Case QUANTUM 75F User manual

Part number 47888384
1/4
QUANTUM
®
75F
QUANTUM
®
85F
QUANTUM
®
95F
QUANTUM
®
105F
Tractor
SERVICE MANUAL
QUANTUM®75F
QUANTUM®85F
QUANTUM®95F
QUANTUM®105F
Tractor
Part number 47888384
English
July 2016
© 2016CNH Industrial Italia S.p.A. All Rights Reserved.
SERVICE MANUAL

LinkProduct/Engine
ProductMarketProductEngine
Quantum®105FWithcab
[ZBJG14783-]
AustraliaNewZealandF4CE9484
Quantum®105FWithcab
[ZBJG14783-]
EuropeF4CE9484
Quantum®105FWithcab
[ZBJG14783-]
AsiaPacicF4CE9484
Quantum®105FWithcab
[ZBJG14783-]
MiddleEastAfricaF4CE9484
Quantum®75FWithcab
[ZAJG16199-ZCJG10860]
EuropeF5AE9484B
Quantum®75FWithcab
[ZAJG16199-ZCJG10860]
AsiaPacicF5AE9484B
Quantum®75FWithcab
[ZAJG16199-ZCJG10860]
AustraliaNewZealandF5AE9484B
Quantum®75FWithcab
[ZAJG16199-ZCJG10860]
MiddleEastAfricaF5AE9484B
Quantum®75FWithoutcab
[ZAJG21267-ZCJG03540]
MiddleEastAfricaF5AE9484B
Quantum®75FWithoutcab
[ZAJG21267-ZCJG03540]
AustraliaNewZealandF5AE9484B
Quantum®75FWithoutcab
[ZAJG21267-ZCJG03540]
AsiaPacicF5AE9484B
Quantum®75FWithoutcab
[ZAJG21267-ZCJG03540]
EuropeF5AE9484B
Quantum®75FWithcab-Model
Year2012[ZCJG15258-]
AustraliaNewZealandF5AE9484B
Quantum®75FWithcab-Model
Year2012[ZCJG15258-]
EuropeF5AE9484B
Quantum®75FWithcab-Model
Year2012[ZCJG15258-]
AsiaPacicF5AE9484B
Quantum®75FWithcab-Model
Year2012[ZCJG15258-]
MiddleEastAfricaF5AE9484B
Quantum®75FWithoutcab-
ModelYear2012[ZCJG13695-]
AsiaPacicF5AE9484B
Quantum®75FWithoutcab-
ModelYear2012[ZCJG13695-]
MiddleEastAfricaF5AE9484B
Quantum®75FWithoutcab-
ModelYear2012[ZCJG13695-]
AustraliaNewZealandF5AE9484B
Quantum®75FWithoutcab-
ModelYear2012[ZCJG13695-]
EuropeF5AE9484B
Quantum®85FWithcab
[ZAJG19324-ZCJG10865]
MiddleEastAfricaF5AE9484G
Quantum®85FWithcab
[ZAJG19324-ZCJG10865]
AustraliaNewZealandF5AE9484G
Quantum®85FWithcab
[ZAJG19324-ZCJG10865]
AsiaPacicF5AE9484G
Quantum®85FWithcab
[ZAJG19324-ZCJG10865]
EuropeF5AE9484G
4788838415/07/2016

