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Case 821B User manual

821
B Loaders
Service Manual
Table of Contents
General
Loctite
Product
Chart
Standard
Torque
Specifications
Fluids
and
Lubricants
Engines
Description
Engine
Removal
and
Installation
and
Radiator
Removal
and
Installation
Stall
Tests
Specification
Details
Cylinder
Head
and
Valve
Train
Cylinder
Block
-
Crankshaft,
Pistons,
Rods,
Sleeves,
Camshaft,
Bearings,
Seals,
and
Flywheel
Lubrication
System
Cooling
System
Turbocharger
Turbocharger
Failure
Analysis
Fuel
System
Fuel
System
and
Filters
Fuel
Injection
Pump
and
Drive
Gear
Fuel
Injectors
Electrical
System
Removal
and
Installation
of
Starter
and
Alternator
Electrical
Schematics
and
Troubleshooting
Electrical
Schematics
and
Troubleshooting
-
Units
with
Auto
Shift
Transmission
Starter
and
Starter
Solenoid
-
Nippondenso
Batteries
Instrument
Cluster
65
Ampere
Alternator
Steering
Removal
and
Installation
of
Steering
Components
Steering
Troubleshooting
and
Pressure
Checks
Steering
Control
Valve
Flow
Control
Valve
Steering
Cylinder
Center
Pivot
Auxiliary
Steering
Motor
and
Pump
CASE CORPORATION
700 STATE STREET
RACINE,
WI
53404 U.S.A.
CASE CANADA CORPORATION
3350 SOUTH SERVICE ROAD
BURLINGTON,
ON
L7N
3M6 CANADA
Bur 7-60114
Section
No.
Form
No.
Tab
1
8-98900
1001
8-71600
1002
7-59321
Tab
2
2001
7-60130
2002
7-59330
2403
8-28423
2415
8-28432
2425
8-28442
2445
8-28452
2455
8-28462
2465
8-28470
2565
9-78235
Tab
3
3410
8-28480
3412
8-28492
3413
8-28501
Tab4
4000
7-59010
4001
8-99560
4001
7-52840
4002
8-17920
4004
8-71701
4005
7-59800
4006
8-73860
Tab
5
5001
7-59730
5002
8-99871
5003
8-73901
5004
8-13290
5005
8-13302
5006
7-60070
5008
7-43960
I
Reprinted
I
Copyright © 1996 Case Corporation
Printed
in
U.S.A.
Issued December 1996
Description
Power
Train
821
B Loaders
Service Manual
Table of Contents
Removal
and
Installation
of
Power
Train
Components
Transmission
Specifications,
Schematic,
and
Troubleshooting
-
Units
Without
Auto
Shift
Transmission
Transmission
Specifications,
Schematic,
and
Troubleshooting
-
Units
With
Auto
Shift
Transmission
Transmission
Repair
-
821
B
Front
and
Rear
Axle
Repair
Drive
Shaft,
Center
Bearing
and
Universal
Joints
Wheels
and
Tires
Transmission
Control
Valve
-
Units
Without
Auto
Shift
Transmission
Transmission
Control
Valve
-
Units
With
Auto
Shift
Transmission
Brakes
Removal
and
Installation
of
Brake
Components
Hydraulic
Brake
Troubleshooting
Brake
Pump
Brake
Accumulators
Brake
Actuator
Valve
Brake
Accumulator
Valve
Parking
Brake
-
Disc
NOTE:
For
parking
brake
and
brake
pedal
adjustments,
see
Section
9009.
Hydraulics
Removal
and
Installation
of
Hydraulic
Components
Hydraulic
Specifications,
Schematics,
Troubleshooting
and
Pressure
Checks
Cleaning
the
Hydraulic
System
Hydraulic
Pump
Loader
Control
Valve
Cylinders
Remote
Control
Valves
Pressure
Reducing/Sequence
Valve
Unloading
Valve
Bur
7-60114
Section
No.
Tab6
6001
6002
6002
6003
6004
6005
6006
6007
6007
Tab?
