Castellari FENIX V2 Guide

®
ELECTRIC RAKE
FENIX V2

FENIX V2
2
Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
The language manual is available on the www.castellarisrl.com
Use and maintenance manual: www.castellarisrl.com
Manuale de uso y mantenimiento: www.castellarisrl.com
MANUFACTURE OF USE AND MAINTENANCE : www.castellarisrl.com
1.2 Subjects to whom the manual is addressed............................................ 4
1.3 Intended and unforeseen uses of the machine....................................... 4
1.4 Protections and safety devices .............................................................. 4
1.5Risks arising from the use of the machine ............................................... 8
1.5.1 Noise risk ............................................................................................................ 8
1.5.2 Vibration risk ...................................................................................................... 8
1.6Fenix L-C V2 Components ........................................................................ 6
2. SAFETY AND PREVENTION.................................................................... 10
2.1.Safety signals (pictograms) .................................................................. 10
2.2.Safety in use and maintenance ............................................................ 11
2.2.1. Safety in use...................................................................................................... 11
2.2.2. Maintenance safety.......................................................................................... 11
2.3.Ecology and pollution.......................................................................... 12
2.3.1 Waste management........................................................................................... 12
2.3.2. User Policy......................................................................................................... 12
3. Use...................................................................................................... 13
3.1 Handling and transport........................................................................ 13
3.2Before use ........................................................................................... 13
3.3connection........................................................................................... 13
3.4Use of the machine .............................................................................. 13
4MAINTENANCE AND CLEANING .............................................................. 14
4.1 Routine maintenance .......................................................................... 14
4.2Comb assembly and disassembly.......................................................... 14
4.3Set-aside.............................................................................................. 14
4.4Disposal of the machine ....................................................................... 15
4.6Spare parts .......................................................................................... 15
5WARRANTY CONDITIONS ....................................................................... 15
5.1Exclusion from warranty ...................................................................... 15
6DECLARATION OF CONFORMITY........................................................... 15

FENIX V2
3
Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
DESCRIPTION OF THE GENERAL CHARACTERISTICS OF THE
MACHINE
1.1 Purpose of the manual
This manual collects the necessary instructions for a correct and safe use of the electric rake
collect olives "Fenix L-C V2", hereafter also defined as "machine", made by Castellari S.r.l., of
Imola (BO).
Before using the machine it is important to read and carefully follow the instructions indicated
in this manual as compliance with the indications given, together with proper maintenance,
depends on the smooth operation and durability of the machine itself.
NB: This manual is an integral part of the machine, it must always accompany it in any
movement or resale. It is recommended to keep it in a safe place of which all possible users
must be informed.
Machine identification
The machine is equipped with an identification plate on which the following data are given:
Name of manufacturer and full address;
Product name;
Indication of PPE to be used;
Indication of danger.
"CE" mark and year of production are printed directly on the tool.
Machine description and technical data
Fenix V2 is a machine designed to make it easier and easier to harvest olives in complete
respect of the plant. The shape and movement of the teeth of the rake are in fact such as to
prevent violent mechanical stresses that could damage the plant.
The fall of the fruits occurs by the slight shaking caused by the movement of the comb. The
motorization group with the reduction gears is positioned at the bottom of the machine.
The operating head is located at the end of an extendable telescopic rod that allows the head
with the comb to reach the foliage of the trees on which to collect the fruits.
The telescopic maneuvering rod is equipped with a quick locking system for easy and fast
adjustment of the appropriate working length. The machine is equipped with a 15-meter
extension cable at the ends of which two pliers are fixed for connection to the power battery.
TECHNICAL DATA:
Power supply, direct current
Voltage12 Volts
Length1.8 –2.3 m 2.3 –3.3 m
Weight2.44 kg
Power cable length15 m
Frequency revolutions1100/min.
Engine power80 Watts
Recommended battery60-80 Ah based on usage

