Case 410 Operating instructions

SKID STEER/COMPACT TRACK LOADER

REPAIR MANUAL

Issued 01Jan08

87634765 NA

410

420

420CT

SERIES 3

TYPE 1-4

1. Trim along dashed line.

2. Slide into pocket on Binder Spine.

87634765 NA

410

420

420CT

SERIES 3

SKID STEER/

COMPACT TRACK LOADERS

REPAIR MANUAL

TYPE 1-4

1. Trim along dashed line.

2. Slide into pocket on Binder Spine.

87634765 NA

410

420

420CT

SERIES 3

SKID STEER/

COMPACT TRACK LOADERS

REPAIR MANUAL

TYPE 1-4

1. Trim along dashed line.

2. Slide into pocket on Binder Spine.

87634765 NA

410

420

420CT

SERIES 3

SKID STEER/

COMPACT TRACK LOADERS

REPAIR MANUAL

TYPE 1-4

1. Trim along dashed line.

2. Slide into pocket on Binder Spine.

87634765 NA

410

420

420CT

SERIES 3

SKID STEER/

COMPACT TRACK LOADERS

REPAIR MANUAL

Find manuals at https://best-manuals.com

410/420 SKID STEER AND 420CT COMPACT TRACK LOADER

Repair Manual

Mechanical and Pilot Control Machines

(Tier 3 and Cab Up-Grade Machines)

Bur 87634765

Table of Contents

Printed in U.S.A.

Issued February, 2005 (Revised December, 2007)

CNH AMERICA LLC.

700 State Street

Racine, WI 53404 U.S.A. Bur 6-78992

Description Section Number Publication

Form Number

General Tab 1

Section Index - General 6-79041

Fluids and Lubricants 1001 6-79031

Fluids and Lubricants Tier 3 Engines 1001 5-7580

Standard Torque Specifications 1002 7-52931

Metric Conversion Chart 1003 7-52950

Engines Tab 2

Section Index - Engines 6-79051

Engine and Radiator Removal and Installation 2000 6-79130

Engine and Radiator Removal and Installation (410 Tier 3 Engines) 2000 5-7650

Engine and Radiator Removal and Installation (420/420CT Tier 3 Engines) 2000 5-7660

For Engine Repair - See Engine Repair Manual 6-79550

For 420/420CT Tier 3 Engine Repair - See Tier 3 Engine Repair Manual 87693888

Fuel Systems Tab 3

Section Index - Fuel Systems 6-79061

For Fuel System Repair - See the Engine Repair Manual 6-79550

For 420/420CT Tier 3 Fuel System Repair - - See Tier 3 Engine Repair Manual 87693888

Electrical Tab 4

Section Index - Electrical 6-79071

Electrical Specifications and Troubleshooting and Schematics 4001 6-79540

Electrical Specifications and Troubleshooting and Schematics (Tier 3 Cab

Up-Grade Machines) 4001 5-9590

Battery 4005 7-51310

Starter and Starter Solenoid 4006 7-53091

Tracks Tab 5

Section Index - Tracks 5-2631

Tracks 5001 5-2610

Drive Sprocket, Idler Wheels, and Rollers 5002 5-2620

Track Drive Motor 5003 5-7630

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Bur 6-78992 Revised 12-07 Printed in U.S.A.

410/420 SKID STEER AND 420CT COMPACT TRACK LOADER

Repair Manual

Mechanical and Pilot Control Machines

(Tier 3 and Cab Up-Grade Machines)

Bur 87634765

Table of Contents (Continued)

Power Train Tab 6

Section Index - Power Train 6-79081

Hydrostatic System”How it Works” (ISO and H-Pattern Pilot Control Machines) 6000 5-4930

Hydrostatic System Troubleshooting 6001 6-79331

Hydrostatic System Troubleshooting (Machines Equipped with Pilot Controls) 6001 5-7610

Removal and Installation of Hydrostatic Components 6002 6-79532

Drive Coupling 6003 6-79120

Drive Coupling - Tier 3 Engines 6003 5-9440

Piston Pump 6004 6-49580

Piston Pump (Machines Equipped with Pilot Controls) 6004 5-7600

Drive Motors (Eaton) 6005 6-79020

Drive Motors -Single Speed 6005 6-79000

Sprocket, Chains, and Axle Assemblies 6007 6-79300

Wheels and Tires 6011 6-79310

Load Management System 6012 5-7590

Brakes Tab 7

Section Index - Brakes 6-79091

Removal and Installation of Park Brake Components 7002 6-79571

410 Brakes - Spring Applied - Hydraulic Release

(Refer to Section 6005 - Single Speed Drive Motor)