7001
7002
7003
7004
7005
7007
7008
Tab8
8001
8002
8003
8004
8005
8006
8010
8011
8012
Issued
12-96
Form
No.
7-59910
7-43944
7-52510
8-13354
7-59000
8-13370
8-13381
8-18163
7-52520
7-59710
8-99880
7-59590
8-18331
8-18351
7-43620
7-44130
7-59630
8-99891
8-74160
8-13470
8-13481
8-13491
7-59610
7-59620
7-59640
Printed
in
U.S.A.
Find manuals at https://best-manuals.com
Description
Chassis
821
B Loaders
Service Manual
Table of Contents
Air
Conditioning
Troubleshooting
and
System
Checks
Air
Conditioning
Troubleshooting
and
System
Checks
-
For
Systems
with
HFC-134a
Refrigerant
Air
Conditioner
System
Service
-
Refrigerant
Recovery,
System
Evacuation
and
Recharging
Air
Conditioner
System
Service
-
Refrigerant
Recovery,
System
Evacuation
and
Recharging
for
Systems
with
HFC-134a
Refrigerant
Removal
and
Installation
of
Air
Conditioning
Components
Removal
and
Installation
of Air
Conditioning
Components
-
For
Systems
with
HFC-
134a
Refrigerant
Air
Conditioning
Compressor
and
Clutch
Air
Conditioning
Compressor
and
Clutch
-
For
Systems
with
HFC-134a
Refrigerant
Loader
ROPS
Cab
and
ROPS
Canopy
Seat
and
Seat
Belts
Suspension
Seat
Pedals
and
Levers
Cab
Window
Replacement
Bur
7-60114
Section
No.
Form
No.
Tab
9
9001
8-18050
9001
7-64360
9002
8-16471
9002
7-64370
9003
8-18400
9003
7-64380
9004
8-18410
9004
7-64390
9005
7-60200
9006
7-60180
9007
8-74271
9008
8-74280
9009
7-59341
9010
7-60040
Issued
12-96
Printed
in
U.S.A.
Find manuals at https://best-manuals.com
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Product
Rae
8-98902
LOCTITE
PRODUCT
CHART
Color Similar I Gap
Products
(In
Inches) Strength
(Steel/Steel)
Working
Temperature
Range-Farenheit
Fixture/Full Cure
(Steel/Steel) Time
*
Products
404-496
(except
for
#445)
are
all
instant
adhesives
(super
glues)
they
differ
mostly
in
viscosity
Primer Description
Printed
in
U.S.A.
Find manuals at https://best-manuals.com
Product Color
518
Red
LOCTITE
PRODUCT
CHART
Similar I Gap
Products (In Inches)
515 I 0.030
Strength
(Steel/Steel)
500psi
Working
Temperature
Range-Farenheit
-65 to +300
Fixture/Full Cure
(Steel/Steel) Time
1hr/24 hrs Primer
764 Description
Gasket Eliminator 518 for Aluminum
Printed
in
U.S.A.
Find manuals at https://best-manuals.com
1001
STANDARD TORQUE SPECIFICATIONS
TABLE OF CONTENTS
Torque Specifications -Decimal
Hardware......................................................1001-2
Torque Specifications -Metric Hardware
...
1001-3
CASE CORPORATION Bur 8-71600
Torque Specifications -Steel Hydraullc
Fittings..........................................................1001-4
Torque Specifications -O-ring Face
Seal Flttlngs.................................................1001-5
Printed in U.S.A.
Issued May 1988
Find manuals at https://best-manuals.com
1001-2
TORQUE SPECIFICATIONS -DECIMAL HARDWARE
Use the torques in this
chart
when special
tor-
ques are
not
given. These torques
apply
to fasten-
ers with both UNG and UNF threads
as
received
from suppliers, dry,
or
when lubricated with engine
oil.
Not
applicable if special graphites,
molydisul-
fide greases,
or
other
extreme pressure lubricants
are used.