FENIX V2
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Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
1.2 Subjects to whom the manual is addressed
This manual is the indispensable guide for all users who, in various ways, can use or
take care of the machine in carrying out different tasks. Here are the possible
professional profiles:
user:
Person, entity or company that buys or rents the machine and intends to use it for the
purpose- His is the responsibility of the machine and the trainingof those who work around
it.
operator:
Person trained to use the machine.
It is able to conduct the machine through the use of the controls arranged on the push
button, it can intervene only to make simple adjustments. It is not allowed to perform
maintenance on the electrical or mechanical system of the machine.
Mechanical maintainer:
Specialized technician able to intervene on mechanical organs and transmissions to carry
out all the necessary maintenance and repairs. It is not allowed to carry out electrical
maintenance on the machine.
Electric maintainer:
Specialized technician able to operate in the presence of voltage inside electrical panels
or derivation boxes. It is not allowed to perform maintenance on mechanical parts.
1.3 Intended and unforeseen uses of the machine
The machine is intended to be used exclusively for harvesting olives by vibration.
It is intended for professional use. Operators must be eligible and be able to read and
understand what is stated in this manual. The machine should be used taking into account
the current rules on accident prevention, the conditions of use and the characteristics of
the machine itself.
Danger:
Be careful not to use the machine in environments with an
explosive atmosphere!
1.4 Protections and safety devices
The machine is equipped with safety devices to protect the operator from all moving parts
of the same.
Protective Carter: A fixed device that prevents direct contact with moving organs or
dangerous parts of the machine. The protection can only be removed through the use of
special tools.
When the machine is in operation, the protective crankcase must be properly mounted.
Electrical interruption device: Allows the immediate interruption of all functions of the
machine in case of an anomaly of the same.

FENIX V2
5
Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
The intervention of this protection emergency stop of the machine. In order for it to
be reactivated, it is necessary to restore the device that caused the shutdown
(fuse).
1.2 Risks arising from the use of the machine
1.2.1 Noise risk
The sound level was detected by measuring the emission with machine in motion in
accordance with THE UNI EN ISO 11201 : 2010 regulations. The following values
have been collected:
- Average sound pressure LpA (A) dB 76.49
The values found conclude that the operation of the machine involves
a high level of noise.
During the use of the machine it is therefore mandatory to use otoprotectors
such as headphones or earplugs, to avoid the onset of damage to the hearing
apparatus over time.
1.2.2 Vibration risk
The vibration level was measured with the machine in motion in accordance with
THE UNI EN ISO 5349-2 : 2015 regulations for the evaluation of vibrations
transmitted to the MANO-BRACCIO system.
The following value has been collected:
Hand-arm vibration level: 13.10 m/s2 considering an average 15-minute usage time over
an 8-hour working day.
It is advisable to evaluate according to local laws the possible use of DPIdi use the tool in
combination with appropriate PPE.

FENIX V2
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Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
1.3 Fenix L-C V2 Components

FENIX V2
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Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
FENIX L/C V2
POS.
SET CODE
SET DESCRIPTION
PACK
1
FX100310
FENIX COMB SET
1
2
FX100320
SHORT FENIX CARBON ROD
1
3
FX100321
MEDIUM FENIX CARBON ROD
1
4
FX100322
LONG FENIX CARBON ROD
1
5
FX100135
FENIX COMB ROD SUPPORT SET
1
6
FX100306
5X14 ELASTIC PLUG
1
7
TO700230
COMBS LOCK SET
1
8
FX100330
SHORT FENIX HEAD SET
1
9
FX100340
FENIX LONG HEAD SET
1
10
TO800209
ROTOR SET
1
11
SGR8
SEEGER Ø8
1
12
TO700130
BEARING 698ZZ
1
13
FX100210
TRANSMISSION SHAFT
1
14
TO700265
DUST PROTECTION SET
1
15
TO700175
BEARING 6000-2Z
1
16
FX100200
PLATE WITH PLUGS
1
17
FX100220
FENIX SHORT COUNTERWEIGHT
1
18
FX100222
FENIX LONG COUNTERWEIGHT
1
19
TO700110
SEEGER Ø10
1
20
FX100205
LOWER BEARING SUPPORT
1
21
TO700135
BEARING 6900-2Z
1
22
VTCE 3X14
FAST TCEI M3X14
1
23
GIVEN AM3
M3 SELF-LOCKING NUT
1
24
FX100100
LEFT CARTER
1
25
FX100110
CARTER RIGHT
1
26
FX100115
SET VITI CARTER FENIX
1

FENIX V2
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Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)