ProductMarketProductEngine
Quantum®85FWithoutcab
[ZAJG18220-ZBJG24583]
MiddleEastAfricaF5AE9484G
Quantum®85FWithoutcab
[ZAJG18220-ZBJG24583]
EuropeF5AE9484G
Quantum®85FWithoutcab
[ZAJG18220-ZBJG24583]
AustraliaNewZealandF5AE9484G
Quantum®85FWithoutcab
[ZAJG18220-ZBJG24583]
AsiaPacicF5AE9484G
Quantum®85FWithcab-Model
Year2012[ZCJG13761-]
MiddleEastAfricaF5AE9484G
Quantum®85FWithcab-Model
Year2012[ZCJG13761-]
AsiaPacicF5AE9484G
Quantum®85FWithcab-Model
Year2012[ZCJG13761-]
AustraliaNewZealandF5AE9484G
Quantum®85FWithcab-Model
Year2012[ZCJG13761-]
EuropeF5AE9484G
Quantum®85FWithoutcab-
ModelYear2012[ZCJG08362-]
AustraliaNewZealandF5AE9484G
Quantum®85FWithoutcab-
ModelYear2012[ZCJG08362-]
MiddleEastAfricaF5AE9484G
Quantum®85FWithoutcab-
ModelYear2012[ZCJG08362-]
EuropeF5AE9484G
Quantum®85FWithoutcab-
ModelYear2012[ZCJG08362-]
AsiaPacicF5AE9484G
Quantum®95FWithcab
[ZAJG13164-ZCJG10879]
AsiaPacicF4CE9484
Quantum®95FWithcab
[ZAJG13164-ZCJG10879]
EuropeF4CE9484
Quantum®95FWithcab
[ZAJG13164-ZCJG10879]
MiddleEastAfricaF4CE9484
Quantum®95FWithcab
[ZAJG13164-ZCJG10879]
AustraliaNewZealandF4CE9484
Quantum®95FWithcab-Model
Year2012[ZCJG08440-]
EuropeF4CE9484
Quantum®95FWithcab-Model
Year2012[ZCJG08440-]
AsiaPacicF4CE9484
Quantum®95FWithcab-Model
Year2012[ZCJG08440-]
AustraliaNewZealandF4CE9484
Quantum®95FWithcab-Model
Year2012[ZCJG08440-]
MiddleEastAfricaF4CE9484
4788838415/07/2016

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
Clutch.......................................................................................18
[18.104]Clutchhydraulicreleasecontrol....................................................18.1
[18.110]Clutchandcomponents............................................................18.2
[18.100]Clutchmechanicalreleasecontrol.................................................18.3
Transmission..............................................................................21
[21.114]Mechanicaltransmission...........................................................21.1
[21.118]Transmission/Reardrive...........................................................21.2
[21.140]Mechanicaltransmissioninternalcomponents.....................................21.3
[21.112]Powershuttletransmission.........................................................21.4
[21.134]Powershuttletransmissionexternalcontrols......................................21.5
[21.154]Powershuttletransmissioninternalcomponents..................................21.6
[21.160]Creeper............................................................................21.7
[21.162]Reverser...........................................................................21.8
[21.168]Hi-Lounit...........................................................................21.9
Four-WheelDrive(4WD)system..................................................23
[23.202]Electro-hydrauliccontrol...........................................................23.1
[23.304]Four-WheelDrive(4WD)gearbox.................................................23.2
[23.314]Driveshaft..........................................................................23.3
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.400]Non-poweredfrontaxle............................................................25.2
[25.102]Frontbevelgearsetanddifferential...............................................25.3
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.4
4788838415/07/2016

[25.310]Finaldrives.........................................................................25.5
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
[27.126]Spurgearandnaldrives..........................................................27.4
PowerTake-Off(PTO).................................................................31
[31.101]Rearmechanicalcontrol...........................................................31.1
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
[33.110]Parkingbrakeorparkinglock......................................................33.2
[33.220]Trailerbrakehydrauliccontrol......................................................33.3
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.204]Remotecontrolvalves.............................................................35.4
[35.600]Highowhydraulics................................................................35.5
[35.100]Mainliftsystem.....................................................................35.6
[35.114]Three-pointhitchcontrolvalve.....................................................35.7
[35.116]Three-pointhitchcylinder..........................................................35.8
[35.410]Headerorattachmentheightsystem..............................................35.9
Hitches,drawbars,andimplementcouplings..................................37
[37.110]Rearthree-pointhitch..............................................................37.1
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
Wheels......................................................................................44
4788838415/07/2016

