Case 580M User manual

OPERATOR’S MANUAL
580M
580M TURBO
580 SUPER M
580 SUPER M+
590 SUPER M
SERIES 2 LOADER BACKHOE
Issued December, 2006
Book/Form Number 87592031 NA • Printed in U.S.A. • Bur
Copyright © 2006. CNH America, LLC. All Rights Reserved.

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I
TABLE OF CONTENTS
TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
M SERIES 2 LOADER BACKHOES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OPERATOR MANUAL STORAGE COMPARTMENT . . . . . . . . . . . . . . . . . . 3
RIGHT, LEFT, FRONT AND REAR OF MACHINE . . . . . . . . . . . . . . . . . . . . 4
IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CAST DUCTILE IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
INSTRUMENTS/CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FRONT CONSOLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
STANDARD TRANSMISSION CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . 51
POWERSHIFT TRANSMISSION CONTROLS (IF EQUIPPED) . . . . . . . . . 52
FOOT PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
LOADER CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
RIGHT SIDE CONSOLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
BACKHOE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
AUXILIARY HYDRAULIC ATTACHMENT CONTROL FOR BACKHOES. . . 88
SEAT BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
STANDARD PEDESTAL SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
MECHANICAL SUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
AIR SUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
CAB AIR LOUVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
CAB AND CANOPY OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
RUN-IN PERIOD FOR A NEW MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . 103
ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
POWERSHIFT TRANSMISSION CONTROL MODULE
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
MOVING A DISABLED MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
TRANSPORTING THE MACHINE ON A TRAILER . . . . . . . . . . . . . . . . . . 119
OPERATING IN COLD WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
OPERATING IN HOT WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
LOADER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
LOADER HYDRAULIC COUPLER
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
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II
BACKHOE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
VANDAL LOCKUP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
WHEELS/TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
GENERAL SAFETY BEFORE YOU SERVICE . . . . . . . . . . . . . . . . . . . . . 161
ENGINE HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
SUPPORT STRUT FOR LOADER LIFT ARMS . . . . . . . . . . . . . . . . . . . . 163
FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
LUBRICATION/MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . 167
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM . . . . . . . . . . . . . . 169
THE ENGINE HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
LOADER GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
BACKHOE GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
FLUID LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
ENGINE OIL RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
ENGINE SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
AIR FILTER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
FOUR WHEEL DRIVE FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
MAINTENANCE/ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
PARKING BRAKE ADJUSTMENT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
LOADER RETURN-TO-DIG ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 208
FAN DRIVE BELT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
SPARK ARRESTER MUFFLER (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . 210
RIDE CONTROL ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
PILOT CONTROL ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
CAB AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
ROLL-OVER PROTECTIVE STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . 213
FIRE EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
BULB REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
ACCESSORY OUTLETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
MACHINE STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
STORAGE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
REMOVAL FROM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
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III
SPECIFICATIONS - 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
BACKHOE BUCKETS - 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
580 M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
580M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
LIFT CAPACITIES 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
SPECIFICATIONS - 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
BACKHOE BUCKETS - 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
580 SUPER M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
580 SUPER M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
LIFT CAPACITIES 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
SPECIFICATIONS - 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
BACKHOE BUCKETS - 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . 261
580 SUPER M + DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
580 SUPER M + OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . 265
LIFT CAPACITIES 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
SPECIFICATIONS - 590 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
BACKHOE BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
590 SUPER M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
590 SUPER M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
LIFT CAPACITIES 590 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
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IV
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1
TO THE OWNER
M SERIES 2 LOADER BACKHOES
BD05C033
This manual contains important information about the safe operation, adjustment
and maintenance of your Case Loader Backhoe. Refer to the Detail Index at the
end of this manual for locating specific items about your machine. The Loader
Backhoe conforms to current safety regulations.
Use this manual as a guide. Your Loader Backhoe will remain a reliable working
tool as long as it is kept in working condition and serviced properly.
DO NOT operate or permit anyone to operate or service this machine until you or
the other persons have read and understand the safety, operation and
maintenance instructions in this manual. Use only trained operators who have
demonstrated the ability to operate and service this machine correctly and safely.
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TO THE OWNER
2
BD03K067
The attachments and equipment available for use with this machine are intended for
general earth moving purposes, handling, ditch digging, etc. Read the manual(s)
provided with the attachment to learn safe maintenance and operation of the
machine. Make sure the machine is suitably equipped for the type of work to be
performed.
DO NOT use this machine for any application or purpose other than those
described in this manual. If the machine is to be used in an application that
involves special attachments or equipment, such as forestry, etc., consult an
authorized dealer. Consult an authorized dealer on changes, additions or
modifications that can be required for this machine to comply with various country
regulations and safety requirements. Unauthorized modifications will cause
serious injury or death. Anyone making such unauthorized modifications is
responsible for the consequences.
This Operators Manual is to be stored in the manual compartment equipped on
this machine. Make sure this manual is complete and in good condition. Consult
your Dealer to obtain additional manuals or manuals in other languages. A
SAFETY VIDEO is included with each machine. Take the time to watch this safety
video and understand its content.
Consult your Dealer for any further information or assistance about your machine.
Your dealer has approved service parts.
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TO THE OWNER
10
NOTES