Grade 5 Bolts, Nuts, and Studs
Size
1/4
in
5/16
in
3/8
in
7/16
in
1/2
in
9/16
in
5/8
in
3/4
in
7/8
in
1.0
in
1-1/8
in
1-1/4
in
1-3/8
in
1-1/2
in
00@
Pound-
Feet
9-11
17-21
35-42
54-64
80-96
110-132
150-180
270-324
400-480
580-696
800-880
1120-1240
1460-1680
1940-2200
Newton
metres
12-15
23-28
48-57
73-87
109-130
149-179
203-244
366-439
542-651
787-944
1085-1193
1519-1681
1980-2278
2631-2983
Grade 8 Bolts, Nuts, and Studs
Size
1/4
in
5/16
in
3/8
in
7/16
in
1/2
in
9/16
in
5/8
in
3/4
in
7/8
in
1.0
in
1-1/8
in
1-1/4
in
1-3/8
in
1-1/2
in
O®@
Pound-
Feet
12-15
24-29
45-54
70-84
110-132
160-192
220-264
380-456
600-720
900-1080
1280-1440
1820-2000
2380-2720
3160-3560
Newton
metres
16-20
33-39
61-73
95-114
149-179
217-260
298-358
515-618
814-976
1220-1465
1736-1953
2468-2712
3227-3688
4285-4827
NOTE: Use
thick
nuts with Grade 8 bolts.
811360B
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1001-3
TORQUE SPECIFICATIONS -METRIC HARDWARE
Use the
following
toqueswhen special torques
are
not
given.
These values apply to fasteners with coarse
threads
as
received from supplier, plated
or
un-
plated, or when lubricated with engine oil. These
values
do
not
apply
if graphite
or
molydisulfide
grease or oil if used.
Grade 8.8 Bolts, Nuts, and Studs
e
Pound- Newton
Size Feet metres
M4 2-3 3-4
MS
5-6 6.5-8
M6 8-9 10.5-12
MS
19-23 26-31
M10 38-45 52-61
M12 66-79 90-107
M14 106-127 144-172
M16 160-200 217-271
M20 320-380 434-515
M24 500-600 675-815
M30 920-1100 1250-1500
M36 1600-1950 2175-2600
Grade 10.9 Bolts, Nuts, and Studs
@
Pound- Newton
Size Feet metres
M4 3-4 4-5
MS
7-8 9.5-11
M6 11-13 15-17.5
MS
27-32 37-43
M10 54-64 73-87
M12 93-112 125-15
M14 149-179 200-245
M16 230-280 310-380
M20 450-540 610-730
M24 780-940 1050-1275
M30 1470-1770 2000-2400
M36 2580-3090 3500-4200
Grade 12.9 Bolts, Nuts, and Studs
e
Usually the torque values specified
for
grade 10.9
fasteners can be used satisfactorily on grade 12.9
fasteners.
811359A
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1001-4
TORQUE SPECIFICATIONS -STEEL HYDRAULIC FITTINGS
Tube
OD
Thread
Pound-
Newton
Tube
OD
Thread
Pound-
Newton
Hose ID Size Feet metres Hose ID Size Feet metres
37 Degree Flare Fittings Straight Threads with O-ring
1/4
in
7/16-20 6-12 8-16 1/4
in
7/16-20 12-19 16-25
6.4 mm 6.4 mm
5/16
in
1/2-20 8-16 11-21 5/16
in
1/2-20 16-25 22-23
7.9 mm
7.9mm
3/8
in
9/16-18 10-25 14-33 3/8
in
9/16-18 25-40 34-54
9.5mm
9.5mm
1/2
in
3/4-16 15-42 20-56 1/2
in
3/4-16 42-67 57-90
12.7 mm 12.7 mm
5/8
in
7/8-14 25-58 34-78 5/8
in
7/8-14 58-92 79-124
15.9 mm 15.9 mm
3/4
in
1-1
/16-12 40-80 54-108 3/4
in
1-1/16-12 80-128 108-174
19.0 mm 19.0 mm
7/8jn
1-3/16-12 60-100 81-135 7/8
in
1-3/16-12 100-160 136-216
22.2 mm 22.2 mm
1.0
in
1-5/16-12
75-.117
102-158 1.0
in
1-5/16-12 117-187 159-253
25.4 mm 25.4 mm
1-1/4
in
1-5/8-12 125-165 169-223 1-1/4
in
1-5/8-12 165-264 224-357
31.8 mm 31.8 mm
1-1/2
in
1-7/8-12 210-250 285-338 1-1/2
in
1-7/8-12 250-400 339-542
38.1
mm
38.1
mm
Split Flange Mounting Bolts
Pound-
Newton
Size Feet metres
5/16-18 15-20 20-27
3/8-16 20-25 26-33
7/16-14 35-45 47-61
1/2-13 55-65 74-88
5/8-11 140-150 190-203 811361B
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1001-5
TORQUE SPECIFICATIONS -O-RING FACE SEAL FITTING
Norn.
