Case SR210 User manual

SERVICE MANUAL
1/2 SERVICE MANUAL
SR210 / SR240 / SV280
Tier 4B (final) and Stage IV
Alpha Series Skid Steer Loader
SR210 PIN NDM478026 and above; SR240 PIN NFM400756 and above;
SV280 PIN NFM400877 and above
TR270 / TR310
Tier 4B (final) and Stage IV
Alpha Series Compact Track Loader
TR270 PIN NDM462224 and above; TR310 PIN NFM402749 and above
Part number 47683916
1st edition English
August 2016
© 2016 CNH Industrial America LLC. All Rights Reserved.
SR210 / SR240 / SV280
Tier 4B (final) and Stage IV
Alpha Series Skid Steer Loader
SR210 PIN NDM478026 and above; SR240 PIN NFM400756 and above;
SV280 PIN NFM400877 and above
TR270 / TR310
Tier 4B (final) and Stage IV
Alpha Series Compact Track Loader
TR270 PIN NDM462224 and above; TR310 PIN NFM402749 and above
Part number 47683916

SERVICEMANUAL
SR210TIER4B(FINAL)[NDM478026-]
SR240TIER4B(FINAL)[NFM400756-]
SV280TIER4B(FINAL)[NFM400877-]
TR270TIER4B(FINAL)[NDM462224-]
TR310TIER4B(FINAL)[NFM402749-]
4768391627/02/2015
EN

LinkProduct/Engine
ProductMarketProductEngine
TR270TIER4B(FINAL)
[NDM462224-]
EuropeF5HFL463A*F001
TR310TIER4B(FINAL)
[NFM402749-]
EuropeF5HFL463A*F001
SR210TIER4B(FINAL)
[NDM478026-]
EuropeF5HFL463A*F001
SR240TIER4B(FINAL)
[NFM400756-]
EuropeF5HFL463A*F001
SV280TIER4B(FINAL)
[NFM400877-]
EuropeF5HFL463A*F001
4768391627/02/2015

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.216]Fueltanks..........................................................................10.2
[10.501]ExhaustGasRecirculation(EGR)exhausttreatment..............................10.3
[10.400]Enginecoolingsystem.............................................................10.4
[10.414]Fananddrive......................................................................10.5
[10.304]Enginelubricationsystem..........................................................10.6
Powercoupling...........................................................................19
[19.121]Pump-driveassembly..............................................................19.1
Frontaxlesystem.......................................................................25
[25.450]Chaindrivesystem.................................................................25.1
Rearaxlesystem........................................................................27
[27.650]Chaindrivesystem.................................................................27.1
Hydrostaticdrive.........................................................................29
[29.200]Mechanicalcontrol.................................................................29.1
[29.218]Pumpandmotorcomponents......................................................29.2
[29.202]Hydrostatictransmission...........................................................29.3
[29.134]Two-speedassembly...............................................................29.4
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.359]Maincontrolvalve..................................................................35.4
4768391627/02/2015

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[35.525]Auxiliaryhydraulicvalvesandlines................................................35.5
[35.600]Highowhydraulics................................................................35.6
[35.724]Frontloaderhydraulicsystemcontrol..............................................35.7
[35.701]Frontloaderarmhydraulicsystem.................................................35.8
[35.734]Toolquickcouplerhydraulicsystem...............................................35.9
Framesandballasting.................................................................39
[39.140]Ballastsandsupports..............................................................39.1
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Tracksandtracksuspension........................................................48
[48.130]Trackframeanddrivingwheels....................................................48.1
[48.100]Tracks..............................................................................48.2
[48.134]Tracktensionunits.................................................................48.3
[48.138]Trackrollers........................................................................48.4
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.200]Airconditioning.....................................................................50.2
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.010]Fuelinjectionsystem...............................................................55.2
[55.011]Fueltanksystem...................................................................55.3
[55.012]Enginecoolingsystem.............................................................55.4
[55.019]Hydrostaticdrivecontrolsystem...................................................55.5
[55.036]Hydraulicsystemcontrol...........................................................55.6
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.7
[55.100]Harnessesandconnectors.........................................................55.8
[55.201]Enginestartingsystem.............................................................55.9
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[55.202]Coldstartaid.....................................................................55.10
[55.302]Battery............................................................................55.11
[55.404]Externallighting..................................................................55.12
[55.408]Warningindicators,alarms,andinstruments....................................55.13
[55.512]Cabcontrols......................................................................55.14
[55.518]Wiperandwashersystem........................................................55.15
[55.640]Electronicmodules...............................................................55.16
[55.DTC]FAULTCODES..................................................................55.17
Frontloaderandbucket...............................................................82
[82.100]Arm.................................................................................82.1
[82.300]Bucket..............................................................................82.2
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
[90.154]Cabdoorsandhatches............................................................90.2
[90.120]Mechanically-adjustedoperatorseat...............................................90.3
[90.124]Pneumatically-adjustedoperatorseat..............................................90.4
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4768391627/02/2015