SAFETY/DECALS/HAND SIGNALS
12
UTILITY SAFETY
Safety precaution MUST be followed when working near buried Utility Lines.
During operation it is likely that you will
be working around or near buried utility
lines which may include, but are not
limited to:
•Electrical Power Line
•Gas Line
•Water Line
•Communication Line - Telephone or
Cable Television
Before beginning any trenching,
drilling or other construction work it
is your responsibility to be aware of
all such utility lines buried in the
area of your project and to avoid
them.
ALWAYS have all local utility
companies mark the location of their
lines.
In U.S.A. and Canada call one of many
“One Call System Director” services. If
you do not know the local number, call
the national number (U.S.A. and
Canada only): 1-888-258-0808.
Check with local authorities for laws,
regulations and/or strict penalties
requiring you to locate and avoid
existing utilities.
RH99G001
CALL ALL LOCAL UTILITY COMPANIES
BEFORE YOU TRENCH/DRILL
Know the utility color code (U.S.A. and
Canada):
Electric ...........................................Red
Gas, Oil, or Petroleum................ Yellow
Communication, Telephone,
Television ..................................Orange
Water............................................. Blue
Sewer .............................. Green/Brown
Proposed Excavation .................. White
Surveying ...................................... Pink
Reclaimed Water and Slurry ...... Purple
After locating the utility lines, carefully
dig a hole by hand and/or automatic
vacuum equipment to the utility line to
verify the location and depth of the line.

SAFETY/DECALS/HAND SIGNALS
14
OPERATOR PRECAUTIONS
Personnel
•If your machine is equipped with pilot controls you must always know which
contol pattern is engaged before actuating the hydraulics.
•Be prepared for emergencies. Always have a first aid kit and a working fire
extinguisher with you and know how to use each.
•Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose
personal articles.
•Know and use the protective equipment that is to be worn when operating this
machine. Hard hats, protective glasses, protective shoes, gloves, reflector type
vests, respirators and ear protection are examples of typed of equipment that
may be required.
•Certain protective equipment should be replaced and renewed upon age and
wear. Old hard hats may not afford the original users intention. Faded and
soiled vest are no longer as highly visible as original intent. See the
manufacture’s recommendation.
•Do not rush. Walk, do not run.
•Know and use the hand signals required for particular jobs and know who has
the responsibility for signaling.
General
•It is the responsibility of the operator to read and understand the Operator’s
Manual and other information provided and use the correct operating
procedure. Machines should be operated only by qualified operators.
•Do not operate this machine or perform maintenance work if you have not had
appropriate training and read and fully understand the instructions and
warnings in this manual.
•Wear the seat belt to maximize the protection capability of a ROPS (Roll Over
Protective Structure) when the machine is so equipped.
•Inspect the ROPS and seat belt mounting bolts on a daily basis to ensure their
integrity.
•Do not permit riders on the machine.
•Make sure that all protective guards, canopies, doors, etc. are in place and
secure.
•Remove all loose object stored in the machine. Remove all objects which do
not belong in or on the machine and its equipment.