SAE
Dash Thread Pound- Newton Thread Pound- Newton
Size
Tube
OD Size Feet Metres Size Feet Metres
O-ring Face Seal
End
O-ring
Boss
End
Fitting or Locknut
-4
1/4
In 9/16-18 10-12 14-16 7/16-20 17-20 23-27
6.4 mm
-6 3/8
in
11/16-16 18-20 24-27 9/16-18 25-30 33-40
9.5 mm
-8
1/2
in
13/16-16 32-40 43-54
3/4-16
45-50 61-68
12.7 mm
-10 5/8
in
1-14 46-56 60-75 7/8-14 60-65 81-88
15.9 mm
-12 3/4
in
1-3/16-12 65-80 90-110 1-1/16-12 85-90 115-122
19.0 mm
-14 7/8
in
1-3/16-12 65-80 90-110 1-3/16-12 95-100 129-136
22.2 mm
-16 1.0
in
1-7/16-12 92-105 125-140 1-5/16-12 115-125 156-169
25.4 mm
-20 1-1/4
in
1-11/16-12 125-140 170-190 1-5/8-12 150-160 203-217
31.8 mm
-24
1-1/2in
2-12 150-180 200-254 1-7/8-12 190-200 258-271
38.1 mm
B871553
Section
1002
FLUIDS AND LUBRICANTS
821
B
Loaders
Rae
7-59321
©
1993
Case
Corporation
Printed
in
U.S.A.
February,
1993
(Revised
June,
1993)
1002-2
TABLE OF CONTENTS
Capacities and Lubricants .............................................................................................................................................2
Engine Oil Recommendations .......................................................................................................................................3
Maintenance Schedule...................................................................................................................................................4
CAPACITIES AND LUBRICANTS
Engine Oil
Capacity with Filter Change ............................................................................................22 U.S. Quarts (20.8 Litres)
Type of Oil ..........................................................................................See Engine Oil Recommendations on Page 3
Engine Cooling System
Capacity...........................................................................................................................34 U.S. Quarts
(32.1
Litres)
Type of Coolant................ Ethylene Glycol and Water Mixed for Lowest Ambient Temperature
at
Least 50/50 Mix
Fuel Tank
Capacity........................................................................................................................
72
U.S. Gallons (272.7 Litres)
Hydraulic System
Hydraulic Reservoir Refill Capacity .............................................................................23.8 U.S. Gallons
(90.1
Litres)
Total System Capacity .................................................................................................46 U.S. Gallons (174.2 Litres)
Type of Oil ..........................................................................................................................................Case TCH Fluid
Transmission
Total System Capacity .....................................................................................................7 U.S. Gallons (26.5 Litres)
Oil Change with Filter..................................................................................................3.25 U.S. Gallons (12.3 Litres)
Type of Oil.................................................................................................Case Number 1 Engine
Oil
SAE
(1
0W30)
Axles
Capacity of Center Bowl
821
B Front .................................................... 20.0 Quarts (18.9 Litres) 135H
EP
Plus 4 Pints (1.9 Litres) B91426
821
B Rear ..................................................... 14.5 Quarts (13.7 Litres) 135H
EP
Plus 3 Pints
(1.4
Litres) B91426
Capacity of Planetary (each)
821B Front ...............................................................................................................6.5 Quarts (6.0 Litres) 135H
EP
821B Rear................................................................................................................6.0 Quarts (5.5 Litres) 135H
EP
Gear Lubricant...........................................................................................Case (MS1316) 135H
EP
(SAE 85W-140)
Limited Slip Additive ...............................................................................................................................Case B91246
Brake System
Type of Fluid (Same as Hydraulic System) ......................................................................................CASE TCH Fluid
Rae
7-59321
Revised
6-93
Printed
in
U.S.A.
