraised.Intheseconditions,thetractormayroll-overearlierthanexpected.
•DonotstepdownfromthetractorwithoutshuttingdownthePTO,shiftingthetransmissiontoparkorneutraland
applyingtheparkbrake,unlesscontinuedPTOoperationisrequiredforsomeequipment,suchaspumpsorwood
chippers.Thelatterequipmentmayhaveanemergencystopdeviceontheequipmentitself,ashumanintervention
isneededduringoperation.Butotherequipment,engagedanddrivenbythetractorwillhavenomeanstostopthe
powertransmission,otherthanthePTOclutchofthetractor.
•Youshalltakethenecessaryprecautionstoalwaysbeawareofthepossiblepresenceofbystanders,certainlywhen
maneuveringinconnedareas,suchasthefarmyardandsheds.Keeppeopleawayfromthetractorduringwork;
askbystanderstoleavetheeld.Thereisnotonlytherisktobeoverrunbythetractor,butobjectsejectedbysome
1-2

1-GENERALINFORMATION
equipmentmountedonthetractor,suchasarotarymower,maycauseharm.Stonesmaybethrownfurtherthan
themowedcrop.Paythenecessaryattentionwhileoperatingnexttopublicroadsorfootpaths.Thrownobjects
cangetprojectedoutsidetheeldandhitunprotectedpeoplelikebikersorpedestrians.Waittocuttheedgeofthe
eldtillitisclearofbystanders.
•Donotallowridersonthetractor;donotallowpeoplestandingontheaccesswayorsteptothecabwhenthe
tractorismoving.Yourviewtotheleftwillbeobstructedandariderriskstofallfromthetractorduringunforeseen
orabruptmovements.
•Alwaysstayclearfromimplementsoperatingareaandespeciallydonotstandbetweentractorandtrailedvehicle
eitherthree-pointlinkagewhenoperatingliftcontrols;ensurenobystandersareneartheseoperatingareas.
•Yourtractormaybeequippedwithanumberofsensorstocontrolsafetyfunctions.Trippingthesesensorswillresult
inasafeoperationmode.Donotattempttobypassanyfunctiononthetractor.Youwillbeexposedtoserious
hazards,andmoreover,thebehaviorofthetractormaybecomeunpredictable.
•Atractorhasonlyoneoperatorstationandisaonemanoperatedvehicle.Otherpeopleonoraroundthetractor
duringnormaloperationarenotallowed.
•Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orother
applicablelocalageworkpermits.
•Themachineisdesignedandproducedexclusivelyforagriculturaluse.
•Themachineisnotdesignedforlight/heavyforestryapplications;usageisprohibitedforforestryapplications.
•AllotherusewillbeconsideredtobecontrarytotheusespeciedbyCNHINDUSTRIALAMERICALLC,who
cannotbeheldliablefordamagetopropertyorthemachine,orforpersonalinjurieswhichmayresult.
•Personswhoriskimproperusewillthereforeassumetheresponsibilityforanyconsequencesarisingfromsuch
use.
•Compliancewiththeinstructionsforuse,maintenanceandrepairsdescribedinthismanual,aretheessentialpre-
conditionsfortheusespeciedbyCNHINDUSTRIALAMERICALLC.
•Themachinemustonlybeused,serviced,orrepairedbypersonneltrainedintherelevantworkingmethodsand
safetyregulationsandwhohavebeenauthorizedtoworkonthemachine.
•Theengineandfuelsystemonyourmachineisdesignedandbuilttogovernmentemissionsstandards.Tampering
bydealer,customers,operatorsandusersisstrictlyprohibitedbylaw.Failuretocomplycouldresultingovernment
nes,reworkcharges,invalidwarranty,legalactionandpossibleconscationofthemachineuntilreworktooriginal
conditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnicianonly!
•Theusermustalsoobservetherulesconcerninggeneralsafetyandaccidentprevention,includingtheHighway
Codewhendrivingonpublichighways.
•AnyarbitrarymodicationsmadetothismachinewillreleaseCNHINDUSTRIALAMERICALLCfromanyliability
resultingfromdamageorinjury.
•CNHINDUSTRIALAMERICALLCandallitsdistributionorganizations,inclusiveof,butnotrestrictedto,national,
regional,orlocaldistributors,cannotbeheldliablefordamageresultingfromthemalfunctionofpartsand/orcom-
ponentsnotapprovedbyCNHINDUSTRIALAMERICALLC.
•UndernocircumstanceswillaguaranteebeissuedforproductsmadeorsoldbyCNHINDUSTRIALAMERICALLC
thataredamagedasaresultofthemalfunctionofpartsand/orcomponentsnotapprovedbyCNHINDUSTRIAL
AMERICALLC.
1-3

