Castellari FENIX V2 Guide

®
ELECTRIC RAKE
FENIX V2

FENIX V2
2
Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
The language manual is available on the www.castellarisrl.com
Use and maintenance manual: www.castellarisrl.com
Manuale de uso y mantenimiento: www.castellarisrl.com
MANUFACTURE OF USE AND MAINTENANCE : www.castellarisrl.com
1.2 Subjects to whom the manual is addressed............................................ 4
1.3 Intended and unforeseen uses of the machine....................................... 4
1.4 Protections and safety devices .............................................................. 4
1.5Risks arising from the use of the machine ............................................... 8
1.5.1 Noise risk ............................................................................................................ 8
1.5.2 Vibration risk ...................................................................................................... 8
1.6Fenix L-C V2 Components ........................................................................ 6
2. SAFETY AND PREVENTION.................................................................... 10
2.1.Safety signals (pictograms) .................................................................. 10
2.2.Safety in use and maintenance ............................................................ 11
2.2.1. Safety in use...................................................................................................... 11
2.2.2. Maintenance safety.......................................................................................... 11
2.3.Ecology and pollution.......................................................................... 12
2.3.1 Waste management........................................................................................... 12
2.3.2. User Policy......................................................................................................... 12
3. Use...................................................................................................... 13
3.1 Handling and transport........................................................................ 13
3.2Before use ........................................................................................... 13
3.3connection........................................................................................... 13
3.4Use of the machine .............................................................................. 13
4MAINTENANCE AND CLEANING .............................................................. 14
4.1 Routine maintenance .......................................................................... 14
4.2Comb assembly and disassembly.......................................................... 14
4.3Set-aside.............................................................................................. 14
4.4Disposal of the machine ....................................................................... 15
4.6Spare parts .......................................................................................... 15
5WARRANTY CONDITIONS ....................................................................... 15
5.1Exclusion from warranty ...................................................................... 15
6DECLARATION OF CONFORMITY........................................................... 15

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Castellari S.r.l. • Lasie Street 16/E • IMOLA
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DESCRIPTION OF THE GENERAL CHARACTERISTICS OF THE
MACHINE
1.1 Purpose of the manual
This manual collects the necessary instructions for a correct and safe use of the electric rake
collect olives "Fenix L-C V2", hereafter also defined as "machine", made by Castellari S.r.l., of
Imola (BO).
Before using the machine it is important to read and carefully follow the instructions indicated
in this manual as compliance with the indications given, together with proper maintenance,
depends on the smooth operation and durability of the machine itself.
NB: This manual is an integral part of the machine, it must always accompany it in any
movement or resale. It is recommended to keep it in a safe place of which all possible users
must be informed.
Machine identification
The machine is equipped with an identification plate on which the following data are given:
Name of manufacturer and full address;
Product name;
Indication of PPE to be used;
Indication of danger.
"CE" mark and year of production are printed directly on the tool.
Machine description and technical data
Fenix V2 is a machine designed to make it easier and easier to harvest olives in complete
respect of the plant. The shape and movement of the teeth of the rake are in fact such as to
prevent violent mechanical stresses that could damage the plant.
The fall of the fruits occurs by the slight shaking caused by the movement of the comb. The
motorization group with the reduction gears is positioned at the bottom of the machine.
The operating head is located at the end of an extendable telescopic rod that allows the head
with the comb to reach the foliage of the trees on which to collect the fruits.
The telescopic maneuvering rod is equipped with a quick locking system for easy and fast
adjustment of the appropriate working length. The machine is equipped with a 15-meter
extension cable at the ends of which two pliers are fixed for connection to the power battery.
TECHNICAL DATA:
Power supply, direct current
Voltage12 Volts
Length1.8 –2.3 m 2.3 –3.3 m
Weight2.44 kg
Power cable length15 m
Frequency revolutions1100/min.
Engine power80 Watts
Recommended battery60-80 Ah based on usage