Rae
7-59321
ENGINE LUBRICATION
Engine
Oil
Selection
Case No. 1 Engine Oil
is
recommended for use
in
your Case Engine. Case Engine Oil
will lubricate your engine correctly under all operating conditions.
If
Case No. 1 Multi-Viscosity or Single
Viscosity Engine Oil
is
not available, use
only oil meeting
API
engine oil service
category
CE.
292L91
See the chart below for recommended viscosity at ambient air temperature ranges.
NOTE:
Do
not
put
Performance Additives
or
otheroil additive products in the engine
crankcase.
The
oil change intervals given
in
this manual are according
to
tests with
Case lubricants.
Oil
Viscosity/ Temperature Ranges
Temperature
Fahrenheit
-40°
-20° o·
20°
40°
so· ao· 1oo· 120°
-30°
-1
o·
1o· 30• so· 10° 90°
11
o·
-34° -23°
-12°
-1°
10° 21° 32° 43°
-40°
-29° -1e
0
-1°
4•
1s
0
21° 3a
0
49°
Temperature
Celsius
NOTE:
Use
of
an engine oilpan heater
or
an engine coolant heateris
required when operating temperatures are in the cross-hatched area.
1036L0
1002-3
Revised
6-93
Printed
in
U.S.A.
1002-4
MAINTENANCE SCHEDULE
MODEL
821
B LOADER
INSTRUCTIONS
----------------AS
REQUIRED----------------
22 SERVICE THE
AIR
CLEANER IF THE AIR CLEANER WARNING LAMP ILLUMINATES ................................. SEE OPERATORS MANUAL
7 REPLACE THE HYDRAULIC FILTERS IF THE HYDRAULIC FILTER WARNING LAMP ILLUMINATES........................USE CASE FILTERS
21
CHECK THE
FAN
BELT CONDITION .................................................................................................................. REPLACE
AS
REQUIRED
CHECK THE
AIR
CONDITIONING DRIVE TENSION (IF EQUIPPED) NOT SHOWN .............................................ADJUST
AS
REQUIRED
8 SERVICE AIR CLEANER
PRE
CLEANER..........................................................................................................SEE OPERATORS MANUAL
-----
EVERY
10
HOURS OF OPERATION
OR
EACH
DAY
-WHICHEVER OCCURS
FIRST---
11 CHECK THE ENGINE OIL LEVEL....................................................................................................................SEE OPERATORS MANUAL
------------EVERY
50
HOURS
OF
OPERATION------------
1 CHECK THE COOLANT RESERVOIR FLUID LEVEL.............................................................................ETHYLENE GLYCOL AND WATER
29 CHECK THE TRANSMISSION OIL LEVEL (ENGINE RUNNING AND OIL WARM) ................ CASE
IH
NO. 1 ENGINE OIL (SAE 10W-30)
15 CHECK THE FUEL SEDIMENT BOWL .....................................................................................................................CLEAN
AS
REQUIRED
6 CHECK THE HYDRAULIC RESERVOIR FLUID LEVEL.....................................................................................................CASE
TCH
FLUID
16 LUBRICATE THE
REAR
AXLE TRUNNION PIVOTS
(2
FITTINGS) ..........................................................CASE MOLYDISULFIDE GREASE
10 LUBRICATE THE BUCKET PIVOT POINTS (3 FITTINGS) .......................................................................CASE MOLYDISULFIDE GREASE
27 LUBRICATE THE CENTER DRIVE SHAFT SLIP JOINT
(1
FITTING) .......................................................CASE MOLYDISULFIDE GREASE
26 LUBRICATE THE FRONT DRIVE SHAFT SUPPORT BEARING
(1
FITTING) ..........................................CASE MOLYDISULFIDE GREASE
35 LUBRICATE THE
REAR
DRIVE SHAFT SLIP JOINT
(1
FITTING)............................................................CASE MOLYDISULFIDE GREASE
-----------
EVERY
100
HOURS
OF
OPERATION------------
11
LUBRICATE THE STEERING CYLINDER PIVOTS -CLOSED END
(2
FITTINGS) -
ROD
END
(2
FITTINGS) ..................................................................................................CASE MOLYDISULFIDE GREASE
