Case Puma 140 User manual

Tractor
OPERATOR’S MANUAL
Part number 48155287
1st edition English
October 2017
Replaces part number 48052442
Puma 140
Puma 155
Puma 170
Puma 185

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
ProductIdentication.......................................................................1-3
Engineidentication........................................................................1-4
Componentidentication-Transmission..................................................1-4
Cabidentication...........................................................................1-5
Universalsymbols..........................................................................1-6
2SAFETYINFORMATION
SaftyPrecautions...........................................................................2-1
RollOverProtectionStructure(ROPS)....................................................2-2
SafetyDecals...............................................................................2-3
Noiselevel................................................................................2-14
Beforeoperatingthemachine.............................................................2-15
Drivingthevehicle.........................................................................2-15
Operatingthemachine....................................................................2-16
Powertakeoff(PTO)operation...........................................................2-17
Servicingsafetyprecautions..............................................................2-18
Operatingtheexternalcontrols............................................................2-19
Fireorexplosionprevention...............................................................2-20
Dieselfuel.................................................................................2-21
Personalsafetyofferedbythemachine..................................................2-22
Intendedusestatement...................................................................2-24
Ecologyandtheenvironment.............................................................2-26
3CONTROLSANDINSTRUMENTS
Accesstooperator'splatform
Introduction.............................................................................3-1
Externalrearviewmirrors..............................................................3-3
Cab.....................................................................................3-4
Incabstorage(whereapplicable)......................................................3-5
Cableandwiringrouting................................................................3-5
Mobiletelephoneusage................................................................3-5
Implementmonitorinstallation..........................................................3-6
Operator'sseat
Operatorseat...........................................................................3-7
Shoulderbelt...........................................................................3-8
Instructionalseat
Instructor'sseat(whentted)..........................................................3-9
Forwardcontrols
Ignitionkey.............................................................................3-9

Warninglights.........................................................................3-10
Left-handcontrollever.................................................................3-10
Followmehomelights................................................................3-11
Right-handcontrollever...............................................................3-11
Controlleversforwardandreverse...................................................3-12
Clutchpedal..........................................................................3-13
Footthrottlepedal.....................................................................3-13
Brakepedals-Servicebrake.........................................................3-13
Steeringcolumn.......................................................................3-14
Left-handsidecontrols
Parkingbrake..........................................................................3-15
Right-handsidecontrols
Controlsarmrest......................................................................3-16
Handthrottle...........................................................................3-17
Rearwardcontrols
SwitchesonC-pillar...................................................................3-17
Overheadcontrols
Overheadcontrols.....................................................................3-18
Interiorlights...........................................................................3-18
Heating,Ventilation,Air-Conditioning(HVAC)controls................................3-20
Manualtemperaturecontrol...........................................................3-22
INSTRUMENTCLUSTER
Integratedcontrolunit.................................................................3-23
Indicatorandwarninglights...........................................................3-24
Gauges................................................................................3-26
Instrumentclusterpanel...............................................................3-27
Alarmfunctions........................................................................3-29
Accessingstorederrorcodes.........................................................3-31
Monitorscreens.......................................................................3-32
Displayscreens-Transmission.......................................................3-33
InstrumentclusterAnalog-DigitalInstrumentCluster(ADIC)-Check.................3-35
Keypadenhanced.....................................................................3-36
Selectingorchangingthedisplaysettings............................................3-38
Adjustmenu...........................................................................3-39
Conguremenu.......................................................................3-41
Performancemonitor..................................................................3-44
Colormonitor(wheretted)...........................................................3-49
Pop-upscreensoncolordisplay......................................................3-50
Performancemonitoroncolordisplay.................................................3-55
Displayconguration–Implementwidth.............................................3-58
Alarmfunctions........................................................................3-60
Accessingstorederrorcodes.........................................................3-62
Warningandadvisorysymbols........................................................3-63

