Case 410 Operating instructions

SKID STEER/COMPACT TRACK LOADER
REPAIR MANUAL
Issued 01Jan08
87634765 NA
410
420
420CT
SERIES 3

TYPE 1-4
1. Trim along dashed line.
2. Slide into pocket on Binder Spine.
87634765 NA
410
420
420CT
SERIES 3
SKID STEER/
COMPACT TRACK LOADERS
REPAIR MANUAL
TYPE 1-4
1. Trim along dashed line.
2. Slide into pocket on Binder Spine.
87634765 NA
410
420
420CT
SERIES 3
SKID STEER/
COMPACT TRACK LOADERS
REPAIR MANUAL
TYPE 1-4
1. Trim along dashed line.
2. Slide into pocket on Binder Spine.
87634765 NA
410
420
420CT
SERIES 3
SKID STEER/
COMPACT TRACK LOADERS
REPAIR MANUAL
TYPE 1-4
1. Trim along dashed line.
2. Slide into pocket on Binder Spine.
87634765 NA
410
420
420CT
SERIES 3
SKID STEER/
COMPACT TRACK LOADERS
REPAIR MANUAL
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410/420 SKID STEER AND 420CT COMPACT TRACK LOADER
Repair Manual
Mechanical and Pilot Control Machines
(Tier 3 and Cab Up-Grade Machines)
Bur 87634765
Table of Contents
Copyright © 2007 CNH America LLC.
All rights reserved.
Printed in U.S.A.
Issued February, 2005 (Revised December, 2007)
CNH AMERICA LLC.
700 State Street
Racine, WI 53404 U.S.A. Bur 6-78992
Description Section Number Publication
Form Number
General Tab 1
Section Index - General 6-79041
Fluids and Lubricants 1001 6-79031
Fluids and Lubricants Tier 3 Engines 1001 5-7580
Standard Torque Specifications 1002 7-52931
Metric Conversion Chart 1003 7-52950
Engines Tab 2
Section Index - Engines 6-79051
Engine and Radiator Removal and Installation 2000 6-79130
Engine and Radiator Removal and Installation (410 Tier 3 Engines) 2000 5-7650
Engine and Radiator Removal and Installation (420/420CT Tier 3 Engines) 2000 5-7660
For Engine Repair - See Engine Repair Manual 6-79550
For 420/420CT Tier 3 Engine Repair - See Tier 3 Engine Repair Manual 87693888
Fuel Systems Tab 3
Section Index - Fuel Systems 6-79061
For Fuel System Repair - See the Engine Repair Manual 6-79550
For 420/420CT Tier 3 Fuel System Repair - - See Tier 3 Engine Repair Manual 87693888
Electrical Tab 4
Section Index - Electrical 6-79071
Electrical Specifications and Troubleshooting and Schematics 4001 6-79540
Electrical Specifications and Troubleshooting and Schematics (Tier 3 Cab
Up-Grade Machines) 4001 5-9590
Battery 4005 7-51310
Starter and Starter Solenoid 4006 7-53091
Tracks Tab 5
Section Index - Tracks 5-2631
Tracks 5001 5-2610
Drive Sprocket, Idler Wheels, and Rollers 5002 5-2620
Track Drive Motor 5003 5-7630
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Bur 6-78992 Revised 12-07 Printed in U.S.A.