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Castellari S.r.l. • Lasie Street 16/E • IMOLA
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1.2 Subjects to whom the manual is addressed
This manual is the indispensable guide for all users who, in various ways, can use or
take care of the machine in carrying out different tasks. Here are the possible
professional profiles:
user:
Person, entity or company that buys or rents the machine and intends to use it for the
purpose- His is the responsibility of the machine and the trainingof those who work around
it.
operator:
Person trained to use the machine.
It is able to conduct the machine through the use of the controls arranged on the push
button, it can intervene only to make simple adjustments. It is not allowed to perform
maintenance on the electrical or mechanical system of the machine.
Mechanical maintainer:
Specialized technician able to intervene on mechanical organs and transmissions to carry
out all the necessary maintenance and repairs. It is not allowed to carry out electrical
maintenance on the machine.
Electric maintainer:
Specialized technician able to operate in the presence of voltage inside electrical panels
or derivation boxes. It is not allowed to perform maintenance on mechanical parts.
1.3 Intended and unforeseen uses of the machine
The machine is intended to be used exclusively for harvesting olives by vibration.
It is intended for professional use. Operators must be eligible and be able to read and
understand what is stated in this manual. The machine should be used taking into account
the current rules on accident prevention, the conditions of use and the characteristics of
the machine itself.
Danger:
Be careful not to use the machine in environments with an
explosive atmosphere!
1.4 Protections and safety devices
The machine is equipped with safety devices to protect the operator from all moving parts
of the same.
Protective Carter: A fixed device that prevents direct contact with moving organs or
dangerous parts of the machine. The protection can only be removed through the use of
special tools.
When the machine is in operation, the protective crankcase must be properly mounted.
Electrical interruption device: Allows the immediate interruption of all functions of the
machine in case of an anomaly of the same.

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Castellari S.r.l. • Lasie Street 16/E • IMOLA
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The intervention of this protection emergency stop of the machine. In order for it to
be reactivated, it is necessary to restore the device that caused the shutdown
(fuse).
1.2 Risks arising from the use of the machine
1.2.1 Noise risk
The sound level was detected by measuring the emission with machine in motion in
accordance with THE UNI EN ISO 11201 : 2010 regulations. The following values
have been collected:
- Average sound pressure LpA (A) dB 76.49
The values found conclude that the operation of the machine involves
a high level of noise.
During the use of the machine it is therefore mandatory to use otoprotectors
such as headphones or earplugs, to avoid the onset of damage to the hearing
apparatus over time.
1.2.2 Vibration risk
The vibration level was measured with the machine in motion in accordance with
THE UNI EN ISO 5349-2 : 2015 regulations for the evaluation of vibrations
transmitted to the MANO-BRACCIO system.
The following value has been collected:
Hand-arm vibration level: 13.10 m/s2 considering an average 15-minute usage time over
an 8-hour working day.
It is advisable to evaluate according to local laws the possible use of DPIdi use the tool in
combination with appropriate PPE.

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Castellari S.r.l. • Lasie Street 16/E • IMOLA
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1.3 Fenix L-C V2 Components

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Castellari S.r.l. • Lasie Street 16/E • IMOLA
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FENIX L/C V2
POS.
SET CODE
SET DESCRIPTION
PACK
1
FX100310
FENIX COMB SET
1
2
FX100320
SHORT FENIX CARBON ROD
1
3
FX100321
MEDIUM FENIX CARBON ROD
1
4
FX100322
LONG FENIX CARBON ROD
1
5
FX100135
FENIX COMB ROD SUPPORT SET
1
6
FX100306
5X14 ELASTIC PLUG
1
7
TO700230
COMBS LOCK SET
1
8
FX100330
SHORT FENIX HEAD SET
1
9
FX100340
FENIX LONG HEAD SET
1
10
TO800209
ROTOR SET
1
11
SGR8
SEEGER Ø8
1
12
TO700130
BEARING 698ZZ
1
13
FX100210
TRANSMISSION SHAFT
1
14
TO700265
DUST PROTECTION SET
1
15
TO700175
BEARING 6000-2Z
1
16
FX100200
PLATE WITH PLUGS
1
17
FX100220
FENIX SHORT COUNTERWEIGHT
1
18
FX100222
FENIX LONG COUNTERWEIGHT
1
19
TO700110
SEEGER Ø10
1
20
FX100205
LOWER BEARING SUPPORT
1
21
TO700135
BEARING 6900-2Z
1
22
VTCE 3X14
FAST TCEI M3X14
1
23
GIVEN AM3
M3 SELF-LOCKING NUT
1
24
FX100100
LEFT CARTER
1
25
FX100110
CARTER RIGHT
1
26
FX100115
SET VITI CARTER FENIX
1