4OPERATINGINSTRUCTIONS
Commissioningtheunit
Fuelingthemachine....................................................................4-1
Startingtheunit
Startingtheengine.....................................................................4-2
Coldstartingaids.......................................................................4-3
Boosterbatteryprocedure..............................................................4-4
Stoppingtheunit
Stoppingtheengine....................................................................4-5
Autoengineshutdown..................................................................4-5
Engineautomaticshutdownwithenhancedkeypad(wheretted).....................4-6
5TRANSPORTOPERATIONS
Preparingforroadtransport
Carryingthetractoronatransporter...................................................5-1
Recoverytransport
Machinetowing.........................................................................5-1
6WORKINGOPERATIONS
Generalinformation
Variableenginepowermanagement...................................................6-1
Constantenginespeed.................................................................6-3
Differentiallocksystem.................................................................6-6
Fourwheeldrive........................................................................6-8
AUTOMATEDHEADLANDFUNCTIONS...............................................6-10
Recordandreplay.....................................................................6-10
Recordingasequence................................................................6-13
Playingasequence....................................................................6-14
Deleteasequence....................................................................6-17
Quickguide............................................................................6-18
Explanationofsymbols................................................................6-20
TRANSMISSION
Generaldescription................................................................6-21
Transmissionoperation............................................................6-21
Drivingthetractor..................................................................6-22
Reversealarm.....................................................................6-23
Speedmatching–Speedcorrespondence.......................................6-24
Groundspeedchart...............................................................6-24
Autoshiftfunction..................................................................6-26
Autoshiftingeldmode............................................................6-27
Autoshiftinginroadmode.........................................................6-30

Programmingreversegearratio...................................................6-32
Settingthesharpshuttlefunction..................................................6-33
Faultcodes........................................................................6-34
REARPOWERTAKE-OFF
PowerTake-Off(PTO)operatingprecautions.....................................6-35
PowerTake-Off(PTO)connection.................................................6-35
Powertakeoff(PTO)operation...................................................6-37
Powertakeoff(PTO)operation–Twospeeds...................................6-40
PTOinterchangableshaft.........................................................6-41
AutoPowerTake-Off(PTO)operation.............................................6-42
REARHITCH
ElectronicDraftControl(EDC)....................................................6-44
Colourdisplayscreens–Adjustingthehydrauliclift..............................6-48
Fronthydraulicliftwithelectroniccontrol............................................6-50
Operation–Electronicdraftcontroller............................................6-50
Colourdisplayscreens–Adjustingthesliplimit..................................6-54
Operatingtheexternalcontrols....................................................6-54
HYDRAULICREMOTECONTROLVALVES
Hydraulicremotecontrolvalves...................................................6-57
Rearremotevalveconguration..................................................6-57
Operatingcontinuousowhydraulicequipment...................................6-58
Operatingsingle-actinghydrauliccylinders.......................................6-60
Operatingdouble-actinghydrauliccylinders......................................6-61
Remotecontrolvalves-CongureMotorkit......................................6-62
Hydraulicoilfree-owreturn.......................................................6-63
Hydraulicoillevelwhenusingremotehydraulicequipment.......................6-64
THREEPOINTHITCH
Attachtheimplementonthehydrauliclift.........................................6-66
Adjustments–Liftarm............................................................6-68
Quickhitch.........................................................................6-69
Setups-Thirdpointarm..........................................................6-71
DRAWBARSANDTOWINGATTACHMENTS
Maximumpermittedloadsondrawbar............................................6-72
Tractordrawbar....................................................................6-74
PNEUMATICTRAILERBRAKES
Pneumatictrailerbrake............................................................6-76
Auxiliaryairsupplyconnector(wheretted).......................................6-79
WHEELTRACKADJUSTMENT
Frontwheeltrackadjustment......................................................6-79