FENIX V2
9
Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
21
TO700135
BEARING 6900-2Z
1
23
GIVEN AM3
M3 SELF-LOCKING NUT
1
27
TO900200
CHASSIS SET COMPLETE WITH GEARS
1
28
TO800205
TRANSMISSION SHAFT SET
1
29
VTCE 3X12
FAST TCEI M3X12
1
30
TO800220
RIGHT CYLINDRICAL CROWN
1
31
OE300130
BEARING 625 ZZ
1
32
TO800225
CYLINDRICAL PINION
1
33
TO800215
LEFT CYLINDRICAL CROWN
1
34
TO800210
HANDLE FRAME
1
35
OE300105
MOTOR SCREW SET
1
36
TO800200
ENGINE SET
1
37
OE400110
CABLE LOCK SET
1
38
TO800202
CABLE WITH 2 FASTONS
1
39
OE600203
FASTON 4.8X0.5 STRAIGHT FEMALE
1
40
OE400115
SWITCH 12A
1
41
OE600200
SWITCH PROTECTION SHELL
1
42
OE400141
PASSACAVO
1
43
TO800300
EXTERNAL CABLE 0.50MT
1
44
OE600116
SPINA FRUIT
1
45
TO800130
HANDLE SCREW SET
1
46
TO800101
CARTER LEFT HANDLE 2018
1
47
TO800106
CARTER RIGHT HANDLE 2018
1
48
ATK180
THIS COMPLETE TELESCOPIC 1,8-2,4MT
1
49
ATK230
THIS TELESCOPICA COMPLETE 2,3-3,3MT
1
50
TO900116C
FULL SHORT TRANSMISSION SET
1
51
TO900116
COMPLETE LONG TRANSMISSION SET
1
52
ATK180S
SHORT ROD SET Ø28
1
53
ATK230S
SET THIS LUNGA Ø28
1
54
TO900225
CARBON Ø35 SHORT ROD SET
1
55
TO900220
Ø35 LONG CARBON ROD SET
1
56
TO900127
BUSHING SET
1
57
OR4087
GASKET OR4087 21.82X3.53
1
58
TO900120
BEARING 6703-ZZ
1
59
TO700255
SEEGER Ø23
1
60
OE500100
SET LOCK SYSTEM
1
61
OE500106
QUICK CLOSE SET
1
62
OE800150
EXTERNAL CABLE 15 MT WITH 32V BLADE FUSE
1
63
OE800151
2015/2016 BULK CARRIER SET FOR 15 MT CABLE
1
64
TO800150
BLADE FUSE 32V 15 A
1
65
TO800239
PRE-ISOLATED HEAD CONNECTOR
1
66
OE600111
TAKEN FRUIT
1
67
TO800241
CAPOCORDA PUNTALINO 4/6
1
68
OE800152
START PLIERS SET
1
69
FX100325
FERRITE
1
70
OE800153
FELT BAND
1
REV05-11/03/2021

FENIX V2
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Castellari S.r.l. • Lasie Street 16/E • IMOLA
(WILL)
1.4 Specify components
1. rake
2. Comb support
3. Transmission body
4. Lock system
5. That telescopic
6. Motor body
7. switch
8. Cable with connector (0.50 m)
9. Cable with connector (15 m)
10. Fuse holder
11. Crocodile clamps for battery (12 V)
Short telescopic rod from 1.8 to 2.4 m.
Telescopic rod 2.3 to 3.3 m long.
2. SAFETY AND PREVENTION
It is very important to read this manual carefully in order to be able to minimize the risks
due to a reckless or incorrect use of the machine covered by the manual.
The user will have to instruct the operator on the risks due to the use of the machine, on
the devices prepared for safety and on the general safety rules provided for by the
directives and legislation of the country of use of the machine.
2.1. Safety signals (pictograms)
The dangerous situations related to the use of the machine are indicated in the manual
using the following symbol:
The same symbol is used onthe machineto highlightpotential residual risks which, despite
the adoption of all possible safety standards in the construction of the machine, it has not
been possible to eliminate completely for certain conditions of use.
N.B.: It is important to keep the signals on the machine always clean and therefore
clearly visible in order to allow users a quick identification of possible risk situations
during use.