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Castellari S.r.l. • Lasie Street 16/E • IMOLA
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Castellari S.r.l. • Lasie Street 16/E • IMOLA
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21
TO700135
BEARING 6900-2Z
1
23
GIVEN AM3
M3 SELF-LOCKING NUT
1
27
TO900200
CHASSIS SET COMPLETE WITH GEARS
1
28
TO800205
TRANSMISSION SHAFT SET
1
29
VTCE 3X12
FAST TCEI M3X12
1
30
TO800220
RIGHT CYLINDRICAL CROWN
1
31
OE300130
BEARING 625 ZZ
1
32
TO800225
CYLINDRICAL PINION
1
33
TO800215
LEFT CYLINDRICAL CROWN
1
34
TO800210
HANDLE FRAME
1
35
OE300105
MOTOR SCREW SET
1
36
TO800200
ENGINE SET
1
37
OE400110
CABLE LOCK SET
1
38
TO800202
CABLE WITH 2 FASTONS
1
39
OE600203
FASTON 4.8X0.5 STRAIGHT FEMALE
1
40
OE400115
SWITCH 12A
1
41
OE600200
SWITCH PROTECTION SHELL
1
42
OE400141
PASSACAVO
1
43
TO800300
EXTERNAL CABLE 0.50MT
1
44
OE600116
SPINA FRUIT
1
45
TO800130
HANDLE SCREW SET
1
46
TO800101
CARTER LEFT HANDLE 2018
1
47
TO800106
CARTER RIGHT HANDLE 2018
1
48
ATK180
THIS COMPLETE TELESCOPIC 1,8-2,4MT
1
49
ATK230
THIS TELESCOPICA COMPLETE 2,3-3,3MT
1
50
TO900116C
FULL SHORT TRANSMISSION SET
1
51
TO900116
COMPLETE LONG TRANSMISSION SET
1
52
ATK180S
SHORT ROD SET Ø28
1
53
ATK230S
SET THIS LUNGA Ø28
1
54
TO900225
CARBON Ø35 SHORT ROD SET
1
55
TO900220
Ø35 LONG CARBON ROD SET
1
56
TO900127
BUSHING SET
1
57
OR4087
GASKET OR4087 21.82X3.53
1
58
TO900120
BEARING 6703-ZZ
1
59
TO700255
SEEGER Ø23
1
60
OE500100
SET LOCK SYSTEM
1
61
OE500106
QUICK CLOSE SET
1
62
OE800150
EXTERNAL CABLE 15 MT WITH 32V BLADE FUSE
1
63
OE800151
2015/2016 BULK CARRIER SET FOR 15 MT CABLE
1
64
TO800150
BLADE FUSE 32V 15 A
1
65
TO800239
PRE-ISOLATED HEAD CONNECTOR
1
66
OE600111
TAKEN FRUIT
1
67
TO800241
CAPOCORDA PUNTALINO 4/6
1
68
OE800152
START PLIERS SET
1
69
FX100325
FERRITE
1
70
OE800153
FELT BAND
1
REV05-11/03/2021

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1.4 Specify components
1. rake
2. Comb support
3. Transmission body
4. Lock system
5. That telescopic
6. Motor body
7. switch
8. Cable with connector (0.50 m)
9. Cable with connector (15 m)
10. Fuse holder
11. Crocodile clamps for battery (12 V)
Short telescopic rod from 1.8 to 2.4 m.
Telescopic rod 2.3 to 3.3 m long.
2. SAFETY AND PREVENTION
It is very important to read this manual carefully in order to be able to minimize the risks
due to a reckless or incorrect use of the machine covered by the manual.
The user will have to instruct the operator on the risks due to the use of the machine, on
the devices prepared for safety and on the general safety rules provided for by the
directives and legislation of the country of use of the machine.
2.1. Safety signals (pictograms)
The dangerous situations related to the use of the machine are indicated in the manual
using the following symbol:
The same symbol is used onthe machineto highlightpotential residual risks which, despite
the adoption of all possible safety standards in the construction of the machine, it has not
been possible to eliminate completely for certain conditions of use.
N.B.: It is important to keep the signals on the machine always clean and therefore
clearly visible in order to allow users a quick identification of possible risk situations
during use.