9 LUBRICATE THE LOADER PIVOT POINTS (10 FITTINGS) .....................................................................CASE MOLYDISULFIDE GREASE
------------
EVERY
250
HOURS
OF
OPERATION------------
20 CHECK THE RADIATOR COOLANT LEVEL ..........................................................................................ETHYLENE GLYCOL AND WATER
3 CHANGE THE ENGINE OIL AND REPLACE THE ENGINE OIL FILTER......................................................... SEE OPERATORS MANUAL
34 CHECK THE BATTERY FLUID LEVEL .............................................................................................................SEE OPERATORS MANUAL
36 CHECK THE
TIRE
CONDITION AND AIR PRESSURE ....................................................................................SEE OPERATORS MANUAL
12 LUBRICATE THE FOOT THROTTLE PIVOT
(1
FITTING) ........................................................................CASE MOLYDISULFIDE GREASE
13 CLEAN THE CAB AIR FILTERS (IF EQUIPPED)..............................................................................................SEE OPERATORS MANUAL
2 REPLACE THE ENGINE COOLING SYSTEM FILTER .......................................................................................USE CASE FILTER A77544
------------
EVERY
500
HOURS
OF
OPERATION------------
4 REPLACE THE FUEL FILTERS .....................................................................................................................................USE CASE FILTERS
33 DRAIN WATER AND SEDIMENT FROM THE FUEL TANK..............................................................................SEE OPERATORS MANUAL
CHECK ROPS AND SEAT BELT MOUNTING BOLTS (TIGHTEN
AS
NECESSARY) ......................................SEE OPERATORS MANUAL
-----------
EVERY
1000
HOURS
OF
OPERATION-----------
37 CHECK THE ENGINE VALVE CLEARANCES.........................................................................................................SEE SERVICE MANUAL
7 REPLACE THE HYDRAULIC FILTERS ..........................................................................................................................USE CASE FILTERS
30 REPLACE THE TRANSMISSION OIL FILTER ...............................................................................................................USE CASE FILTERS
28 CHANGE THE TRANSMISSION OIL.......................................................................................CASE
IH
NO. 1 ENGINE OIL (SAE 10W-30)
23 CLEAN THE TRANSMISSION BREATHER .............................................................................................................CLEAN WITH SOLVENT
24 LUBRICATE THE UPPER AND LOWER CHASSIS PIVOTS
(2
FITTINGS) ..............................................CASE MOLYDISULFIDE GREASE
25 CHANGE THE FRONT AXLE DIFFERENTIAL AND PLENEATRY OIL.................. CASE
IH
135-H
EP
GEAR LUBRICANT (SAE 85W-140)
31
CHANGE THE
REAR
AXLE DIFFERENTIAL AND PLANETARY OIL..................... CASE
IH
135-H
EP
GEAR LUBRICANT (SAE 85W-140)
----
EVERY
2000
HOURS OF OPERATION
OR
EACH
YEAR
-WHICHEVER OCCURS
FIRST----
5 CHANGE THE HYDRAULIC OIL AND CLEAN THE SCREEN ..........................................................................................CASE TCH FLUID
19 DRAIN, FLUSH AND REFILL THE ENGINE COOLING SYSTEM ..........................................................ETHYLENE GLYCOL AND WATER
22 REPLACE THE
AIR
CLEANER ELEMENTS ..................................................................................................................USE CASE FILTERS
NOTE: WHEN YOU DRAIN, FLUSH AND REFILLTHE ENGINE COOLING SYSTEM, REPLACE THE A77544 COOLANT FILTER AND ADD ONE
CONTAINER
(1
PINT) 331-509 COOLING SYSTEM TREATMENT.