[44.511]Frontwheels........................................................................44.1
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
[55.201]Enginestartingsystem.............................................................55.3
[55.301]Alternator...........................................................................55.4
[55.302]Battery..............................................................................55.5
[55.202]Coldstartaid.......................................................................55.6
[55.640]Electronicmodules.................................................................55.7
[55.048]RearPowerTake-Off(PTO)controlsystem.......................................55.8
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.9
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.10
[55.523]Cabhitchcontrols................................................................55.11
[55.130]Rearthree-pointhitchelectroniccontrolsystem.................................55.12
[55.518]Wiperandwashersystem........................................................55.13
[55.404]Externallighting..................................................................55.14
[55.514]Cablighting......................................................................55.15
[55.511]Lightharnesses..................................................................55.16
[55.408]Warningindicators,alarms,andinstruments....................................55.17
[55.DTC]FAULTCODES..................................................................55.18
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
[90.151]Cabinterior.........................................................................90.2
[90.154]Cabdoorsandhatches............................................................90.3
4788838415/07/2016

[90.160]Cabinteriortrimandpanels........................................................90.4
4788838415/07/2016

INTRODUCTION
4788838415/07/2016
1

INTRODUCTION
SafetyrulesSAFETYREGULATIONS
TOPREVENTACCIDENTS
Mostaccidentsorinjuriesthatoccurinworkshopsaretheresultofnon--observanceofsimpleandfundamentalsafety
regulations.
Forthisreason,INMOSTCASESTHESEACCIDENTSCANBEAVOIDED:byforeseeingpossiblecausesandcon-
sequentlyactingwiththenecessarycautionandcare.
Accidentsmayoccurwithalltypesofvehicle,regardlessofhowwellitwasdesignedandbuilt.
Acarefulandjudiciousservicetechnicianisthebestguaranteeagainstaccidents.
Preciseobservanceofthemostbasicsafetyruleisnormallysufcienttoavoidmanyseriousaccidents.
DANGER:Nevercarryoutanycleaning,lubricationormaintenanceoperationswhentheengineisrunning.
GENERAL
•Carefullyfollowspeciedrepairandmaintenanceprocedures.
•Donotwearrings,wristwatches,jewellery,unbuttonedorloosearticlesofclothingsuchas:ties,tornclothing,
scarves,openjacketsorshirtswithopenzipsthatmayremainentangledinmovingparts.
Itisadvisedtowearapprovedsafetyclothing,e.g:non--slipfootwear,gloves,safetygoggles,helmets,etc.
•Donotcarryoutrepairoperationswithsomeonesittinginthedriver’sseat,unlessthepersonisatrainedtechnician
whoisassistingwiththeoperationinquestion.
•Operatethevehicleandusetheimplementsexclusivelyfromthedriver’sseat.
•Donotcarryoutoperationsonthevehiclewiththeenginerunning,unlessspecicallyindicated.
•Stoptheengineandensurethatallpressureisrelievedfromhydrauliccircuitsbeforeremovingcaps,covers,valves,
etc.
•Allrepairandmaintenanceoperationsmustbecarriedoutusingextremecareandattention.
•Servicestepsandplatformsusedinaworkshoporintheeldshouldbebuiltincompliancewiththesafetyrulesin
force.
•Disconnectthebatteriesandlabelallcontrolstoindicatethatthevehicleisbeingserviced.Blockthemachineand
allequipmentwhichshouldberaised.
•Donotcheckorllfueltanks,accumulatorbatteries,norusestartingliquidwhensmokingornearnakedames,
astheseuidsareinammable.
•Brakesareinoperativeifmanuallyreleasedforrepairormaintenancepurposes.
Insuchcases,themachineshouldbekeptconstantlyundercontrolusingblocksorsimilardevices.
•Thefuelnozzleshouldalwaysbeincontactwiththellingaperture.Maintainthispositionuntilllingoperations
arecompletedinordertoavoidpossiblesparkscausedbytheaccumulationofstaticelectricity.
•Onlyusespeciedtowingpointsfortowingthetractor,connectpartscarefully.Makesurethatallpinsand/orlocks
aresecuredinpositionbeforeapplyingtraction.
Neverremainnearthetowingbars,cablesorchainsthatareoperatingunderload
•Transportvehiclesthatcannotbedrivenusingatraileroralow--loadingplatformtrolley,ifavailable.
•Whenloadingorunloadingthevehiclefromthetrailer(orothermeansoftransport),selectaatareacapable
ofsustainingthetrailerortruckwheels,rmlysecurethetractortothetruckortrailerandlockthewheelsinthe
position.
•Electricheaters,battery--chargersandsimilarequipmentmustonlybepoweredbyauxiliarypowersupplieswith
efcientgroundinsulationtoavoidelectricalshockhazards.
•Alwaysusesuitablehoistingorliftingdeviceswhenraisingormovingheavyparts.
•Takeextracareifbystandersarepresent.
•Neverpourgasolineordieseloilintoopen,wideandlowcontainers.
•Neverusegasoline,dieseloilorotherinammableliquidsascleaningagents.Usenon-ammablenon-toxicpro-
prietarysolvents.
•Wearsafetygoggleswithsideguardswhencleaningpartswithcompressedair.
•Limittheairpressuretoamaximumof2.1bar(30.5psi),accordingtolocalregulations.
4788838415/07/2016
5