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The staff undertakes to:
- always use the personal means of protection provided for in the legislation and
follow the information in this manual,
- comply with all the indications of danger and caution indicated on the machine,
- do not perform operations or interventions on the machine on your own initiative
that are not within your competence,
- report to your superior any problem or dangerous situation that may arise.
- The machine should only be used for the use for which it was designed.
- The machine must not be operated with the protections dismantled: the
safety barriers and the crankcases must not be removed or disengaged.
NB: Avoid wearing loose, fluttering clothes as they may get entangled in moving
parts of the machine. It is important to use suitable clothing. The operator must not
carry scissors or pointed tools in the pockets. Mention should be made of the
prohibition of transit and parking within range of the machine outside the operator.
2.2. Safety in use and maintenance
2.2.1. Safety in use
- Before putting the machine into operation, make sure that all the safety is perfectly
safe.
- The area in which the machine is used is to be considered a "Danger Zone", i.e. an
area in the vicinity of which the presence of an exposed person poses a risk to the
health and safety of that person. This is particularly the case in the case of the
presence of persons not trained in the use of the machine.
- The area surrounding the operating area of the machine must always be cleaned and
kept clear of any impediment. Make sure there are no people or animals in the
machine's use area
- When a person is "exposed" or is in a "danger zone", the operator must immediately
intervene by stopping the machine and possibly driving the person in question away.
- During the operation of the machine the operator must maintain a position that allows
full control of the machine so that it can intervene at any time and for any eventuality.
- Always make sure that the power supply is detached before you leave control of the
machine.
- Periodically check the integrity of the machine as a whole including protective
equipment.
2.2.2.Maintenance safety
- Before carrying out any maintenance work on the machine, make sure that the power
supply is detached.
- Maintenance operations must always be carried out by personnel qualified for these
specific functions.

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- At the end of maintenance and repair operations, before restarting the machine, the
technical manager must ensure that the work is completed, the safety restored and
that the protections have been reassembled.
During maintenance or repair operations, the use of suitable protective clothing such as:
Gloves Otoprotective Scile-proof shoes and anti crushing
Helmet
Adjustments, whether disengaged or without a crankcase, must be made by a single
operator; during these operations, access to the machine to non-workers is prohibited.
Avoid dust deposits on the machine, especially on the electric motor and suction filters.
NB: Do not direct water jets against the machine (e.g. for cleaning), they may
generate short circuit!
2.3. Ecology and pollution
2.3.1 Waste management
The use and maintenance of the machine generates waste products that
must be disposed of in compliance with the laws in force in the country where
the machine is used. The user of the machine is required to comply with any
recommendations of the manufacturers regarding the use of the products for
the normal operation, cleaning and maintenance of the machine.
Any special waste must be disposed of by contacting specialized firms
authorized for this purpose. Ensure the correct disposal of the waste through
the request of the receipt of "disposal". In the event of dismantling of the
machinery, see section 4.5.
2.3.2. User Policy
The crossed-out bin symbol on the equipment indicates that the product at the end of
its useful life must be collected separately from other waste and cannot be disposed
of like household waste.
The user who must/will want to get rid of this equipment may refer to a person
authorized to collect and recover such equipment or, alternatively, contact the
manufacturer of the equipment that manages its end of life and follow the system
indicated by it to allow its separate collection. In case of disposal in a foreign country,
contact the competent local authority.
Professional users will have to take care of agreeing on the disposal of the product at the
end of their life. Also refer to the website www.registroaee.it

