Case 580N EP User manual

Printedin U.S.A.
© 2017 CNH Industrial America LLC. All Rights Reserved.
Case is a trademark registered in the United States and many
other countries, owned or licensed to CNH Industrial N.V.,
its subsidiaries or affiliates.
Part number 48194542
1st edition English
November 2017
SERVICE MANUAL
580N EP
Tier 4B (final)
Tractor Loader Backhoe
PIN NHC740227 and above

SERVICEMANUAL
580NEPFour-WheelDrive(4WD)Tier4B(nal)[NHC740227-]
580NEPTwo-WheelDrive(2WD)Tier4B(nal)[NHC740227-]
4819454220/11/2017
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LinkProduct/Engine
ProductMarketProductEngine
580NEPTwo-WheelDrive(2WD)
Tier4B(nal)[NHC740227-]
NorthAmericaF5HFL463D*F005
580NEPFour-WheelDrive(4WD)
Tier4B(nal)[NHC740227-]
NorthAmericaF5HFL463D*F005
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Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.103]Crankshaftandywheel............................................................10.2
[10.202]Aircleanersandlines..............................................................10.3
[10.206]Fuellters..........................................................................10.4
[10.216]Fueltanks..........................................................................10.5
[10.218]Fuelinjectionsystem...............................................................10.6
[10.304]Enginelubricationsystem..........................................................10.7
[10.400]Enginecoolingsystem.............................................................10.8
[10.414]Fananddrive......................................................................10.9
[10.501]ExhaustGasRecirculation(EGR)exhausttreatment............................10.10
Transmission..............................................................................21
[21.112]Powershuttletransmission.........................................................21.1
[21.113]Powershifttransmission............................................................21.2
[21.134]Powershuttletransmissionexternalcontrols......................................21.3
[21.135]Powershifttransmissionexternalcontrols..........................................21.4
[21.154]Powershuttletransmissioninternalcomponents..................................21.5
[21.155]Powershifttransmissioninternalcomponents......................................21.6
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
[25.400]Non-poweredfrontaxle............................................................25.4
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
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[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
[33.202]Hydraulicservicebrakes...........................................................33.2
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.102]Pumpcontrolvalves................................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.204]Remotecontrolvalves.............................................................35.4
[35.300]Reservoir,cooler,andlters........................................................35.5
[35.350]Safetyandmainreliefvalves......................................................35.6
[35.357]Pilotsystem........................................................................35.7
[35.359]Maincontrolvalve..................................................................35.8
[35.525]Auxiliaryhydraulicvalvesandlines................................................35.9
[35.701]Frontloaderarmhydraulicsystem...............................................35.10
[35.703]Stabilizerhydraulicsystem.......................................................35.11
[35.723]Frontloaderbuckethydraulicsystem............................................35.12
[35.726]Excavatorandbackhoehydrauliccontrols.......................................35.13
[35.736]Boomhydraulicsystem..........................................................35.14
[35.737]Dipperhydraulicsystem..........................................................35.15
[35.738]Excavatorandbackhoebuckethydraulicsystem................................35.16
[35.739]Swingarmhydraulicsystem.....................................................35.17
[35.740]T elescopicarmhydraulicsystem.................................................35.18
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
[39.129]Stabilizers..........................................................................39.2
Steering.....................................................................................41
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[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.216]Cylinders...........................................................................41.3
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.200]Airconditioning.....................................................................50.2
Electricalsystems.......................................................................55
[55.100]Harnessesandconnectors.........................................................55.1
[55.201]Enginestartingsystem.............................................................55.2
[55.301]Alternator...........................................................................55.3
[55.302]Battery..............................................................................55.4
[55.404]Externallighting....................................................................55.5
[55.408]Warningindicators,alarms,andinstruments......................................55.6
[55.510]Caborplatformharnessesandconnectors........................................55.7
[55.640]Electronicmodules.................................................................55.8
[55.991]T elematics..........................................................................55.9
[55.DTC]FAULTCODES..................................................................55.10
Frontloaderandbucket...............................................................82
[82.100]Arm.................................................................................82.1
[82.300]Bucket..............................................................................82.2
Booms,dippers,andbuckets.......................................................84
[84.100]Bucket..............................................................................84.1
[84.114]Boompivotingsupport.............................................................84.2
[84.910]Boom...............................................................................84.3
[84.912]Dipperarm.........................................................................84.4
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Platform,cab,bodywork,anddecals.............................................90
[90.100]Enginehoodandpanels...........................................................90.1
[90.114]Operatorprotections...............................................................90.2
[90.124]Pneumatically-adjustedoperatorseat..............................................90.3
[90.150]Cab.................................................................................90.4
[90.151]Cabinterior.........................................................................90.5
[90.154]Cabdoorsandhatches............................................................90.6
[90.156]Cabwindshieldandwindows......................................................90.7
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing....................................4
Safetyrules.....................................................................................5
Safetyrules-Personalsafety..................................................................6
Safetyrules-Ductileiron.......................................................................7
Safetyrules-Ecologyandtheenvironment....................................................8
Basicinstructions-Shopandassembly........................................................9
Basicinstructions-Fuseandrelaylocations.................................................11
Basicinstructions-Fuse,relay,anddiodeicondenitions...................................16
Basicinstructions-Releasinghydraulicpressureonmachineswithpilotbackhoecontrols.23
Basicinstructions-Releasinghydraulicpressureonmachineswithmechanicalbackhoecontrols
................................................................................................25
Basicinstructions-Diagnosticservicetoolport..............................................26
Basicinstructions-Hydraulicdiagnostictestports...........................................27
Basicinstructions-Weldingonthemachine.................................................28
Basicinstructions-Heatercoolantshutoffvalve.............................................30
Enginecoolingsystem-Basicinstructions...................................................31
Basicinstructions-Supportstrutforloaderliftarm...........................................33
Basicinstructions-Hood.....................................................................35
Torque-Minimumtighteningtorquesfornormalassembly...................................36
Torque-Standardtorquedataforhydraulics.................................................41
Basicinstructions-Snap-to-Connect(STC®)hydraulicconnectors.........................57
AbbreviationMeasurements..................................................................62
Capacitiesanduids-580NEP(factoryll)..................................................64
Consumables.................................................................................66
Generalspecication-Engineoils............................................................68
Generalspecication-SevereColdWeatherPackage(SCWP).............................69
Hydrauliccontamination......................................................................70
Generalspecication-Engine................................................................71
Generalspecication-Powertrain............................................................72
Generalspecication-Hydraulics............................................................74
Generalspecication-Travelspeeds........................................................75
Generalspecication-Machineoveralldimensions..........................................76
Generalspecication-Loaderliftcapacities.................................................79
Generalspecication-Backhoe/Extendahoespecicationsandliftingcapacities...........80
Generalspecication-Noiselevels..........................................................90
Productidentication-Machineorientation..................................................91
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Partidentication.............................................................................92
Productidentication-ProductIdenticationNumber(PIN)..................................94
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