Frontwheelalignment.............................................................6-82
Steeringstops.....................................................................6-83
Frontaxleoscillationstops........................................................6-85
Adjustementofthedynamicfrontmudguards.....................................6-86
Frontaxlewithextension(Canecultivator)-Ifequipped.........................6-89
Rearaxleangetype(wheretted)...............................................6-90
Rearaxlebartype(wheretted)..................................................6-94
Dualrearwheels(wheretted)....................................................6-98
BALLASTINGANDTIRES
Tirecare–Wheels................................................................6-99
Ballastingandtires...............................................................6-101
Tires-Compatibilitytable........................................................6-103
Ironweights(wheretted)........................................................6-105
Liquidballast.....................................................................6-107
Tires-Ination...................................................................6-111
Tirepressuresandpermissibleloads............................................6-112
AUXILIARYPOWERCONNECTIONS
Diagnosesocket..................................................................6-114
Auxiliaryelectricaloutlet..........................................................6-114
Internalpowerconnectors........................................................6-115
Externalpowerconnectors.......................................................6-117
7MAINTENANCE
Generalinformation
Introduction.............................................................................7-1
Fuelhandlingprecautions..............................................................7-2
Dieselfuel..............................................................................7-4
Specications-Biodieselfuel..........................................................7-5
OrganicAcidTechnology(OAT)coolant................................................7-7
Protectivedevices......................................................................7-8
Maintenanceplanning
Maintenancechart.....................................................................7-10
WHENTHEWARNINGLAMPLIGHTS
Engineairlter,primary...............................................................7-12
Brakeuidlevel........................................................................7-14
Drainthefuelsystemwaterseparator.................................................7-15
EVERY10HOURSORDAILYSERVICE
Enginecoolant.........................................................................7-16
Engineoillevel........................................................................7-17
Pre-fuellter...........................................................................7-18
Pneumaticbrakereservoir(whentted)..............................................7-19

First10hours
Wheelnutstighteningtorque..........................................................7-20
FIRST50HOURS
Initial50hours.........................................................................7-21
EVERY50HOURS
Cabairlters..........................................................................7-22
Cabrecirculationairlter..............................................................7-23
Cleaningtheradiators.................................................................7-24
Lubricationpoints......................................................................7-25
Checkthetirepressuresandthetirecondition........................................7-27
Batterymaintenance..................................................................7-27
Windshieldwiperuidreservoir.......................................................7-27
First300hours
Accumulator-Check..................................................................7-28
EVERY300HOURS
Enginebelt............................................................................7-29
Pneumaticbrakecompressorbelt(whentted)......................................7-29
A/Ccompressorbelt...................................................................7-29
Changethefuellterelement.........................................................7-30
Parkbrake.............................................................................7-32
Rearaxleoillevel......................................................................7-32
Frontaxle(4WD)oillevel..............................................................7-33
Frontaxleextensionsoillevel–Caneharvester(whenavailable)...................7-33
Cabandsafetyframemountinghardwaretorque-Check............................7-34
Cabairlters–Activatedcharcoallter–(whenequipped)..........................7-35
Frontaxlehuboil(4WD)-oillevel....................................................7-36
Wheels-Check........................................................................7-37
First600hours
Accumulator-Check..................................................................7-38
EVERY600HOURS
Engineoilandlter....................................................................7-38
Checktheairintakeconnections......................................................7-40
Checkthetransmissionoilcoolerpipecouplings.....................................7-41
Fuelinjectionsystem.................................................................7-41
Changethechargepumpoillter.....................................................7-42
Frontaxlehub-Changeuid..........................................................7-43
Greasetherearaxleshaftbearing....................................................7-43
Wheelnutstighteningtorque..........................................................7-43

