Case IH Steiger 350 User manual

Part number 47488213
English
March 2013
SERVICE MANUAL
Steiger®350 / 400 / 450 / 500 / 550 / 600
Quadtrac®450 / 500 / 550 / 600
Tractor
PIN ZCF100001 and above
PIN ZDF100001 and above
Part number 47488213
SERVICE MANUAL
1/4
Steiger®350 / 400 /
450 / 500 / 550 / 600
Quadtrac®450 / 500 /
550 / 600
Tractor

SERVICEMANUAL
Steiger350[ZCF100001-],Steiger350[ZDF100001-],Steiger400
[ZCF100001-],Steiger400[ZDF100001-],Steiger450QT[ZCF100001-]
,Steiger450QT[ZDF100001-],Steiger450[ZCF100001-],Steiger450
[ZDF100001-],Steiger500QT[ZCF100001-],Steiger500QT[ZDF100001-
],Steiger500[ZCF100001-],Steiger500[ZDF100001-],Steiger550QT
[ZCF100001-],Steiger550QT[ZDF100001-],Steiger550[ZCF100001-],
Steiger550[ZDF100001-],Steiger600QT[ZCF100001-],Steiger600QT
[ZDF100001-],Steiger600[ZCF100001-],Steiger600[ZDF100001-]
4748821326/02/2013
EN

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.202]Aircleanersandlines..............................................................10.2
[10.400]Enginecoolingsystem.............................................................10.3
[10.414]Fananddrive......................................................................10.4
[10.500]SelectiveCatalyticReduction(SCR)exhausttreatment...........................10.5
Transmission..............................................................................21
[21.113]Powershifttransmission............................................................21.1
[21.135]Powershifttransmissionexternalcontrols..........................................21.2
[21.145]Gearboxinternalcomponents......................................................21.3
[21.155]Powershifttransmissioninternalcomponents......................................21.4
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.310]Finaldrives.........................................................................25.3
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
PowerTake-Off(PTO).................................................................31
[31.104]Rearelectro-hydrauliccontrol......................................................31.1
[31.110]One-speedrearPowerTake-Off(PTO)............................................31.2
[31.220]Gearbox............................................................................31.3
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
4748821326/02/2013

[33.202]Hydraulicservicebrakes...........................................................33.2
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.102]Pumpcontrolvalves................................................................35.2
[35.105]Chargepump.......................................................................35.3
[35.106]Variabledisplacementpump.......................................................35.4
[35.204]Remotecontrolvalves.............................................................35.5
[35.220]Auxiliaryhydraulicpumpandlines.................................................35.6
[35.300]Reservoir,cooler,andlters........................................................35.7
[35.304]Combinationpumpunits...........................................................35.8
[35.600]Highowhydraulics................................................................35.9
Hitches,drawbars,andimplementcouplings..................................37
[37.100]Drawbarsandtowinghitches......................................................37.1
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
[39.110]Drawbarandhitchassembly.......................................................39.2
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.206]Pump...............................................................................41.3
[41.910]Auxiliarysteering...................................................................41.4
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Tracksandtracksuspension........................................................48
[48.100]Tracks..............................................................................48.1
[48.130]Trackframeanddrivingwheels....................................................48.2
[48.134]Tracktensionunits.................................................................48.3
4748821326/02/2013