INTRODUCTION
•Donotruntheengineinconnedspaceswithoutsuitableventilation.
•Donotsmoke,usenakedames,orcausesparksintheareawhenfuelllingorhandlinghighlyinammableliquids.
•Neverusenakedamesforlightingwhenworkingonthemachineorcheckingforleaks.
•Allmovementsmustbecarriedoutcarefullywhenworkingunder,onornearthevehicleandwearprotectiveequip-
ment:helmets,gogglesandspecialfootwear.
•Whencarryingoutcheckswiththeenginerunning,requesttheassistanceofanoperatorinthedriver’sseat.The
operatormustmaintainvisualcontactwiththeservicetechnicianatalltimes.
•Ifoperatingoutsidetheworkshop,positionthevehicleonaatsurfaceandlockinposition.Ifworkingonaslope,
lockthevehicleinpositionandmovetoaatareaassoonasissafelypossible.
•Damagedorbentchainsorcablesareunreliable.Donotusethemforliftingortowing.
Alwaysusesuitableprotectivegloveswhenhandlingchainsorcables.
•Chainsshouldalwaysbesafelysecured.Ensurethatfasteningdeviceisstrongenoughtoholdtheloadforeseen.
Nopersonsshouldstopnearthefasteningpoint,trailingchainsorcables.
•MaintenanceandrepairoperationsmustbecarriedoutinaCLEANandDRYarea,eliminateanywateroroilspillage
immediately.
•Donotcreatepilesofoilorgrease--soakedragsastheyrepresentaseriousrehazard;storetheminaclosed
metalcontainer.
Beforestartingthevehicleorimplements,makesurethatthedriver’sseatislockedinpositionandalwayscheck
thattheareaisfreeofpersonsorobstacles.
•Emptypocketsofallobjectsthatmayfallunobservedintothevehiclepartswhendisassembled.
•Inthepresenceofprotrudingmetalparts,useprotectivegogglesorgoggleswithsideguards,helmets,special
footwearandgloves.
•Handleallpartscarefully,donotputyourhandsorngersbetweenmovingparts,wearsuitablesafetyclothing--
safetygoggles,glovesandshoes.
WELDINGOPERATIONS
•Whenwelding,useprotectivesafetydevices:tintedsafetygoggles,helmets,specialoveralls,glovesandfootwear.
Allpersonspresentintheareawhereweldingistakingplacemustweartintedgoggles.
NEVERLOOKATTHEWELDINGARCIFYOUREYESARENOTSUITABLYPROTECTED.
•Wherepossible,removethepartortoolthatrequiresarcweldingfromthetractor.
•Disconnectbothbatteryleads.Isolatethecableendstoavoidcontactwitheachotherandthetractor.
•Positiontheweldergroundclampasnearaspossibletotheareawhereweldingistakingplace.
•Removetheelectroniccontrolunitslocatedonthetractorifweldingistobecarriedoutnearthesecontrolunits.
•Neverallowweldingcablestolayon,nearoracrossanyelectricalwiringorelectroniccomponentwhileweldingis
inprogress.
•Metalcablestendtofraywithrepeateduse.Alwaysusesuitableprotectivedevices(gloves,goggles,etc.)when
handlingcables.
STARTUP
•Neverstarttheengineinconnedspacesthatarenotequippedwithadequateventilationforexhaustgasextraction.
•Neverplacethehead,body,limbs,feet,handsorngersnearfansorrotatingbelts.
ENGINE
•Alwaysloosentheradiatorcapslowlybeforeremovingittoallowanyremainingpressureinthesystemtobedis-
charged.Coolantshouldbetoppeduponlywhentheengineisstoppedoridleifhot.
•Neverllupwithfuelwhentheengineisrunning,especiallyifhot,inordertopreventtheoutbreakofreasaresult
offuelspillage
•Nevercheckoradjustfanbelttensionwhentheengineisrunning.
Neveradjustthefuelinjectionpumpwhenthevehicleismoving.
4788838415/07/2016
6