1-GENERALINFORMATION
ElectromagneticCompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents
•Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics
FailuretocomplywiththeseruleswillrendertheCASEIHwarrantynullandvoid.
1-4

1-GENERALINFORMATION
Productidentication
ThenumbersontheProductIdenticationNumber(PIN)plateareimportantintheeventyourtractorshouldrequire
futureservice.RecordthePINinthesectionprovidedonpage1-1.
ThePINplate(1)islocatedontheright-handsideofthe
frontframe.
NHIL18CT00032AA1
Theemissionsinformationplate(2)islocatedontheleft-
handsideoftheenginecrankcase.
NHIL16CT00707AA2
Thetransmissionidenticationnumbers(3)arelocated
onthetransmissionhousing,totheleftoftheHydraulic
PowerLift(HPL).
NHIL16CT00383AA3
Theengineidenticationnumberislocatedontheright-
handsideoftheengineblock,belowandinboardofthe
ExhaustGasRecirculation(EGR)cooler.
NHIL16CT00674AA4
1-5

1-GENERALINFORMATION
Operator'smanualstorage
Theoperator’smanualmustbestoredinasecureplace
priortooperationanditmustbekeptavailableforuseby
alloperators.
NOTE:Thereisnotadesignatedmanualstorageareaon
thetractor.
1-6

1-GENERALINFORMATION
Machineorientation
NOTE:Onthisequipment,left-handandright-handare
determinedbystandingbehindtheunit,lookinginthedi-
rectionoftravel.
NHIL15CT00411AA1
Left-handview
NHIL15CT00413AA2
Right-handview
NHIL12CT00671AA3
Rearview
NHIL15CT00412AA4
Frontview
1-7