[48.138]Trackrollers........................................................................48.4
Cabclimatecontrol.....................................................................50
[50.104]Ventilation..........................................................................50.1
[50.200]Airconditioning.....................................................................50.2
[50.300]Cabpressurizingsystem...........................................................50.3
Electricalsystems.......................................................................55
[55.010]Fuelinjectionsystem...............................................................55.1
[55.014]Engineintakeandexhaustsystem.................................................55.2
[55.024]Transmissioncontrolsystem.......................................................55.3
[55.035]Remotecontrolvalveelectriccontrol..............................................55.4
[55.045]Frontaxlecontrolsystem..........................................................55.5
[55.046]Rearaxlecontrolsystem...........................................................55.6
[55.048]RearPowerTake-Off(PTO)controlsystem.......................................55.7
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.8
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.9
[55.100]Harnessesandconnectors.......................................................55.10
[55.130]Rearthree-pointhitchelectroniccontrolsystem.................................55.11
[55.301]Alternator.........................................................................55.12
[55.302]Battery............................................................................55.13
[55.404]Externallighting..................................................................55.14
[55.522]CabPowerTake-Off(PTO)controls.............................................55.15
[55.640]Electronicmodules...............................................................55.16
[55.988]SelectiveCatalyticReduction(SCR)electricalsystem..........................55.17
[55.DTC]FAULTCODES..................................................................55.18
Platform,cab,bodywork,anddecals.............................................90
[90.100]Enginehoodandpanels...........................................................90.1
[90.102]Engineshields,hoodlatches,andtrims...........................................90.2
[90.124]Pneumatically-adjustedoperatorseat..............................................90.3
[90.150]Cab.................................................................................90.4
4748821326/02/2013

[90.151]Cabinterior.........................................................................90.5
4748821326/02/2013

INTRODUCTION
4748821326/02/2013
1

INTRODUCTION
Safetyrules
Steiger350[ZCF100001-]WE,Steiger350[ZDF100001-]WE,Steiger350,Steiger400[ZCF100001-]WE,Steiger400[ZDF100001-]WE,Steiger
400,Steiger450[ZCF100001-]WE,Steiger450[ZDF100001-]WE,Steiger450,Steiger450QT[ZCF100001-]WE,Steiger450QT[ZDF100001-]
WE,Steiger450QT,Steiger500[ZCF100001-]WE,Steiger500[ZDF100001-]WE,Steiger500,Steiger500QT[ZCF100001-]WE,Steiger500QT
[ZDF100001-]WE,Steiger500QT ,Steiger550[ZCF100001-]WE,Steiger550[ZDF100001-]WE,Steiger550,Steiger550QT[ZCF100001-]WE,
Steiger550QT[ZDF100001-]WE,Steiger550QT,Steiger600[ZCF100001-]WE,Steiger600[ZDF100001-]WE,Steiger600,Steiger600QT
[ZCF100001-]WE,Steiger600QT[ZDF100001-]WE,Steiger600QT
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
4748821326/02/2013
3

INTRODUCTION
Safetyrules
Steiger350WE,Steiger400WE,Steiger450WE,Steiger450QTWE,Steiger500WE,Steiger500QTWE,Steiger550WE,Steiger550QTWE,
Steiger600WE,Steiger600QTWE
Generalsafetyrules
Usecautionwhenoperatingthemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcohol,drugs,orwhileotherwiseimpaired.
Whiledrivingontheroad,theseatswivelpositionmustalwaysbestraightforwardandlockedinpositionwithno
rotation.Theseatswivelshouldonlyberotatedforineldoperation.
Stayoffslopestoosteepforsafeoperation.Shiftdownbeforeyoustartupordownahillwithaheavyload.Avoid
“freewheeling.”
Donotdriveonroads,orathighspeedanywhere,withthedifferentiallockengaged.Difcultsteeringwilloccur,and
canresultinanaccident.Ineldoperation,usethedifferentiallockfortractionimprovement,butreleaseforturning
atrowends.
Donotexceedimplementtransportspeedorthespeedratingontheimplementtires.ReviewtheimplementsOper-
ator’sManualforspecications.Failuretocomplycouldresultindeathorseriousinjury.
Forspeedsupto16km/h(10mph),makesurethattheweightofatrailedvehiclethatisnotequippedwithbrakes
doesNOTEXCEED1.5timestheTractorweight.Forspeedsupto40km/h(25mph),makesurethattheweightof
thetrailedvehiclethatisnotequippedwithbrakes,doesNOTEXCEEDtheweightoftheTractor.Stoppingdistance
increaseswithincreasingspeedastheweightofthetowedloadincreases,especiallyonhillsandslopes.
Rearupsetcanresultifpullingfromwronglocationontractor.Hitchonlytothedrawbar.Usethreepointhitchonly
withtheimplementsdesignedforitsuse–notasadrawbar.
DonotlookdirectlyintothefrontorrearHID(highintensitydischarge)lamps.Eyedamagecanoccur.
Donottamperwiththeballastonthefrontorrearhighintensitydischarge(HID)lampsinceituseshighvoltage.
Personalinjuryordeathcanoccur.
Toavoidpossibleeyedamagefrommicrowavesignalsemittedbytheradarsensor,donotlookdirectlyintothesensor
face.
Whendiggingorusinggroundengagingattachmentsbeawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stopengine,removekeyandrelievethepressurebeforeconnectingordisconnectinguidlines.
•Makesureallcomponentsareingoodconditionandtightenallconnectionsbeforestartingtheengineorpressur-
izingthesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
4748821326/02/2013
5