INTRODUCTION
•Neverlubricatethevehiclewhentheengineisrunning.
ELECTRICALSYSTEMS
•Ifitisnecessarytouseauxiliarybatteries,rememberthatbothendsofthecablesmustbeconnectedasfollows:
(+)with(+)and(-)with(-).
•Avoidshort-circuitingtheterminals.GASRELEASEDFROMBATTERIESISHIGHLYINFLAMMABLE.
•Duringcharging,leavethebatterycompartmentuncoveredtoimproveventilation.
•Nevercheckthebatterychargeusing”jumpers”(metalobjectsplacedontheterminals).
•Avoidsparksoramesnearthebatteryzonetopreventexplosionhazards.
•Beforeservicingoperations,checkforfuelorcurrentleaks.Eliminateanyeventualleaksbeforestartingwork.
•Neverchargebatteriesinconnedspaces.Makesurethatthereisadequateventilationinordertopreventacci-
dentalexplosionhazardsasaresultoftheaccumulationofgasesreleasedduringchargingoperations.
•Alwaysdisconnectthebatterybeforeperforminganykindofservicingontheelectricalsystem.
HYDRAULICSYSTEMS
•Someuidslowlycomingoutfromaverysmallportcanbealmostinvisibleandbestrongenoughtopenetratethe
skin.Checkforleaksusingapieceofcardboard,NEVERUSEHANDS.
•Ifanyliquidpenetratesskintissue,callformedicalaidimmediately
•Seriousskininfectionsmayresultifmedicalattentionisnotgiven.
•Usethespecictoolswhencheckingpressurevaluesonthehydraulicsystem.
WHEELSANDTYRES
•Checkthatthetyresarecorrectlyinatedatthepressurespeciedbythemanufacturer.
Periodicallycheckpossibledamagestotherimsandtyres.
•Standawayfrom(atthesideof)thetirewhencheckinginationpressure.
•Onlycheckpressurewhenthevehicleisunloadedandthetiresarecold,toavoidincorrectreadingsasaresultof
over--pressure.
•Donotre--usepartsofrecoveredwheelsasincorrectweldingorbrazingmayheatthematerial,causingittoweaken
andeventuallydamageorbreakthewheel.
•Nevercut,norweldarimwiththeinatedtyreassembled.
•Whenremovingthewheels,lockboththefrontandrearvehiclewheels.
•Alwayspositionsupportstandswhenraisingthevehicle,inordertoconformtocurrentsafetyregulations.
•Deatethetyrebeforeremovinganyobjectcaughtintothetyretread.
•Neverinatetiresusinginammablegases;thiscouldcauseanexplosionandputoperatorsafetyatrisk.
REMOVALANDRE-FITTING
•Liftandhandleallheavypartsusingsuitableliftingequipmentandmakesurethatallslingsandhooksarecorrectly
secured.
•Handleallpartscarefullyduringliftingoperations,keepaneyeonthepersonnelworkingneartheloadtobelifted.
Neverinserthandsorngersbetweenparts,alwayswearapprovedaccidentpreventionclothing(goggles,gloves
andworkboots).
•Avoidtwistingchainsormetalcablesandalwayswearsafetygloveswhenhandlingcablesorchains.
4788838415/07/2016
7