EVERY1200HOURSORANNUALLY
Engineairlter-Outerelement.......................................................7-45
Engineairlter-Innerelement........................................................7-45
Cabairlters..........................................................................7-46
Cabrecirculationairlter..............................................................7-47
Pneumaticbrakesystemdryer–Changingthelter(whenequipped)...............7-48
Changehydraulicsystemoil..........................................................7-49
Changefrontaxleoil..................................................................7-50
Frontaxleextensionsoilchange–Caneharvester(whenequipped)................7-50
Hydraulicoillter......................................................................7-51
Autopilotvalvelter....................................................................7-53
Changetheenginebreatherlter.....................................................7-54
Enginevalveclearance................................................................7-55
Accumulators..........................................................................7-55
EVERY4000HOURSOR4YEARS
Enginecoolantreplace................................................................7-57
GENERALMAINTENANCE
Remotecouplersoilrecoverybottle...................................................7-61
Airconditioninglterdrier.............................................................7-61
Airconditioning-Charging............................................................7-62
Cleaningthetractor....................................................................7-62
Bleedingthefuelinjectionsystem.....................................................7-64
Servicebrakes.........................................................................7-65
Adjustthecabsuspension(wheretted)..............................................7-66
Headlightandworklampadjustment..................................................7-67
Replacingbulbs.......................................................................7-68
Fusesandrelays......................................................................7-72
Batteryreplacement...................................................................7-77
Storage
Storingthemachine...............................................................7-78
Preparationforuseafterstorage..................................................7-79
8TROUBLESHOOTING
Faultcoderesolution
Introduction.........................................................................8-1
Alarm(s)
Faultcodesandsymbols.......................................................8-2
Faultcodes-Performancemonitor............................................8-3
Symptom(s)
Engine..........................................................................8-5
Drive............................................................................8-7

Hydraulics......................................................................8-8
Hydraulicliftwithelectroniccontrol–Hydrauliclift............................8-9
Brakes.........................................................................8-10
Cab............................................................................8-10
Electrical.......................................................................8-11
9SPECIFICATIONS
OverallDimensions.........................................................................9-1
Machineweights............................................................................9-4
Fluidsandlubricants.......................................................................9-6
Motor.......................................................................................9-8
Drive........................................................................................9-9
Hydraulics.................................................................................9-10
Hydraulicliftwithelectroniccontrol........................................................9-11
Brakes.....................................................................................9-11
Driving.....................................................................................9-12
PowerTake-Off(PTO).....................................................................9-12
Electrical...................................................................................9-12
10ACCESSORIES
Pneumatictrailerbrake....................................................................10-1
Rotarybeacon(option)....................................................................10-3