1-GENERALINFORMATION
Emissionsoverview
FEDERALandCALIFORNIAEMISSIONCONTROLSYSTEMWARRANTYSTATEMENT
Yourwarrantyrightsandobligations
TheCaliforniaAirResourcesBoard(CARB),U.S.EnvironmentalProtectionAgency(EPA),andLSMtronLtd.(LS
Mtron)arepleasedtoexplaintheemissioncontrolsystemwarrantyonyour2017-2018modelyearengine.New
enginesmustbedesigned,builtandequippedtomeetstringentanti-smogstandards.LSMtronmustwarrantthe
emissioncontrolsystemonyourenginefortheperiodsoftimelistedbelowprovidedtherehasbeennoabuse,neglect
orimpropermaintenanceorusageofyourengine.Additionalconditionsandresponsibilitiesarefurtheroutlinedbelow.
Whereawarrantableconditionexists,LSMtronwillrepairyourengineatnocosttoyouincludingdiagnosis,parts
andlabor.
MANUFACTURER’SLIMITEDWARRANTYCOVERAGE:
LSMtronwarrantstotheoriginalowner,andtoeachsubsequentownerofanewdieselengine,thattheemission
controlsystemofyourengine:
1.Wasdesigned,builtandequippedsoastoconformatthetimeofsalewithallapplicableregulationsofCARBand
EPA.
2.Isfreefromdefectsinmaterialandworkmanshipwhichwillcausesuchenginetofailtoconformwithapplicable
regulationsforthefollowingwarrantyperiod:
○Forenginesratedatorabove19kW(25Hp):ve(5)yearsor3,000hoursofoperation,whicheveroccursrst.
Thewarrantyperiodshallbegin:
•Onthedatetheequipmentisrstdeliveredtotherstretailpurchaser,or;
•Iftheequipmentisplacedinservicefordemonstrationpurposespriortosaleatretail,onthedatetheengineisrst
placedinservice.
TheemissioncontrolsystemsofyournewLSMtronengineweredesigned,builtandtestedusinggenuineLSMtron
parts,andtheengineiscertiedasbeinginconformitywithCARBandEPAemissioncontrolregulations.Accordingly,
itisrecommendedthatanyreplacementpartsusedformaintenance,repair,orreplacementofemissioncontrolsys-
temsmustbeLSMtronparts.Anyreplacementpartmaybeusedintheperformanceofanymaintenanceorrepairs
andwillbeprovidedwithoutchargetotheowner,althoughLSMtronrecommendsthattheownerobtainassurance
thatsuchpartsarewarrantedbytheirmanufacturerandLSMtrontobeequivalenttogenuineLSMtronparts.Such
useshallnotreducethewarrantyobligationsofLSMtron,providedtheyarewarrantedtobeequivalenttogenuine
LSMtronparts.
Anywarrantedpartwhichisnotscheduledforreplacementasrequiredmaintenanceshallbewarrantedforthewar-
rantyperioddenedabove.Ifanysuchpartfailsduringtheperiodofwarrantycoverage,andprovidedthatthere
hasbeennoabuse,neglectorimpropermaintenanceorusageofyourengine,itwillberepairedorreplacedunder
warranty.Anysuchpartrepairedorreplacedunderthewarrantyshallbewarrantedfortheremainingwarrantyperiod.
Anywarrantedpartwhichisscheduledonlyforregularinspectioninthewritteninstructionsshallbewarrantedforthe
warrantyperioddenedabove,providedthattherehasbeennoabuse,neglectorimpropermaintenanceorusageof
yourengine.Astatementinthewritteninstructionstotheeffectof"repairorreplaceasnecessary"shallnotreducethe
periodofwarrantycoverage.Anysuchpartrepairedorreplacedunderwarrantyshallbewarrantedfortheremaining
warrantyperiod.
Anywarrantedpartwhichisscheduledforreplacementasrequiredmaintenanceshallbewarrantedfortheperiodof
timepriortotherstscheduledreplacementpointforthatpart.Ifthepartfailspriortotherstscheduledreplacement,
thepartshallberepairedorreplacedbyLSMtronunderwarranty,providedthattherehasbeennoabuse,neglector
impropermaintenanceorusageofyourengine.Anysuchpartrepairedorreplacedunderwarrantyshallbewarranted
fortheremainderoftheperiodpriortotherstscheduledreplacementpointforthepart.
LSMtronprovideswarrantyservicesorrepairsatallmanufacturerdistributioncenters(warrantystations)thatare
franchisedtoservicethesubjectengines.PleaseseetheCustomerAssistancesectionofthisstatementforhelpin
locatingsuchservicecenters.Repairorreplacementofanywarrantedpartunderwarrantyshallbeperformedatno
chargetotheowneratawarrantystation.
1-8