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3. use
3.1 Handling and transport
The machine is easily transportable both in packed and free form. It is
recommended to pay attention to overhead power lines when it is transported
for its use.
3.2 Before use
Before commissioning the machine, the operator must have read and understood
all parts of this manual and in particular what is stated in Chapter 2 on safety.
Before using the machine for the first time:
- familiarize yourself with control devices and their functions,
- check that all machine components subject to wear or deterioration are in a
healthy state,
- ensure that all security systems are intact and that the fixed crankcases are in
the correct position.
3.3 connection
The machine must be connected exclusively to a well-charged battery of 12 Volts
via the clamps present at the end of the supplied power cable.
How to connect clamps:
- connect the RED CLAMP to the battery at the + sign
- connect the BLACK CLAMP to the battery at the sign -
NB:
-Do not connect clamps to generators, car batteries, agricultural vehicles or charging
groups that could generate potentially harmful current spikes for the machine. Do not use
the machine in contact with water.
- Be sure to screw the screw rings of the machine and cable connection sockets firmly,
to avoid movements on the contacts that would damage the operation of the sockets
themselves
3.4 Use of the machine
The machine is started by means of the switch placed on the handle. Once
started approach with the comb to the branch to shake. Pay attention to branches
especially laden with fruits.
- Hold the machine firmly with both hands and always work in stable condition on
the legs.
NB: Avoid touching moving parts of the machine in any way.
- To turn off the machine it is enough to return the switch to the opposite
position to the power-on position.
In the event that the machine is temporarily unused, it is important to place it in
a stable horizontal position in order to avoid risky falls.
Tips for use:
The wear of the mechanical and electronic components of the machine is closely
related to the mode of use of the machine itself. Therefore avoid insisting on the branch
to be shaken until determining the stop of the machine, this would result in a
mechanical and thermal overload of the components. Try to limit these locks as much
as possible, so you will extend the life of your tool!
In order to avoid dangerous overloads of effort that may cause damage to the comb, it
is recommended to intersperse the shaking action with regular breaks in order not to
solicit the tool beyond the standards for which it has been designed and tested.
It is not recommended to use low or deteriorated batteries

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Castellari S.r.l. • Lasie Street 16/E • IMOLA
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4 MAINTENANCE AND CLEANING
4.1 Routine maintenance
The long life of the machine and the lower operating cost depend on
compliance with this standard.
Periodic checks to be carried out:
1. Every 80 hours of work it is advisable to lubricate with high adhesive grease
the anti-rotation plugs on which the rotor works (n° 13 of the exploded)
2. At each harvest season it is recommended to disassemble the handle containing
the motor and the gearbox to clean the interior of dirty or aged grease, blow the
engine with clean compressed air from the residues of the brushes' charcoals,
grease the gears and close the handle.
The reported intervention times are to be considered indicative and are defined
considering normal conditions of use of the machine. They may vary according to the
mode of use of the machine and in relation to the characteristics of the environment
in which it is used, e.g. humidity level, air cleaning (presence of dust). In conditions of
heavy use, it is necessary to increase the number of
maintenance work. Before proceeding with any operation, make sure that the machine
is turned off and the clamps disconnected from the battery.
NB: Once the comb has been assembled, make sure before operation that the comb is
disassembled correctly, following the assembly instructions chapter "4.2.
and disassembly combs."
4.2 Comb assembly and disassembly
The machine is shipped with the combs disassembled. To mount, align the markings
on the rotor and comb and follow the following images.
Cleaning and lubrication of the machine
The machine must be cleaned at the end of the season in order to avoid deposits
of solid particles and dusts that can limit the efficiency of operation of the
mechanical parts.
4.3 Set-aside
In the event that a long rest period of the machinery is specified, the following
operations must be carried out:
disconnect the machine from the power supply;
clean the machine freeing it from any residues of dirt deposited on its
surface and inside it, between the mechanical parts;
carry out a check by replacing the damaged/worn parts from use; cover the
machine to avoid the deposit of dirt dust on its surface and inside it.
Carrying out the maintenance operations described above carefully involves
finding the machine in optimal operating conditions when the work resumes.