420 Brakes - Spring Applied - Hydraulic Release 7004 6-79580

420CT Brakes - Refer to Section 5003 Track Drive Motor

Hydraulics Tab 8

Section Index - Hydraulics 6-79102

Hydraulic System Troubleshooting and Schematics (Mechanical and Pilot

Control Machines) 8001 6-79512

Cleaning the Hydraulic System and Hydrostatic System 8002 6-45290

Removal and Installation of Hydraulic Components 8003 6-79520

Gear Pump (Equipment and High Flow) 8004 6-79350

Loader Control Valve 8005 5-2640

Cylinders 8006 6-79360

Flat Faced Couplers 8007 7-54740

Accumulator for Ride Control 8013 6-45550

Description Section Number Publication

Form Number

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Bur 6-78992 Revised 12-07 Printed in U.S.A.

410/420 SKID STEER AND 420CT COMPACT TRACK LOADER

Repair Manual

Mechanical and Pilot Control Machines

(Tier 3 and Cab Up-Grade Machines)

Bur 87634765

Table of Contents (Continued)

Mounted Equipment Tab 9

Section Index - Mounted Equipment 6-79111

Pedals and Levers 9001 6-79500

Pedals and Levers (Cab Up-Grade Machines) 9001 5-7670

Loader 9002 6-79390

Attachment Coupler 9003 6-79400

ROPS Canopy, Seat, Seat Belts, and Operators Compartment 9004 6-79410

ROPS Canopy, Seat, Seat Belts, and Operators Compartment (Cab Up-Grade

Machines) 9004 5-9460

Heater 9006 6-79450

Air Conditioning Troubleshooting for Systems with R134A Refrigerant

(Cab Up-Grade Machines) 9011 5-9480

Air Conditioner System Gauges and Testing for Systems with R134A

Refrigerant (Cab Up-Grade Machines) 9012 5-9490

Refrigerant Recovery, Compressor Removal and System Evacuation

and Recharging (Cab Up-Grade Machines) 9013 5-9500

Air Conditioner System Gauges and Testing for Systems with R134A

Refrigerant (Cab Up-Grade Machines) 9014 5-9510

Schematic Set

Hydraulic and Electrical Schematic Foldout In Rear Pocket 6-78971

Hydraulic and Electrical Schematic Foldout (Tier 3 - Cab Up-Grade and

Machines Equipped with Pilot Controls) In Rear Pocket 5-9610

Description Section Number Publication

Form Number

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Bur 6-78992 Revised 12-07 Printed in U.S.A.

410/420 SKID STEER AND 420CT COMPACT TRACK LOADER

Repair Manual

Mechanical and Pilot Control Machines

(Tier 3 and Cab Up-Grade Machines)

Bur 87634765

Table of Contents (Continued)

NOTES

Find manuals at https://best-manuals.com

Printed in U.S.A.

Issued February, 2005 (Revised December,2007)

CNH AMERICA LLC

700 State Street

Racine, WI 53404 U.S.A. Bur 6-79041

SECTION INDEX

GENERAL

Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

Fluids and Lubricants - Tier 3 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

Standard Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002

Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003

Section Title Section Number

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Section

1001

CNH AMERICA LLC

700 State Street

Racine, WI 53404 U.S.A. Bur 6-79031

Printed in U.S.A.

Issued February, 2005 (Revised March, 2006)

FLUIDS AND LUBRICANTS

Find manuals at https://best-manuals.com

1001-2

Bur 6-79031 Revised 3-06 Printed in U.S.A.

TABLE OF CONTENTS

CAPACITIES AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ENGINE LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Engine Oil Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Oil Viscosity/Temperature Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Specifications for Acceptable No. 2 Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Find manuals at https://best-manuals.com

1001-3

Bur 6-79031 Revised 3-06 Printed in U.S.A.