1-GENERALINFORMATION
Theownerwillnotbechargedfordiagnosticlaborthatleadstothedeterminationthatawarrantedpartisinfact
defective,providedthatsuchdiagnosticworkisperformedatawarrantystation.
LSMtronisliablefordamagestootherenginecomponentsproximatelycausedbyafailureunderwarrantyofany
warrantedpart.
LSMtronisrequiredbyCaliforniaregulationstomaintainasupplyofwarrantedpartssufcienttomeettheexpected
demandforsuchpartsduringthewarrantyperiodfortheenginescoveredbythiswarranty.
OWNER’SWARRANTYRESPONSIBILITIES:
Thisengineisdesignedtooperateonultralowsulfurdieselfuelonly.Useofanyotherfuelmayresultinthisengine
nolongeroperatingincompliancewithCARBorEPA’semissionsrequirements.
Thepurchaserisresponsibleforinitiatingthewarrantyprocess.YoumustpresenttheenginetoaLSMtrondealer
assoonasaproblemexists.Thewarrantyrepairsshouldbecompletedbythedealerasexpeditiouslyaspossible.
Useofanyadd-onormodiedpartsthatarenotexemptedfromanti-tamperinglawsbyCARBorEPAmayreduce
oreliminateyourwarrantycoverage.Theuseofanynon-exemptedadd-onormodiedpartsshallbegroundsfor
disallowingawarrantyclaim.LSMtronisnotliableforfailuresofwarrantedpartscausedbytheuseofanon-exempted
add-onormodiedpart.
TheemissionscontrolpartscoveredbythisLimitedEmissionControlSystemWarrantyarelistedunder“Whatis
coveredbytheLimitedEmissionControlSystemWarranty.”Youareresponsiblefortheperformanceofallscheduled
maintenanceorrepairsonyournewLSMtronengine.LSMtronmaydenyawarrantyclaimiffailuretoperform
maintenanceresultsinthefailureofawarrantedpart.Receiptscoveringtheperformanceofregularmaintenance
shouldberetainedintheeventofquestionsariseconcerningmaintenance.Thereceiptsshouldbetransferredto
eachsubsequentowneroftheequipmentwiththeemissionwarrantedengines.
CustomerAssistance
LSMtronLtd.
886,Gwahak-Ro,Bongdong-Eup
Wanju-gun,Jeollabuk-Do,Korea
Phone:[phone]
Fax:[phone]
CNHAmericaLLC
MattFraiser
1919WilliamsSt
SanLeandro,CA94577
Phone:[phone]
Fax:[phone]
CNHAmericaLLC
AndrewJonik
200GeorgeDelpRd
NewHolland,PA17557
Phone:[phone]
Fax:[phone]
WhatisnotcoveredbytheLimitedEmissionControlSystemWarranty
Thiswarrantydoesnotcover:
1.Malfunctionsinanypartcausedbyanyofthefollowing:misuse,abuse,improperadjustments,modications,
alteration,tampering,disconnection,improperorinadequatemaintenance,oruseoffuelsnotrecommendedfor
theengineasdescribedintheMaintenanceManual.
2.Damageresultingfromaccident,actsofnatureorothereventsbeyondthecontrolofLSMtron.
3.Thereplacementofexpendablemaintenanceitemssuchasexhaustsystem,lters,hoses,belts,oil,thermostat,
andcoolantmadeinconnectionwithscheduledmaintenanceservicesoncethesepartshavebeenreplaced.
4.ReplacementitemswhicharenotgenuineLSMtronpartsornotauthorizedbyLSMtron.
5.Lossoftime,inconvenience,lossofuseofequipment,engineorcommercialloss.
WhatiscoveredbytheLimitedEmissionControlSystemWarranty
ThefollowingisalistofsystemsandpartsthatareconsideredapartoftheEmissionControlSystemandarecov-
eredbytheLimitedEmissionControlSystemWarrantyforengineswhichwerebuilttoconformtoCARBandEPA
regulations:
IMPORTANT!Thismaynotincludeexpendablemaintenanceitemssuchasnozzleassembliesandrubberanges.
Emissionrelatedpartsrequiringscheduledmaintenancearewarranteduntiltheirrstscheduledreplacementpoint
only.
1-9

1-GENERALINFORMATION
ThisLimitedEmissionControlSystemWarrantyappliestothefollowingemissioncontrolparts:
1.FuelSystem
A.Fuelinjectionpump.
B.FuelInjectors.
2.AirInductionSystem
A.Intakemanifold.
B.Turbocharger
C.AirControlValve
D.ExhaustManifold
3.ExhaustGasRecirculation(EGR)System
A.EGRvalvebody
4.AftertreatmentDevices
A.DieselOxidationCatalyst(DOC)
B.DieselParticulateFilter(DPF)
5.PositiveCrankcaseVentilation(PCV)System.
A.PCVValve.
B.OilFillerCap.
6.MiscellaneousitemsUsedinAboveSystems
A.Vacuum,temperature,andtimesensitivevalvesandswitches.
B.Electroniccontrolunits,sensors,solenoids,andwiringharnesses.
C.Hoses,belts,connectors,assemblies,clamps,ttings,tubing,sealinggasketsordevices,andmountinghard-
ware.
D.Pulleys,beltsandidlers.
E.EmissionControlInformationLabels.
F.Anyotherpartwiththeprimarypurposeofreducingemissionsorthatcanincreaseemissionsduringfailure
withoutsignicantlydegradingengineperformance.
1-10