INTRODUCTION
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1

Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing(*)................................3
Safetyrules-Ecologyandtheenvironment(*).................................................4
Safetyrules(*)..................................................................................5
Safetyrules(*)..................................................................................6
Safetyrules-Personalsafety(*)...............................................................7
Basicinstructions-Loaderarmlockandcabtiltprocedure-radialliftmachines(*)...........8
Basicinstructions-Loaderarmlockandcabtiltprocedure-verticalliftmachines(*).......12
Torque-Standardtorquedataforhydraulics(*)..............................................16
Basicinstructions-Shopandassembly(*)...................................................18
Torque-Minimumtighteningtorquesfornormalassembly(*)...............................20
Basicinstructions-Videolinks...............................................................25
Generalspecication-Biodieselfuels(*).....................................................26
Fluidsandlubricants(*).......................................................................29
Generalspecication-Engineoilviscosity(*)................................................31
Productidentication..........................................................................32
Productidentication-Machineorientation(*)...............................................34
(*)Seecontentforspecicmodels
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2

INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
SR210WE
SR240WE
SV280WE
TR270WE
TR310WE
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourCASECONSTRUCTIONSalesandServiceNetworks.
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INTRODUCTION
Safetyrules-Ecologyandtheenvironment
SR210WE
SR240WE
SV280WE
TR270WE
TR310WE
Soil,air,andwaterqualityisimportantforallindustriesandlifeingeneral.Whenlegislationdoesnotyetrulethe
treatmentofsomeofthesubstancesthatadvancedtechnologyrequires,soundjudgmentshouldgoverntheuseand
disposalofproductsofachemicalandpetrochemicalnature.
Familiarizeyourselfwiththerelativelegislationapplicabletoyourcountry,andmakesurethatyouunderstandthis
legislation.Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,anti-freeze,
cleaningagents,etc.,withregardtotheeffectofthesesubstancesonmanandnatureandhowtosafelystore,use,
anddisposeofthesesubstances.
Helpfulhints
•Avoidtheuseofcansorotherinappropriatepressurizedfueldeliverysystemstolltanks.Suchdeliverysystems
maycauseconsiderablespillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostoftheseproductscontainsubstances
thatmaybeharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhenyoudrainuidssuchasusedenginecoolantmixtures,engineoil,hydraulicuid,brakeuid,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storealldraineduidssafelyuntilyoucandisposeof
theuidsinaproperwaythatcomplieswithalllocallegislationandavailableresources.
•Donotallowcoolantmixturestogetintothesoil.Collectanddisposeofcoolantmixturesproperly.
•Theair-conditioningsystemcontainsgasesthatshouldnotbereleasedintotheatmosphere.Consultanair-condi-
tioningspecialistoruseaspecialextractortorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingsystemorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringwelding.Penetratingweldsplattermayburnaholeorweakenhoses,allowingthelossofoils,
coolant,etc.
Batteryrecycling
Batteriesandelectricaccumulatorscontainseveralsubstancesthatcanhaveaharmful
effectontheenvironmentifthebatteriesarenotproperlyrecycledafteruse.Improper
disposalofbatteriescancontaminatethesoil,groundwater,andwaterways.CASE
CONSTRUCTIONstronglyrecommendsthatyoureturnallusedbatteriestoaCASE
CONSTRUCTIONdealer,whowilldisposeoftheusedbatteriesorrecycletheused
batteriesproperly.Insomecountries,thisisalegalrequirement.
Mandatorybatteryrecycling
NOTE:ThefollowingrequirementsaremandatoryinBrazil.
Batteriesaremadeofleadplatesandasulfuricacidsolution.Becausebatteriescontainheavymetalssuchaslead,
CONAMAResolution401/2008requiresyoutoreturnallusedbatteriestothebatterydealerwhenyoureplaceany
batteries.Donotdisposeofbatteriesinyourhouseholdgarbage.
Pointsofsaleareobligedto:
•Acceptthereturnofyourusedbatteries
•Storethereturnedbatteriesinasuitablelocation
•Sendthereturnedbatteriestothebatterymanufacturerforrecycling
4768391627/02/2015
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INTRODUCTION
Safetyrules
SR210WE
SR240WE
SV280WE
TR270WE
TR310WE