CAPACITIES AND LUBRICANTS

FUEL TANK

Capacity .................................................................................................................... 83.3 litres (22 U.S. gallons)

Specifications .......................................................................................... See diesel fuel specifications on page 5

COOLING SYSTEM

Capacity ................................................................................................................................17 litres (17.9 quarts)

Recovery bottle capacity .......................................................................................................... 2 litres (2.1 quarts)

Specifications ................................................................................................ 50% water and 50% ethylene glycol

HYDRAULIC SYSTEM

Capacity - Total System .................................................................................................. 50.2 litres (13.3 gallons)

Capacity - Reservoir........................................................................................................... 32.4 litres (7.1 gallons)

Specifications .................................................................................... Case Akcela No. 1 Engine Oil SAE 10W30

CHAIN COMPARTMENTS

Capacity - Each Side ............................................................................................................ 5.7 litres (6.0 quarts)

Specifications ................................................................................... Case Akcela No. 1 Engine Oil, SAE 10W30

FINAL DRIVE (CT MODELS)

Capacity - Each Side .............................................................................................................. 0.55 L (0.58 quarts)

Specifications ....................................................................CASE AKCELA GEAR LUBE SSL 75W-90 (Synthetic)

BATTERY

Quantity .............................................................................................................................................. As required

Specifications ................................................................................................................................. Distilled water

GREASE FITTINGS

Quantity .............................................................................................................................................. As required

Attachments (If equipped) ..................................................................................................... Quantity as required

Specifications .............................................................................................................. Case molydisulfide grease

ENGINE CRANKCASE OIL (410/420 and 420CT MACHINES)

Capacity - with filter change .................................................................................................. 8.7 litres (9.2 quarts)

Capacity - without filter change ................................................................................................ 8.5 litres (9 quarts)

Specifications ..................................................... Case Akcela No. 1 Engine Oil SAE 10W-30 (API service CH-4)

.................................................................................... (See Oil Viscosity/Temperature Ranges Chart on page 4)

ENGINE CRANKCASE OIL (430/440 and 440CT MACHINES)

Capacity - with filter change ................................................................................................. 12 litres (12.7 quarts)

Specifications ..................................................... Case Akcela No. 1 Engine Oil SAE 10W-30 (API service CH-4)

.................................................................................... (See Oil Viscosity/Temperature Ranges Chart on page 4)

ENVIRONMENT

Before you service this machine and dispose of oil, fluids and lubricants, always remember the environment. Do

not put oil or fluids into the ground or into containers that can leak. Check with your local environmental, recycling

center or your Case dealer for correct disposal information.

1001-4

Bur 6-79031 Revised 3-06 Printed in U.S.A.

ENGINE LUBRICATION

Engine Oil Selection

Case Akcela No. 1 Engine Oil is recommended for

use in your Case Engine. Case Akcela Engine Oil will

lubricate your engine correctly under all operating

conditions.

See the chart below for recommended viscosity at

ambient temperature ranges.

NOTE: Do not put Performance Additives or other oil

additive products in the engine crankcase. The oil

change intervals given in the operating manual are

according to tests with Case lubricants.

Oil Viscosity/Temperature Ranges

BS99N019

1001-5

Bur 6-79031 Revised 3-06 Printed in U.S.A.

DIESEL FUEL SYSTEM

Use No. 2 diesel fuel in the engine of this machine.

The use of other fuels can cause the loss of engine

power and high fuel consumption.

In very cold temperatures, a mixture of No. 1 and No.

2 diesel fuels is temporarily permitted. See the

following:

NOTE: See your fuel dealer for winter fuel

requirements in your area. If the temperature of the

fuel lowers below the cloud point (wax appearance

point), wax crystals in the fuel will restrict the fuel

filter and cause the engine to loose power or not

start.

The diesel fuel used in this machine must meet the

specifications below, “Specifications for Acceptable

No. 2 Diesel Fuel” or Specification D975-81 of the

American Society for Testing and Materials.

Fuel Storage

If you keep fuel in storage for a period of time, you

can get foreign material or water in the fuel storage

tank. Many engine problems are caused by water in

the fuel.

Keep the fuel storage tank outside and keep the fuel

as cool as possible. Remove water from the storage

container at regular periods of time.

Fill the fuel tank at the end of the daily operating

period to prevent condensation in the fuel tank.