2-SAFETYINFORMATION
2-SAFETYINFORMATION###_2_###
Safetyrulesandsignalworddenitions
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Throughoutthismanualandonmachinesafetysigns,youwillndthesignalwordsDANGER,WARNING,andCAU-
TIONfollowedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthose
workingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.Thecolor
associatedwithDANGERisRED.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.Thecolor
associatedwithWARNINGisORANGE.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.The
colorassociatedwithCAUTIONisYELLOW.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachinedamageorpropertydamage.The
colorassociatedwithNoticeisBLUE.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachinedam-
ageorpropertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
2-1

2-SAFETYINFORMATION
Safetyrules
Generalsafetyrules
Usecautionwhenyouoperatethemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcoholordrugs,orwhileyouareotherwiseimpaired.
Whendiggingorusingground-engagingattachments,beawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stoptheengine,removethekey,andrelievethepressurebeforeyouconnectordisconnectuidlines.
•Makesurethatallcomponentsareingoodcondition.Tightenallconnectionsbeforeyoustarttheengineorpres-
surizethesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorwhilecomponentsare
inmotion.
Makesurethatallguardsandshieldsareingoodconditionandproperlyinstalledbeforeyouoperatethemachine.
Neveroperatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeyouoperatethema-
chine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperatetheengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforeyoustartthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Ifyoubypassthesafetystartswitch,theenginecanstartwiththe
transmissioningear.Donotconnectorshortacrossterminalsonthestartersolenoid.Attachjumpercablesas
describedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,alllighting,andSlow-MovingVehicle(SMV)emblemcleantoprovidethebestpossible
visibilitywhileyouoperatethemachine.
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
2-2

2-SAFETYINFORMATION
Beforeyouleavethemachine:
1.Parkthemachineonarm,levelsurface.
2.Putallcontrolsinneutralorparklockposition.
3.Engagetheparkingbrake.Usewheelchocksifrequired.
4.Lowerallhydraulicequipment—Implements,header,etc.
5.Turnofftheengineandremovethekey.
When,duetoexceptionalcircumstances,youwoulddecidetokeeptheenginerunningafteryouleavethe
operator’sstation,thenyoumustfollowtheseprecautions:
1.Bringtheenginetolowidlespeed.
2.Disengagealldrivesystems.
3.WARNING
Somecomponentsmaycontinuetorundownafteryoudisengagedrivesystems.
Makesurealldrivesystemsarefullydisengaged.
Failuretocomplycouldresultindeathorseriousinjury.W0113A
Shiftthetransmissionintoneutral.
4.Applytheparkingbrake.
Generalmaintenancesafety
Keeptheareausedforservicingthemachinecleananddry.Cleanupspilleduids.
Servicethemachineonarm,levelsurface.
Installguardsandshieldsafteryouservicethemachine.
Closeallaccessdoorsandinstallallpanelsafterservicingthemachine.
Donotattempttoclean,lubricate,clearobstructions,ormakeadjustmentstothemachinewhileitisinmotionorwhile
theengineisrunning.
Alwaysmakesurethatworkingareaisclearoftools,parts,otherpersonsandpetsbeforeyoustartoperatingthe
machine.
Unsupportedhydrauliccylinderscanlosepressureanddroptheequipment,causingacrushinghazard.Donotleave
equipmentinaraisedpositionwhileparkedorduringservice,unlesstheequipmentissecurelysupported.
Jackorliftthemachineonlyatjackorliftpointsindicatedinthismanual.
Incorrecttowingprocedurescancauseaccidents.Whenyoutowadisabledmachinefollowtheprocedureinthis
manual.Useonlyrigidtowbars.
Stoptheengine,removethekey,andrelievepressurebeforeyouconnectordisconnectuidlines.
Stoptheengineandremovethekeybeforeyouconnectordisconnectelectricalconnections.
Scaldingcanresultfromincorrectremovalofcoolantcaps.Coolingsystemsoperateunderpressure.Hotcoolantcan
sprayoutifyouremoveacapwhilethesystemishot.Allowthesystemtocoolbeforeyouremovethecap.When
youremovethecap,turnitslowlytoallowpressuretoescapebeforeyoucompletelyremovethecap.
Replacedamagedorworntubes,hoses,electricalwiring,etc.
Theengine,transmission,exhaustcomponents,andhydrauliclinesmaybecomehotduringoperation.T akecare
whenyouservicesuchcomponents.Allowsurfacestocoolbeforeyouhandleordisconnecthotcomponents.Wear
protectiveequipmentwhenappropriate.
Whenwelding,followtheinstructionsinthemanual.Alwaysdisconnectthebatterybeforeyouweldonthemachine.
Alwayswashyourhandsafteryouhandlebatterycomponents.
2-3