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4.4 Disposal of the machine
Disconnect the machine from the power supply and cut the connecting cable. The
machine consists of materials that can be recovered; in particular, iron recovery is
possible. Deliver your dismitted machine to an official materials recycling center.
Actively contribute to the protection of the environment by applying methods of
elimination and recovery also in relation to the packaging materials with which the
packaging of the machine is made. Your local authority will be able to inform you about
the most effective ways and possibilities for disposing of the old instrument in an
environmentally friendly manner.
4.5 Solving common problems –see website www.castellarisrl.com
problem
ORIGIN OF THE
PROBLEM
THE COMB
DOES NOT
START
COMB
FREEZES
DURING
WORK
THE COMB
WORKS
SLOWLY
CHECK THE
SAFETY
FUSE
*
*
LOW BATTERY
CHARGE LEVEL
*
4.6 Spare parts
In order to guarantee the safety and long life of the product, it is recommended to use
original spare parts exclusively. It is recommended to have specialist shelters or
maintenance operations carried out by specialized and authorized personnel.
5 WARRANTY CONDITIONS
The manufacturer guarantees the new factory product for a period of 12 (twelve months
from the date of purchase.
NB: Check, at the time of purchase, that the machine is intact and complete in its
components. Any complaints must be submitted within 7 days of receipt of the machine.
The warranty involves the free repair or replacement of those parts that are defective.
NB: Replacements or repairs of the warranty parts do not in any way imply an extension
of the warranty period. The buyer will only be able to assert his rights if he has complied
with the conditions relating to the performance of the guarantee.
5.1 Exclusion from warranty
The warranty lapses in the following cases:
- There is a manoeuvring error attributable to the operator,
- The damage is due to insufficient or incorrect maintenance,
- Damage caused by assembly of non-original parts or asa resultof repairs carried out
by the user without the consent of the manufacturer,
- If detailed instructions are not followed in this manual.
6 DECLARATION OF CONFORMITY
Directive 2006/42/EC of the European Parliament and of the Council.
I signed Castellari Enrico responsible for the production Castellari S.r.l.," Construction
scissors for agriculture", Via Lasie 16/E - 40026 IMOLA (BO) ITALIA declare under my
sole responsibility that the Fenix L-C V2 electric rake complies with the essential safety
and health protection requirements required by Directive 2006/42/EC of the European
Parliament and of the Council.

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CERTIFICATE DI GARANZIA · WARRANT CERTIFICATE ·
The ΡΟ
Product Name · Product's name
Product NJmbre · Ονομασια Προϊοντος
Name produced
Anno di immatricolazione prodotto · Registration’s year of the product
Ano de matriculacion del producto · Ετος Καταχωρησης Του Προϊοντος Στο Μητρωο
Year of registration of the product
Date of purchase · Purchasing dates
Date of purchase · Ημερομηνια Αγορας
Date achat
Castellari Srl guarantees its products against manufacturing defects for 1 year from the date of
purchase. Submit/ship this coupon together with invoice/receipt in case of service request.
Castellari Srl guarantees that its products are free from manufacturing defects for 1 year from the
purchase date.
Please, to request technical support, submit/send this form together with the invoice/receipt of
purchase of the goods.
The company Castellari Srl guarantees its products against manufacturing defects for 1 year from
the date of purchase.
Present/send this coupon along with the invoice/receipt in case of requesting assistance.
Castellari Srl guarantees its products for manufacturing
defects for 1 year from the date of purchase.
Present /send this coupon withthe calendar/receiptin case you request
support.
Castellari Srl guarantees its products against manufacturing defects for one year from the date
of purchase. Present / delivered this coupon as well as the invoice / receipt in case of
assistance request.
Dealer's stamp
Dealer's stamp
Dealer Seal
Sales Store Seal

FENIX V2
Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
NOTE

FENIX V2
NOTE
Castellari S.r.l. • Via Lasie 16/E • IMOLA (BO)

FENIX V2
Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
NOTE

®
Via Lasie 16/E - 40026 IMOLA (Bo) Tel.
+39 0542.43659 - [phone]
Fax [phone]
www.castellarisrl.com - [email protected]
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