Specifications for Acceptable No. 2 Diesel Fuel

API Gravity, Minimum ............................................................................................................................................ 34

Flash Point, Minimum .......................................................................................................................... 60°C(140°F)

Cloud Point (wax appearance point), Maximum ................................................................................... -20°C (-5°F)

Pour Point, Maximum .......................................................................................................................... -26°C (-15°F)

Distillation Temperature, 90% Point .............................................................................282 to 338°C (540 to 640°F)

Viscosity, at 38°C (100°F)

Centistokes ............................................................................................................................................ 2.0 to 4.3

Saybolt Seconds Universal ...................................................................................................................... 32 to 40

Cetane Number, Minimum .......................................................................... 43 (45 to 55 for winter or high altitudes)

Water and Sediment, by Volume, Maximum .............................................................................................. 0.5 of 1%

Sulphur, by Weight, Maximum .....................................................................................................................0.5 of 1%

Copper Strip Corrosion, Maximum ................................................................................................................... No. 2

Ash, by Weight, Maximum .......................................................................................................................... 0.1 of 1%

1001-6

Bur 6-79031 Revised 3-06 Printed in U.S.A.

NOTES

Section

1001

CNH AMERICA LLC

700 State Street

Racine, WI 53404 U.S.A. Bur 5-7580

Printed in U.S.A.

Issued December, 2007

FLUIDS AND LUBRICANTS

1001-2

Bur 5-7580 Issued 12-07 Printed in U.S.A.

TABLE OF CONTENTS

CAPACITIES AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ENGINE LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Engine Oil Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Oil Viscosity/Temperature Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Specifications for Acceptable No. 2 Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1001-3

Bur 5-7580 Issued 12-07 Printed in U.S.A.

CAPACITIES AND LUBRICANTS

FUEL TANK

All Models

Capacity ............................................................................................................. 88.2 litres (23.3 U.S. gallons)

Specifications...................................................................................... See diesel fuel specifications on page 6

COOLING SYSTEM - TIER 3 ENGINES

410 (North American Machines)

Total Capacity .........................................................................................................11.5 litres (12.2 U.S.quarts)

Additional Coolant Required If Equipped with Heater.................................................3.8 litres (4.0 U.S.quarts)

Recovery Bottle Capacity............................................................................................. 1.9 litres (1.0 U.S.quart)

Specifications............................................................................................ 50% water and 50% ethylene glycol

410 (European Machines)

Total Capacity .........................................................................................................11.5 litres (12.2 U.S.quarts)

Additional Coolant Required If Equipped with Heater.................................................3.8 litres (4.0 U.S.quarts)

Recovery Bottle Capacity............................................................................................. 1.9 litres (1.0 U.S.quart)

Specifications............................................................................................ 50% water and 50% ethylene glycol

420/420CT (North American Machines)

Total Capacity ..........................................................................................................11.5litres (12.2 U.S.quarts)

Additional Coolant Required If Equipped with Heater.................................................3.8 litres (4.0 U.S.quarts)

Recovery Bottle Capacity............................................................................................. 1.9 litres (1.0 U.S.quart)

Specifications............................................................................................ 50% water and 50% ethylene glycol

420/420CT (European Machines)

Total Capacity .........................................................................................................11.5 litres (12.2 U.S.quarts)

Additional Coolant Required If Equipped with Heater.................................................3.8 litres (4.0 U.S.quarts)

Recovery Bottle Capacity............................................................................................. 1.9 litres (1.0 U.S.quart)

Specifications............................................................................................ 50% water and 50% ethylene glycol

HYDRAULIC SYSTEM

All Models

Capacity - Total System ......................................................................................... 50 litres (13.2 U.S. gallons)

Capacity - Reservoir .............................................................................................. 26.6 litres (7.1 U.S. gallons)

Specifications ................................................................................ Case Akcela No. 1 Engine Oil SAE 10W30

CHAIN COMPARTMENTS

All Models

Capacity - Each Side .................................................................................................3.8 litres (4.0 U.S.quarts)

Specifications ............................................................................... Case Akcela No. 1 Engine Oil, SAE 10W30

FINAL DRIVE

(CT Models Only)

Capacity - Each Side ...................................................................................................... 1.3 L (1.4 U.S.quarts)

Specifications..................................................................................CASE AKCELA GEAR LUBE SSL 80W-90

BATTERY

Quantity .......................................................................................................................................... As required

Specifications ............................................................................................................................. Distilled water