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Safetyrules
SR240WE
SV280WE
TR310WE
BT09A2131
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INTRODUCTION
Safetyrules-Personalsafety
SR210WE
SR240WE
SV280WE
TR270WE
TR310WE
Carefullystudytheseprecautions,andthoseincludedintheexternalattachmentoperators
manual,andinsistthattheybefollowedbythoseworkingwithandforyou.
1.ThoroughlyreadandunderstandthismanualandtheattachmentOperator’sManualbeforeoperatingthisorany
otherequipment.
2.Besureallpeopleandpetsareclearofthemachinebeforestarting.Soundthehorn,ifequipped,threetimes
beforestartingengine.
3.Onlytheoperatorshouldbeonthemachinewheninoperation.Neverallowanyonetoclimbontothemachine
whileitisinmotion.IfthemachineisequippedwithanInstructorsSeat,thismustonlybeusedfortraining
purposes.PassengersmustnotbeallowedtousetheInstructorsSeat.
4.Keepallshieldsinplace.Neverworkaroundthemachineoranyoftheattachmentswhilewearinglooseclothing
thatmightcatchonmovingparts.
5.Observethefollowingprecautionswheneverlubricatingthemachineormakingadjustments.
•Disengageallclutchingleversorswitches.
•Lowertheattachment,ifequipped,tothegroundorraisetheattachmentcompletelyandengagethecylinder
safetylocks.Completingtheseactionswillpreventtheattachmentfromloweringunexpectedly.
•Engagetheparkingbrake.
•Shutofftheengineandremovethekey.
•Waitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.
6.Alwayskeepthemachineingearwhiletravellingdownhill.
7.Themachineshouldalwaysbeequippedwithsufcientfrontorrearaxleweightforsafeoperation.
8.Undersomeeldconditions,moreweightmayberequiredatthefrontorrearaxleforadequatestability.Thisis
especiallyimportantwhenoperatinginhillyconditionsor/whenusingheavyattachments.
9.Alwayslowertheattachment,shutofftheengine,settheparkingbrake,engagethetransmissiongears,remove
thekeyandwaitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.
10.Iftheattachmentormachineshouldbecomeobstructedorplugged;settheparkingbrake,shutofftheengine
andremovethekey,engagethetransmissiongears,waitforallmachineorattachmentmotiontocometoastop,
beforeleavingtheoperatorsplatformtoremovingtheobstructionorplug.
11.Neverdisconnectormakeanyadjustmentstothehydraulicsystemunlessthemachineand/ortheattachmentis
loweredtothegroundorthesafetylock(s)isintheengagedposition.
12.Useoftheashinglightsishighlyrecommendedwhenoperatingonapublicroad.
13.Whentransportingonaroadorhighway,useaccessorylightsanddevicesforadequatewarningtotheopera-
torsofothervehicles.Inthisregard,checklocalgovernmentregulations.Varioussafetylightsanddevicesare
availablefromyourCASECONSTRUCTIONdealer.
14.Practicesafety365daysayear.
15.Keepallyourequipmentinsafeoperatingcondition.
16.Keepallguardsandsafetydevicesinplace.
17.Alwayssettheparkingbrake,shutofftheengineandremovethekey,engagethetransmissiongears,waitforall
machineorattachmentmotiontocometoastop,beforeleavingtheoperatorsplatformtoservicethemachine
andattachment.
18.Remember:Acarefuloperatoristhebestinsuranceagainstanaccident.
19.Extremecareshouldbetakeninkeepinghandsandclothingawayfrommovingparts.
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7

INTRODUCTION
Basicinstructions-Loaderarmlockandcabtiltprocedure-radial
liftmachines
SR210TIER4B(FINAL)[NDM478026-]WE
SR240TIER4B(FINAL)[NFM400756-]WE
TR270TIER4B(FINAL)[NDM462224-]WE
TR310TIER4B(FINAL)[NFM402749-]WE
DANGER
Crushinghazard!
Donotenterorexittheoperator'scompartmentwhiletheloaderarmsareraisedorunsupported.Rest
theloaderarmsonthegroundorverifythatloaderarmisbeingsupportedbytheloaderarmstrutor
loaderarmlockpinbeforeenteringorexitingtheoperator'scompartment.
Failuretocomplywillresultindeathorseriousinjury.D0168A
WARNING
Crushinghazard!Loaderarmsareunsupportedduringsupportstrutremoval.
Donotenterorexittheoperator'scompartmentwithanunsupportedloaderarm.Twopersonsare
requiredduringstorage.Onepersonshouldremoveandstorethesupportstrutwhiletheoperator
remainsintheoperator'scompartment.
Failuretocomplycouldresultindeathorseriousinjury.W0077B
Raiseandlocktheloaderarmformachineservice
NOTE:Aninstructionaldecalontheinsideoftheright-
handloaderarm,justabovethesupportstrutisalsoavail-
able.Understandtheloaderarmlockprocedurebefore
continuing.
1.Sitintheoperator'sseat,fastentheseatbelt,pull
downtherestraintbardown,andstarttheengine.
2.PresstheOPERATEbuttontoenablethehydraulics.
3.Removethebucketorattachmentfromthemounting
plate.
4.Parkthemachineonrmandlevelsurface.
5.Ifanassistantisnotavailable,turnofftheengineand
exitthemachine.
200929241
6.Removethesupportstrutpin(A)andletthesupport
strut(B)restontheliftcylinderbarrel(C).
93106848A2
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8