SERVICEMANUAL
Engine
Quantum®105FWithcab[ZBJG14783-],Quantum®75FWithcab-Model
Year2012[ZCJG15258-],Quantum®75FWithcab[ZAJG16199-ZCJG10860],
Quantum®75FWithoutcab-ModelYear2012[ZCJG13695-],Quantum®75F
Withoutcab[ZAJG21267-ZCJG03540],Quantum®85FWithcab-ModelYear
2012[ZCJG13761-],Quantum®85FWithcab[ZAJG19324-ZCJG10865],
Quantum®85FWithoutcab-ModelYear2012[ZCJG08362-],Quantum®85F
Withoutcab[ZAJG18220-ZBJG24583],Quantum®95FWithcab-ModelYear
2012[ZCJG08440-],Quantum®95FWithcab[ZAJG13164-ZCJG10879]
4788838415/07/2016
10

Engine-Engineandcrankcase
Engineandcrankcase-Remove
DANGER
Heavyobjects!
Liftandhandleallheavycomponentsusinglift-
ingequipmentwithadequatecapacity.Always
supportunitsorpartswithsuitableslingsor
hooks.Makesuretheworkareaisclearofall
bystanders.
Failuretocomplywillresultindeathorserious
injury.D0076A
ATTENTION:Usesuitabletoolstoaligntheholes.Never
usengersorhands.
1.RemovethecabasdescribedinoperationCab-Re-
move(90.100).
2.Extractthexingpinandremovetheballast(1),un-
screwtheretainingscrewsandretrievetheballastsup-
port(2).
MOLI11F0001AB1
3.Positionandsecurethebracket380001613(1)com-
pletewithspacers50162(4)onthefrontaxle(3)and
therelatedsupport(2).
MOLI11F0002AB2
4.Unscrewthepluganddraintheoilfromthereartrans-
missioncasing(theprescribedquantityis42l).
MOLI11F0003AA3
4788838415/07/2016
10.1[10.001]/3

Engine-Engineandcrankcase
5.Disconnectthepipes(1)and(2)ofthetransmissionoil
coolerandofthefrontaxledifferentiallock.
MOLI11F0004AB4
6.Unscrewthefrontandrearretainingbolts,unscrewthe
frontpivotpinretainingscrewandremovethebracket
(1).
Unscrewtherelativeretainingboltsandremovethe
rearguard.
MOLI11F0005AB5
7.Removethecirclip(2)andmovethefrontsleeve(1)
backwardsinordertofreeitfromthegrooveonthe
frontaxle.
MOLI11F0006AB6
8.Removethecirclip(2)andmovetherearsleeve(1)in
ordertoreleaseitfromthegrooveonthedrive.
MOLI11F0007AB7
4788838415/07/2016
10.1[10.001]/4

Engine-Engineandcrankcase
9.Unscrewthetransmissionshaftcentralsupport(1)re-
tainingboltsandremovetheshaftandsupport.
MOLI11F0008AB8
10.Disconnect:Thetransmissionoilcoolerpipes(1)and
thefrontaxledifferentiallockpipe(2).
MOLI11F0009AB9
11.Unscrew:Theretainingboltsofthepipe(1)delivering
oiltothepumpandtheboltsretainingthepipe(2)to
theltersupport.
MOLI11F0010AB10
12.Loosentherelatedclampsandremovethesleeve(2)
fromthepipe(1)andremovethetransmissionoilinlet
pipetogetherwiththeabove-mentionedsleeve.
MOLI11F0011AB11
4788838415/07/2016
10.1[10.001]/5

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