2-SAFETYINFORMATION
Wheelsandtires
Makesurethattiresarecorrectlyinated.Donotexceedanyrecommendedloadorpressure.Followtheinstructions
inthemanualforpropertireination.
Tiresareheavy.Handlingtireswithoutproperequipmentcouldcausedeathorseriousinjury.
Neverweldonawheelwithatireinstalled.Alwaysremovethetirecompletelyfromthewheelpriortowelding.
Alwayshaveaqualiedtiretechnicianservicethetiresandwheels.Ifatirehaslostallpressure,takethetireand
wheeltoatireshoporyourdealerforservice.Explosiveseparationofthetirecancauseseriousinjury.
DONOTweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagasmixturewith
theairthatcanbeignitedbyhightemperaturesfromweldingproceduresperformedonthewheelorrim.Removing
theairorlooseningthetireontherim(breakingthebead)willNOTeliminatethehazard.Thisconditioncanexist
whethertiresareinatedordeated.ThetireMUSTbecompletelyremovedfromthewheelorrimpriortowelding
thewheelorrim.
Drivingonpublicroadsandgeneraltransportationsafety
Complywithlocallawsandregulations.
Useappropriatelightingtomeetlocalregulations.
MakesurethattheSMVemblemisvisible.
Makesurethatthebrakepedallatchisengaged.Youmustlockbrakepedalstogetherforroadtravel.
Usesafetychainsfortrailedequipmentwhensafetychainsareprovidedwithmachineorequipment.
Liftimplementsandattachmentshighenoughabovegroundtopreventaccidentalcontactwithroad.
Whenyoutransportequipmentoramachineonatransporttrailer,makesurethatitisproperlysecured.Besurethe
SMVontheequipmentormachineiscoveredwhilebeingtransportedonatrailer.
Beawareofoverheadstructuresorpowerlinesandmakesurethatthemachineand/orattachmentscanpasssafely
under.
Travelspeedshouldbesuchthatyoumaintaincompletecontrolandmachinestabilityatalltimes.
Slowdownandsignalbeforeturning.
Pullovertoallowfastertrafctopass.
Followcorrecttowingprocedureforequipmentwithorwithoutbrakes.
Fireandexplosionprevention
Fueloroilthatisleakedorspilledonhotsurfacesorelectricalcomponentscancauseare.
Cropmaterials,trash,debris,birdnests,orammablematerialcanigniteonhotsurfaces.
Alwayshaveareextinguisheronornearthemachine.
Makesurethatthereextinguisher(s)ismaintainedandservicedaccordingtothemanufacturer’sinstructions.
Atleastonceeachdayandattheendoftheday,removealltrashanddebrisfromthemachineespeciallyaroundhot
componentssuchastheengine,transmission,exhaust,battery,etc.Morefrequentcleaningofyourmachinemaybe
necessarydependingontheoperatingenvironmentandconditions.
Atleastonceeachday,removedebrisaccumulationaroundmovingcomponentssuchasbearings,pulleys,belts,
gears,cleaningfans,etc.Morefrequentcleaningofyourmachinemaybenecessarydependingontheoperating
environmentandconditions.
2-4