Rae
7-59321
Revised 6-93 Printed
in
U.S.A.
MAINTENANCE SCHEDULE
MODEL
8218
LOADER
..
34
~i..i
(
:---1--~
=u---
~--
,.-'
3 ( I
'
..
/
33
35
LEFT
SIDE
1002-5
589L92
IF
YOU OPERATE THE MACHINE IN SEVERE CONDITIONS, LUBRICATE AND SERVICE THE MACHINE MORE
FREQUENTLY. IT
IS
RECOMMENDED THAT YOU SEE YOUR CASE DEALER FOR INFORMATION ON THE
SYSTEMGARD LUBRICATION ANALYSIS SYSTEM.
SEE YOUR OPERATORS MANUAL FOR MAINTENANCE OF SAFETY RELATED ITEMS AND FOR DETAILED
INFORMATION
OF
THE SERVICE ITEMS ON THIS CHART. OPERATORS AND SERVICE MANUALS ARE
AVAILABLE FOR THIS MACHINE FROM YOUR JI CASE DEALER.
Rae
7-59321
Revised
6-93
Printed
in
U.S.A.
Section
2001
ENGINE REMOVAL AND INSTALLATION
AND
RADIATOR REMOVAL AND INSTALLATION
8218
Rae 7-60130 © 1993 Case Corporation
Printed in U.S.A.
July, 1993
2001-2
TABLE OF CONTENTS
SPECIFICATIONS...........................................................................................................................................................2
SPECIAL TOOLS ............................................................................................................................................................2
RADIATOR
REMOVAL...................................................................................................................................................3
RADIATOR
INSTALLATION ...........................................................................................................................................7
ENGJNE
REMOVAL ............................................................................................. ,......................................................
11
ENGINE INSTALLATION ..............................................................................................................................................27
SPECIFICATIONS
Special Torque
Bolt that fastens the engine support bracket to the rear frame ................. 270 to 324 pound-feet (366 to 439 Nm)
Allen head screws that fasten the flex plates to the flywheel....................360 to 408 pound-inches
(41
to
46
Nm)
Cap screws that fasten the transmission to the flywheel housing.............480 to 528 pound-inches (54 to
60
Nm)
Cap screws that fasten the fan to the engine ...........................................480 to 528 pound-inches
(54
to 60 Nm)
Inside nuts on the studs for more than one counterweight ....................... 175 to 225 pound-feet (237 to 305 Nm)
Outside nuts on the studs for more than one counterweight .................... 550 to 650 pound-feet (745 to
881
Nm)
Nuts on the bolts that fasten a single counterweight........................................................ 600 pound-feet (813 Nm)
Belt Tension for the Air Conditioner Compressor
New belt tension....................................................................................................................... 100 pounds
(45
kg)
Used belt tension ........................................................................................................................
90
pounds
(41
kg)
Cooling System Capacity................................................................................... 34
U.S.
quarts (32.2 litres) of coolant
SPECIAL TOOLS
Order special tools from one of the following ad-
dresses:
In
the U.S.A. and Canada
OTC
Division SAX Corp
655 Eisenhaer
Dr.
Owatonna, Minnesota 55060
In
Europe
VL
Churchill Ltd.
P.O.
Box
3,
Daventry
Northants,
NN11
4NF
England
Rae
7-60130
B430842M
CAS-1690 Tool Used To Rotate the Flywheel
This tool
is
first used on Page 25.
Issued
7-93
Printed
in
US
A.

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