INTRODUCTION
7.Slowlyraisetheloaderarmuntilthesupportstrut(B)
fallsontothecylinderrod(D).
8.Stoptheengine.
9.Pullupontheoverridecontrolknob(redcontrolknob
neartheright-handsideoftheoperator’sseat).The
supportstrut(B)willbraceagainstthetopofthecylin-
derbarrel(C)..
10.Askanassistanttoinsertthepin(A)intothesupport
strut(B).Ifanassistantisnotavailablevisuallycon-
rmthatthesupportstrutisbracedagainstthetopof
thecylinderbarrelbeforeexitingthemachine.
93106854A3
RAIL14SSL0418AA4
Tiltandlockthecabforwardformachineservice
1.Removethetwo,rearretainingnuts,locatedatthe
rearofthecab.
9310016335
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9

INTRODUCTION
2.Pullonthehandholdsatthefrontofthemachineuntil
thecabiscompletelytiltedforward.
931074986
3.Conrmthattheredlocktubehasloweredoverthe
cabpivotlinkage.Ifithasthecabtiltpositionisnow
secure.
RAPH12SSL0420BA7
Tiltandsecurethecabformachineoperation
1.Raisetheredlocktubeexposingthecabpivotlinkage.
2.Pushthecabbackwardintotheoperationposition.
RAPH12SSL0420BA8
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INTRODUCTION
3.Installtheretainingnuts.Torquethenutsto170N·m
(125lbft).
9310016339
Unlockandlowertheloaderarmformachineoperation
WARNING
Crushinghazard!Loaderarmsareunsup-
portedduringsupportstrutremoval.
Donotenterorexittheoperator'scompart-
mentwithanunsupportedloaderarm.Two
personsarerequiredduringstorage.Oneper-
sonshouldremoveandstorethesupportstrut
whiletheoperatorremainsintheoperator's
compartment.
Failuretocomplycouldresultindeathorse-
riousinjury.W0077B
NOTE:Aninstructionaldecalontheinsideoftheright-
handloaderarm,justabovethesupportstrutisalsoavail-
able.Understandtheloaderarmunlockprocedurebefore
continuing.
Placingthesupportstrutinthestoragepositionrequires
asecondperson.Theoperatormustremainintheseat
duringthisprocedure.
1.Sitintheoperator'sseat,fastentheseatbelt,pull
downtherestraintbardown,andstarttheengine.
2.Presstheoperatebuttontoenablethehydraulics.
3.Raisetheloaderarmuntilthesupportstrut(B)isnot
restingontheendofthecylinderbarrel(C).
RAIL14SSL0418AA10
93106854A11
4.Instructthesecondpersontoremovethesupportstrut
pin(A)andplacethesupportstrutinthestowedpo-
sitionandreinstallthesupportstrutpin(A).Whenthe
secondpersonhasclearedthearea,theoperatormay
nowlowertheloaderarm.
5.Commenceworkoperationsorparkthemachineand
stoptheengine.
93106848A12
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11

INTRODUCTION
Basicinstructions-Loaderarmlockandcabtiltprocedure-
verticalliftmachines
SV280TIER4B(FINAL)[NFM400877-]WE
WARNING
Crushinghazard!
Donotenterorexittheoperator'scompartmentwhiletheloaderarmsareraisedorunsupported.Rest
theloaderarmsonthegroundorverifythatloaderarmisbeingsupportedbytheloaderarmstrutor
loaderarmlockpinbeforeenteringorexitingtheoperator'scompartment.
Failuretocomplycouldresultindeathorseriousinjury.W1365A
Raiseandlocktheloaderarmformachineservice
1.Sitintheoperator'sseat,fastentheseatbelt,pull
downtherestraintbardown,andstarttheengine.
2.Presstheoperatebuttontoenablethehydraulics.
3.Removethebucketorattachmentfromthemounting
plate.
4.Parkthemachineonalevelsurface.
200929241
5.Fullyraisetheloaderarm.
RAPH14SSL0351BA2
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