GREASE FITTINGS

Quantity .......................................................................................................................................... As required

Attachments (If equipped)................................................................................................. Quantity as required

Specifications .......................................................................................................... Case molydisulfide grease

ENGINE CRANKCASE OIL - TIER 3 ENGINES

410 (North American and European Machines)

Capacity - with filter change.................................................................................. 10.5 litres (11.1 U.S.quarts))

Capacity - without filter change............................................................................... 9.9 litres (10.5 U.S.quarts))

Specifications................................................. Case Akcela No. 1 Engine Oil SAE 10W-30 (API service CH-4)

................................................................................ (See Oil Viscosity/Temperature Ranges Chart on page 5)

1001-4

Bur 5-7580 Issued 12-07 Printed in U.S.A.

ENGINE CRANKCASE OIL - TIER 3 ENGINES

420 and 420CT (North American and European Machines)

Capacity - with filter change......................................................................................... 8.5 litres (9 U.S.quarts))

Capacity - without filter change.................................................................................... 8.0 litres (8 U.S.quarts))

Specifications................................................. Case Akcela No. 1 Engine Oil SAE 15W-40 (API service CH-4)

................................................................................ (See Oil Viscosity/Temperature Ranges Chart on page 5)

ENVIRONMENT

Before you service this machine and dispose of oil, fluids and lubricants, always remember the environment. Do

not put oil or fluids into the ground or into containers that can leak. Check with your local environmental, recycling

center or your Case dealer for correct disposal information.

1001-5

Bur 5-7580 Issued 12-07 Printed in U.S.A.

ENGINE LUBRICATION

Engine Oil Selection

Case Akcela No. 1 Engine Oil is recommended for

use in your Case Engine. Case Akcela Engine Oil will

lubricate your engine correctly under all operating

conditions.

See the chart below for recommended viscosity at

ambient temperature ranges.

NOTE: Do not put Performance Additives or other oil

additive products in the engine crankcase. The oil

change intervals given in the operating manual are

according to tests with Case lubricants.

Oil Viscosity/Temperature Ranges

BS99N019

1001-6

Bur 5-7580 Issued 12-07 Printed in U.S.A.

DIESEL FUEL SYSTEM

Use No. 2 diesel fuel in the engine of this machine.

The use of other fuels can cause the loss of engine

power and high fuel consumption.

In very cold temperatures, a mixture of No. 1 and No.

2 diesel fuels is temporarily permitted. See the

following:

NOTE: See your fuel dealer for winter fuel

requirements in your area. If the temperature of the

fuel lowers below the cloud point (wax appearance

point), wax crystals in the fuel will restrict the fuel

filter and cause the engine to loose power or not

start.

The diesel fuel used in this machine must meet the

specifications below, “Specifications for Acceptable

No. 2 Diesel Fuel” or Specification D975-81 of the

American Society for Testing and Materials.

Fuel Storage

If you keep fuel in storage for a period of time, you

can get foreign material or water in the fuel storage

tank. Many engine problems are caused by water in

the fuel.

Keep the fuel storage tank outside and keep the fuel

as cool as possible. Remove water from the storage

container at regular periods of time.

Fill the fuel tank at the end of the daily operating

period to prevent condensation in the fuel tank.

Specifications for Acceptable No. 2 Diesel Fuel

API Gravity, Minimum ............................................................................................................................................ 34

Flash Point, Minimum ...........................................................................................................................60°C(140°F)

Cloud Point (wax appearance point), Maximum ................................................................................... -20°C (-5°F)

Pour Point, Maximum .......................................................................................................................... -26°C (-15°F)

Distillation Temperature, 90% Point .............................................................................282 to 338°C (540 to 640°F)

Viscosity, at 38°C (100°F)

Centistokes ............................................................................................................................................ 2.0 to 4.3

Saybolt Seconds Universal ...................................................................................................................... 32 to 40

Cetane Number, Minimum .......................................................................... 43 (45 to 55 for winter or high altitudes)

Water and Sediment, by Volume, Maximum .............................................................................................. 0.5 of 1%

Sulphur, by Weight, Maximum .....................................................................................................................0.5 of 1%

Copper Strip Corrosion, Maximum ................................................................................................................... No. 2

Ash, by Weight, Maximum .......................................................................................................................... 0.1 of 1%