INTRODUCTION
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorcomponentsarein
motion.
Makesureallguardsandshieldsareingoodconditionandproperlyinstalledbeforeoperatingthemachine.Never
operatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeoperatingthemachine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperateengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforestartingthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Ifthesafetystartswitchisbypassed,theenginecanstartwiththe
transmissioningear.Donotconnectorshortacrossterminalsonthestartersolenoid.Attachjumpercablesas
describedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,andalllightingcleantoprovidethebestpossiblevisibilitywhileoperatingthemachine.
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
Beforeleavingthemachine:
1.Parkmachineonarmlevelsurface.
2.Putallcontrolsinneutralorparklockposition.
3.Engageparkbrake.Usewheelchocksifrequired.
4.Lowerallhydraulicequipment—Implements,header,etc.
5.Turnoffengineandremovekey.
When,duetoexceptionalcircumstances,youwoulddecidetokeeptheenginerunningafterleavingtheoperator’s
station,thenthefollowingprecautionsmustbefollowed:
1.Bringtheenginetolowidlespeed.
2.Disengagealldrivesystems.
3.
WARNING
Somecomponentsmaycontinuetorundownafterdisengagingdrivesystems.
Makesurealldrivesystemsarefullydisengaged.
Failuretocomplycouldresultindeathorseriousinjury.W0113A
Shiftthetransmissionintoneutral.
4.Applytheparkingbrake.
4748821326/02/2013
6

SERVICEMANUAL
Engine
Steiger350,Steiger400,Steiger450QT,Steiger450,Steiger500QT,
Steiger500,Steiger550QT,Steiger550,Steiger600QT,Steiger600
4748821326/02/2013
10

Engine-Engineandcrankcase
Engine-Remove-9Litertractors
Steiger350
Airconditioning-Evacuate-Airconditioningsystem(50.200)
Prioroperation:
Hood-Remove-Hoodsupportframeonrowcropunit(90.100)
1.Disconnectairconditioninghighandlowpressure
hoses(1)fromcompressor.Unplughighpressure
sendingunit(2).
NOTE:Capandplugdisconnectedhosesandports.
RCPH10FWD998BAC1
2.Cutties(1)andunplugharness(2).
RCPH10FWD009BBC2
3.Loosenfanfromhub.
NOTE:Hubhaslefthandthreads.
RCPH10FWD010BBC3
4748821326/02/2013
10.1[10.001]/3

Engine-Engineandcrankcase
4.Withthehelpofanassistantturnfanoffhub.Re-
moveouttherighthandside.
RCPH10FWD011BBC4
5.Labelanddisconnectheaterhoses(1)andDEF/Ad-
Blue®solenoidhoses(2).
RCPH10FWD012BBC5
6.Disconnectstarterconnections(1).Removeground
strapfromengineblock(2).
RCPH10FWD013BBC6
4748821326/02/2013
10.1[10.001]/4