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
GENERALINFORMATION
ThisManualhasbeenpreparedtoassistyouinthecor-
rectprocedureforrunning-in,drivingandoperatingand
forthemaintenanceofyournewmachine.Readthisman-
ualcarefully.Yourmachineisdesignedtobeusedinnor-
malandcustomaryagriculturalapplications.
Ifyourequiretechnicalsupportforyourmachineatany
time,donothesitateincontactingyourCASEIHdealer.
Theyhavecompanytrainedpersonnel,genuinepartsand
thenecessaryequipmenttocarryoutallyourservicere-
quirements.
Thespecicationareprovidedforyourinformationand
guidance.Forfurtherinformationconcerningyourtractor
andequipment,consultyourCASEIHdealer.
Alldatagiveninthisbookissubjecttoproductionvari-
ations.Dimensionsandweightsareapproximate.The
illustrationsdonotnecessarilyshowtractorsinstandard
conditionorimplythatthesefeaturesareavailableinall
countries.Forexactinformationaboutanyparticulartrac-
tor,pleaseconsultyourCASEIHdealer.
Yourtractorhasbeendesignedandbuilttogivemaxi-
mumperformance,economyandeaseofoperationun-
derawidevarietyofoperatingconditions.Priortodeliv-
ery,thetractorwascarefullyinspected,bothatthefactory
andbyyourCASEIHdealertoensurethatitreachesyou
inoptimumcondition.Tomaintainthisconditionanden-
suretrouble-freeoperation,itisimportantthattheroutine
services,asspeciedintheMaintenanceGraphicofthis
Manual,arecarriedoutattherecommendedintervals.
OPERATORSMANUALSTORAGE
TheOperator'sManualsuppliedwithyourtractorisanim-
portantsourceofinformationandshouldbestoredsafely.
Themanualiswrittenspecicallyforyourtractorsoitis
importantthatyoumakeanoteoftheprintnumberand
issuedatewhichcanbefoundonthecover.Intheevent
themanualislostordamageditcanbereplacedwiththe
correctversion.
AstoragepocketfortheOperator'sManualcanbefound
ontherearoftheseat.Themanualshouldbekeptinthis
pocketatalltimeswhennotinuse.
ABOUTTHISMANUAL
Thismanualgivesinformationforuseofyourmachine,as
intendedandundertheconditionsforeseenbythemanu-
facturerduringnormaloperationandroutineserviceand
maintenance.
Readandunderstand;keepitingoodconditionandal-
wayssafelystoreitintheprovidedpocketinthebackof
yourseatforlatereasyuse.
Thismanualdoesnotcontainalltheinformationrelated
toperiodicalservice,convertingandrepairstobecarried
outbyCASEIHprofessionalservicepersonnel.
TheTableofContentspage(s)areprovidedtohavean
overviewofmainmanual’stopics.Adetailedalphabetic
indexisavailableattheendofthismanualforlocating
specicitems.
Normaloperation
•Normaloperationmeanstheuseofthetractorforthe
purposeintendedbythemanufacturerbyanopera-
torfamiliarwiththetractorandthemountedortowed
equipmentandcomplyingwiththeinformationforop-
erationandsafepractices,asspeciedbythemanu-
facturerinthismanualandbythedecalsonthetractor
andtheequipment.
•Normaloperationincludesthepreparationandstorage
ofthetractor,swingingcomponentsintoworkposition
andviceversa,addingorremovingballastandpicking
upandsettingoffattachments.
•Normaloperationincludestheadjustmentandsetting
ofthetractorandequipment,forthespeciccondition
oftheeldand/orthecrop.
Routineservice
•Routineserviceandmaintenancemeansactivitiesthat
mustbedonedailybyanoperatorfamiliarwiththetrac-
torcharacteristicsandcomplyingwiththeinformation
forroutineserviceandsafepractices,asspeciedby
themanufacturerinthismanualandbydecalsonthe
tractor,inordertomaintainitsproperfunction.Rou-
tineserviceincludesactivitiessuchasfuelling,clean-
ing,washing,toppingupuidlevels,greasing,andre-
placingconsumablearticlessuchaslampbulbs.
Converting,periodicalserviceandrepair
•Periodicalservicemeansactivitiesthatmustbedoneat
denedintervalsbytrainedpersonnelfamiliarwiththe
tractorcharacteristicsandwhicharecomplyingwiththe
informationforperiodicalserviceandsafepractices,as
partlyspeciedbythemanufacturerinthismanualand
inotherCompanyliterature,inordertomaintainthe
expectedlifetimeofthetractor.
•Convertingmeansactivitiesthatmustbedoneby
professionalservicepersonnelfamiliarwiththetractor
characteristicsandcomplyingwiththeinformationfor
converting,aspartlyspeciedbythemanufacturerin
1-1