410/420 SKID STEER AND 420CT COMPACT TRACK LOADER
Repair Manual
Mechanical and Pilot Control Machines
(Tier 3 and Cab Up-Grade Machines)
Bur 87634765
Table of Contents (Continued)
Power Train Tab 6
Section Index - Power Train 6-79081
Hydrostatic System”How it Works” (ISO and H-Pattern Pilot Control Machines) 6000 5-4930
Hydrostatic System Troubleshooting 6001 6-79331
Hydrostatic System Troubleshooting (Machines Equipped with Pilot Controls) 6001 5-7610
Removal and Installation of Hydrostatic Components 6002 6-79532
Drive Coupling 6003 6-79120
Drive Coupling - Tier 3 Engines 6003 5-9440
Piston Pump 6004 6-49580
Piston Pump (Machines Equipped with Pilot Controls) 6004 5-7600
Drive Motors (Eaton) 6005 6-79020
Drive Motors -Single Speed 6005 6-79000
Sprocket, Chains, and Axle Assemblies 6007 6-79300
Wheels and Tires 6011 6-79310
Load Management System 6012 5-7590
Brakes Tab 7
Section Index - Brakes 6-79091
Removal and Installation of Park Brake Components 7002 6-79571
410 Brakes - Spring Applied - Hydraulic Release
(Refer to Section 6005 - Single Speed Drive Motor)
420 Brakes - Spring Applied - Hydraulic Release 7004 6-79580
420CT Brakes - Refer to Section 5003 Track Drive Motor
Hydraulics Tab 8
Section Index - Hydraulics 6-79102
Hydraulic System Troubleshooting and Schematics (Mechanical and Pilot
Control Machines) 8001 6-79512
Cleaning the Hydraulic System and Hydrostatic System 8002 6-45290
Removal and Installation of Hydraulic Components 8003 6-79520
Gear Pump (Equipment and High Flow) 8004 6-79350
Loader Control Valve 8005 5-2640
Cylinders 8006 6-79360
Flat Faced Couplers 8007 7-54740
Accumulator for Ride Control 8013 6-45550
Description Section Number Publication
Form Number
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Bur 6-78992 Revised 12-07 Printed in U.S.A.
410/420 SKID STEER AND 420CT COMPACT TRACK LOADER
Repair Manual
Mechanical and Pilot Control Machines
(Tier 3 and Cab Up-Grade Machines)
Bur 87634765
Table of Contents (Continued)
Mounted Equipment Tab 9
Section Index - Mounted Equipment 6-79111
Pedals and Levers 9001 6-79500
Pedals and Levers (Cab Up-Grade Machines) 9001 5-7670
Loader 9002 6-79390
Attachment Coupler 9003 6-79400
ROPS Canopy, Seat, Seat Belts, and Operators Compartment 9004 6-79410
ROPS Canopy, Seat, Seat Belts, and Operators Compartment (Cab Up-Grade
Machines) 9004 5-9460
Heater 9006 6-79450
Air Conditioning Troubleshooting for Systems with R134A Refrigerant
(Cab Up-Grade Machines) 9011 5-9480
Air Conditioner System Gauges and Testing for Systems with R134A
Refrigerant (Cab Up-Grade Machines) 9012 5-9490
Refrigerant Recovery, Compressor Removal and System Evacuation
and Recharging (Cab Up-Grade Machines) 9013 5-9500
Air Conditioner System Gauges and Testing for Systems with R134A
Refrigerant (Cab Up-Grade Machines) 9014 5-9510
Schematic Set
Hydraulic and Electrical Schematic Foldout In Rear Pocket 6-78971
Hydraulic and Electrical Schematic Foldout (Tier 3 - Cab Up-Grade and
Machines Equipped with Pilot Controls) In Rear Pocket 5-9610
Description Section Number Publication
Form Number
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Bur 6-78992 Revised 12-07 Printed in U.S.A.
410/420 SKID STEER AND 420CT COMPACT TRACK LOADER
Repair Manual
Mechanical and Pilot Control Machines
(Tier 3 and Cab Up-Grade Machines)
Bur 87634765
Table of Contents (Continued)
NOTES
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Copyright © 2007 CNH America LLC
All rights reserved.
Printed in U.S.A.
Issued February, 2005 (Revised December,2007)
CNH AMERICA LLC
700 State Street
Racine, WI 53404 U.S.A. Bur 6-79041
SECTION INDEX
GENERAL
Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Fluids and Lubricants - Tier 3 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Standard Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
Section Title Section Number
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Section
1001
1001
CNH AMERICA LLC
700 State Street
Racine, WI 53404 U.S.A. Bur 6-79031
Copyright © 2006 CNH America LLC
Printed in U.S.A.
Issued February, 2005 (Revised March, 2006)
FLUIDS AND LUBRICANTS
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1001-2
Bur 6-79031 Revised 3-06 Printed in U.S.A.
TABLE OF CONTENTS
CAPACITIES AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENGINE LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Oil Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Oil Viscosity/Temperature Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications for Acceptable No. 2 Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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