Engine-Engineandcrankcase
7.Removelefthandairtoairtube(1)andlowerradiator
hose(2).Loosenupperradiatorhoseclamp(3).
RCPH10FWD014BBC7
8.Disconnectalternatorcable(1).Disconnectfuelline
(2).
NOTE:Plugandcapdisconnectedfuellineandtting.
RCPH10FWD015BBC8
9.Securecoolingpackagewithsupportstrap(1).Re-
moverighthandairtoairtube(2)andupperradiator
hose(3).
RCPH10FWD016BBC9
4748821326/02/2013
10.1[10.001]/5

Engine-Engineandcrankcase
10.Disconnectfuelreturnline.
NOTE:Plugandcapdisconnectedhosesandttings.
RCPH10FWD017BBC10
11.Disconnectdriveshaftfromengine.
RCPH10FWD018BBC11
12.Removebracketonbothsidesoverrearengine
mounts.
RCPH10FWD019BBC12
4748821326/02/2013
10.1[10.001]/6

Engine-Engineandcrankcase
13.Removefrontenginemountbracket.
RCPH10FWD021BBC13
14.Attach4130loadrotorliftingbaleorequivalent.Re-
moveenginefromtractoroverlefthandsiderail.
RCPH10FWD022BBC14
4748821326/02/2013
10.1[10.001]/7

Engine-Engineandcrankcase
Engine-Install-9Litertractors
Steiger350
1.Attachloadrotor4130liftingbaleorequivalentto
anoverheadhoistandthetwoengineliftingbrack-
ets.Installisomounts,liftengineandsetintotractor
frame.
NOTICE:Theengineliftingbracketsareforverticallifting
only.Anyliftingdevicethatisnotverticallyinlinewiththe
liftingbracketscandamagetheenginerockerarmcoveror
causebracketfailure
RCPH10FWD022BBC1
2.Installfrontenginemountbracket.T orquethelower
enginemounttoframebolts(1)to90-107N·m(66
-79lbft).TorquetheISOmountnut(2)to160-220
N·m(118-162lbft).
RCPH10FWD021BBC2
3.Installrearretainingstrapstobothsides.Torque
boltsto125-150N·m(92-111lbft)..
RCPH10FWD020BBC3
4748821326/02/2013
10.1[10.001]/8

Engine-Engineandcrankcase
4.Connectdriveshafttodrivecoupler.Torquethebolts
to95-108N·m(70-80lbft).
RCPH10FWD018BBC4
5.Connectfuelreturnline.
NOTE:Removeplugandcapfromhoseandtting.
RCPH10FWD017BBC5
6.Installupperradiatorhose(1)andrighthandairto
airtube(2).Removesupportstrap(3).
RCPH10FWD016BBC6
4748821326/02/2013
10.1[10.001]/9

Engine-Engineandcrankcase
7.Connectfuelline(1)andalternatorcable(2).
NOTE:Removeplugandcapfromhoseandtting.
RCPH10FWD015BBC7
8.Tightenupperradiatorhose(1).Installlowerradiator
hose(2),andlefthandairtoairtube(3).
RCPH10FWD014BBC8
9.Securegroundstraptoengineblock.(1).Connect
startercableandwire(2)tostarter.
RCPH10FWD013BBC9
4748821326/02/2013
10.1[10.001]/10

Engine-Engineandcrankcase
10.ConnectDieselEmissionFluid/AdBlue®(DEF/Ad-
Blue®)hoses(1)tosolenoidandenginetubing.
Connectheaterhoses(2)asmarkedduringdisas-
sembly.
RCPH10FWD012BBC10
11.Installfanfromrighthandsideofenginewiththehelp
ofanassistant.
NOTE:Hubhaslefthandedthread.
RCPH10FWD011BBC11
4748821326/02/2013
10.1[10.001]/11