1-GENERALINFORMATION
thismanual,inassemblyinstructionsorinotherCom-
panyliterature,inordertotthetractortoaspecic
conguration.
•Repairmeansactivitiesthatmustbedonebyprofes-
sionalservicepersonnelonlywhoarefamiliarwiththe
tractorcharacteristicsandcomplyingwiththeinforma-
tionforrepair,asspeciedbythemanufacturerinthe
CASEIHdealer’sServiceManual,inordertorestore
theproperfunctionofthetractorafterafailureorre-
ductioninperformance.
CLEANINGTHETRACTOR
Yourtractorisastate-of-the-artmachinewithsophisti-
cated,electroniccontrols.Thisshouldbetakenintocon-
siderationwhencleaningthetractor,particularlyifusing
ahighpressurewasher.Eventhougheveryprecaution
hasbeentakentopreserveelectroniccomponentsand
connections,thepressuregeneratedbysomeofthese
machinesissuchthatcompleteprotectionagainstwater
ingresscannotbeguaranteed.
Whenusingahighpressurewasher,donotstandtoo
closetothetractorandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,
llercaps,etc.Neverdirectacoldwaterjetatahot
engineorexhaust.
Failuretocomplywiththeseruleswillrenderthewarranty
nullandvoid.
Security
ThepagesinSection2listtheprecautionstobeobserved
toensureyoursafetyandthesafetyofothers.Readthe
safetyprecautionsandfollowtheadviceofferedbefore
operatingthetractor.
SERVICEPARTS
Itshouldbepointedoutthatgenuinepartshavebeenex-
aminedandapprovedbytheCompany.Theinstallation
and/orusageof'non-genuine'productscouldhavenega-
tiveeffectsuponthedesigncharacteristicsofyourtractor
andtherebyaffectit'ssafety.TheCompanyisnotliable
foranydamagecausedbytheuseof'non-genuine'parts
andaccessories.Onlygenuinereplacementpartsshould
beused.Theuseofnon-genuinepartsmayinvalidatele-
galapprovalsassociatedwiththisproduct.
Itisprohibitedtocarryoutanymodicationstothetrac-
torunlessspecicallyauthorised,inwriting,bytheAfter
SalesServicedepartmentoftheCompany.
WARRANTY
Yourtractoriswarrantedaccordingtolegalrightsinyour
countryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyifthetractor
hasnotbeenused,adjustedandmaintainedaccording
totheinstructionsgivenintheOperator’sManual.
Checkthemandatoryservicesforyourmachineinthe
WarrantyBooklet.TheWarrantyBookletisissuedwith
themachine.
USEOFBIODIESELFUELS
NOTICE:BeforeusingBiodieselfuelsinyourtractor,refer
totheinformationonpage7-4regardingthestorageand
useofBiodieselfuels.
Tamperingwiththeengineorfuelsystem
ATTENTION:Yourmachine’sengineandthefuelsys-
temweredesignedandconguredtomeettheemissions
standardsrequiredbythelawsinyourcountryorregion.
Dealers,customers,operators,andusersarestrictlypro-
hibitedfromtamperingwiththemachine'sfactoryset-
tings.Failuretocomplywiththisruleinvalidatesthema-
chine'swarrantyandcouldresultingovernmentnes,le-
galaction,andpossibleconscationofthemachineuntil
reworktooriginalconditioniscompleted.Enginemainte-
nanceandrepairsmustbedonebyanauthorizedtechni-
cianonly.
1-2

1-GENERALINFORMATION
ProductIdentication
Yourmachineanditsmaincomponentsareidentiedby
codes.Thesecodesfacilitateidenticationofyourma-
chine.YoumustgivethemtoyourCASEIHdealerwhen
requestingreplacementpartsorservicing.Thefollowing
informationindicateswheretheidenticationcodesare
stamped.
Machineidenticationplate
Theplaquewiththeproductidenticationnumber(PIN)
islocatedontheinsideoftheradiatorbracketontheleft-
handside.
CUIL15TR00483AA1
ThePINisalsostampedonthemachine’sfrontaxlesup-
portbracket.
BRAG12TRLUE12122
1-3

1-GENERALINFORMATION
Engineidentication
Theengineserialnumberanddateofmanufactureare
stampedontheright-handsideofengineblock(1)below
themanifold.Recordthenumberbelow.
EngineSerialNo.__________
BRJ4859B1
NOTE:Theengineserialnumberisrepeatedontheinfor-
mationplatelocatedontheleftsideoftheengineoilpan.
Furtherinformationrelatingtoengineadjustmentsand
emissionlevelcompliancearealsoshownontheengine
informationplate.
NOTE:Thedetailsdisplayedontheengineinformation
platemaychangedependingonthecountryinwhichthe
tractorissold.
SS10K0202
Componentidentication-Transmission
Theserialnumberplate(1)islocatedontheright-hand
sideofthetransmissioncasingbehindthebatterycarrier.
Thisnumberisrepeatedonthevehicleidenticationplate.
Recordtheinformationbelowforquickreference.
DrivelineSerialNumber._____________________
BRJ4857B1
1-4

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