Castellari VERTIGO 30V User manual

VERTIGO 30V
VERTIGO
CARBON 30V
ELECTRIC RAKE
USER MANUAL AND
MAINTENANCE

VERTIGO 30V - VERTIGO CARBON 30V
2
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
index
The language manual is available on the www.castellarisrl.com
Use and maintenance manual: www.castellarisrl.com
User and maintenance manual: www.castellarisrl.com
ΕΓΧΕΙΡΙΔΙΟ ΧΡΗΣΗΣ ΚΑΙ ΣΥΝΤΗΡΗΣΗΣ:
www.castellarisrl.com
1DESCRIPTION OF THE GENERAL CHARACTERISTICS OF THE MACHINE ....................................................3
1.1 Purpose of the manual ............................................................................................................3
1.2 Machine identification ............................................................................................................3
1.3 Machine description and technical data....................................................................................3
1.3.1 Description of the control unit ............................................................................................4
1.4 Subjects to whom the manual is addressed...............................................................................4
1.5 Intended and unforeseen uses of the machine ..........................................................................5
1.6 Protections and safety devices .................................................................................................5
1.7 Risks arising from the use of the machine .................................................................................5
1.7.1. Noise risk ..........................................................................................................................5
1.7.2. Vibration risk.....................................................................................................................5
1.8 VERTIGO components L_C 30V / VERTIGO CARBON L-C 30V.................................................................6
1.9.Specify Components.......................................................................................................................10
2SAFETY AND PREVENTION ...............................................................................................................10
2.1 Safety signals (pictograms)..............................................................................................................10
2.2 General safety standards.......................................................................................................10
2.3 Safety in use and maintenance ...................................................................................................11
2.3.1 Safety in use................................................................................................................................11
2.2.1 Maintenance safety..........................................................................................................11
2.4 Ecology and pollution.................................................................................................................11
2.4.1 Waste management .........................................................................................................11
2.4.2 User information..............................................................................................................11
3use.................................................................................................................................................12
3.1 Handling and transport .......................................................................................................................12
3.2 Before use ................................................................................................................................. 12
3.3 connection................................................................................................................................. 12
3.4 Use of the machine ....................................................................................................................12
4MAINTENANCE AND CLEANING........................................................................................................12
4.1 Routine maintenance .....................................................................................................................13
4.2 Assembly and disassembly of combs............................................................................................13
4.3 Cleaning and lubrication of the machine......................................................................................13
4.4 Set-aside ...................................................................................................................................13
4.5 Dismantling of the machine ........................................................................................................13
4.6Spare parts................................................................................................................................14
5WARRANTY CONDITIONS ................................................................................................................14
5.1 Exclusion from warranty .................................................................................................................14
6DECLARATION OF CONFORMITY.......................................................................................................14

VERTIGO 30V –VERTIGO CARBON 30V
3
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1 DESCRIPTION OF THE GENERAL CHARACTERISTICS OF THE MACHINE
1.1Purpose of the manual
This manual collects the necessary instructions for a correct and safe use of the
electric rake collect olives "VERTIGO C-L 30V" and "VERTIGO CARBON C-L 30V"
below also defined as "machine", made by Castellari S.r.l., of Imola (BO). Before using
the machine it is important to read and carefully follow the instructions in this manual
as compliance with the indications given, together with proper maintenance, depends
on the regular operation and durability of the machine itself.
NB: This manual is an integral part of the machine, it must always accompany it
in any movement or resale. It is recommended to keep it in a safe place of which
all possible users must be informed.
1.2 Machine identification
The machine is equipped with an identification plate on which the following
data are given:
•Name of manufacturer and full address;
•Product name;
•Indication of PPE to be used;
•Indication of danger.
"CE" mark and year of production are printed directly on the tool.
1.3Machine description and technical data
Vertigo (C-L 30V –CARBON C-L 30V) is a machine designed to make
it easier and easier to harvest olives in complete respect of the plant.
The shape and movement of the teeth of the rake are in fact such as to
prevent violent mechanical stresses that could damage the plant.
The fall of the fruits occurs for the slight shaking caused by the movement of
the combs. The motorization group with the reduction gears is positioned at the
top of the machine.
The operating head is located at the end of a telescopic rod that allows the head
with the comb to reach the foliage of the trees on which to collect the fruits.
The telescopic manoeuvring rod is equipped with a quick locking system for
appropriate, easy and fast working length adjustment. The machine is
equipped with a 15-meter extension cable at the ends of which two pliers are
fixed for connection to the power battery.
TECHNICAL DATA:
Power supply, direct current 12V
Peso VERTIGO C-L 30V 2.5 kg 2.8 kg
Peso VERTIGO CARBON C-L 30v 2,3kg 2,6kg
Cable length with power unit 15 m
Frequency of revolutions 100/min
Engine power 500 Watts
Recommended battery 70 Ah –90 Ah depending on usage

VERTIGO 30V - VERTIGO CARBON 30V
4
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1.3.1 Description of the control unit
Control unit with battery charge level control, maximum absorption limiter of protection,
thermal safety and fuse of plant protection.
LED function scheme:
1.4 Subjects to whom the manual is addressed
This manual is the indispensable guide for all users who, in various ways, can use or
take care of the machine in carrying out different tasks. Here are the possible
professional profiles:
user:
Person, entity or company that buys or rents the machine and intends to use it for the
purpose- His is the responsibility of the machineand the trainingof those who work around
it.
operator:
Person trained to use the machine.
It is able to conduct the machine through the use of the controls arranged on the push
button, it can intervene only to make simple adjustments. It is not allowed to perform
maintenance on the electrical or mechanical system of the machine.
Mechanical maintainer:
Specialized technician able to intervene on mechanical organsand transmissions to carry
out all the necessary maintenance and repairs. It is not allowed to carry out electrical
maintenance on the machine.
Electric maintainer:
Specialized technician able to operate in the presence of voltage inside electrical panels
or derivation boxes. It is not allowed to perform maintenance on mechanical parts.

VERTIGO 30V –VERTIGO CARBON 30V
5
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1.5 Intended and unforeseen uses of the machine
The machine is intended to be used exclusively for harvesting olives by vibration.
It is intended for professional use. Operators must be eligible and be able to read and
understand what is stated in this manual. The machine should be used taking into
account the current rules on accident prevention, the conditions of use and the
characteristics of the machine itself.
danger:
Be careful not to use the machine in environments with an
explosive atmosphere, and do not use in case of bad weather or
thunderstorms!
1.6 Protections and safety devices
The machine is equipped with safety devices to protect the operator from all moving
parts of the same.
Protective Carter: A fixed device that prevents direct contact with moving organs or
dangerous parts of the machine. The protection can only be removed through the use of
special tools.
When the machine is in operation, the protective crankcase must be properly mounted.
Electrical interruption device: Allows the immediate interruption of all functions of the
machine in case of an anomaly of the same. The intervention of this protection involves
the emergency stop of the machine. In order for it to be reactivated, the device that caused
the shutdown (fuse) must be restored by placing the start button in the stop position before
the reset.
1.7 Risks arising from the use of the machine
1.7.1. Noise risk
The sound level was detected by measuring the emission with machine in motion in
accordance with ISO 11201: 2010. The following values have been collected:
- Average sound pressure LpA (A) dB 79.72
The values found conclude that the operation of the machine
high noise level.
During the use of the machine it is therefore mandatory to use Otoprotector
operators such as headphones or earplugs, to avoid the onset, over time, of
damage to the auditory apparatus.
1.7.2. Vibration risk
The vibration level was measured with the machine in motion in accordance with
THE UNI EN ISO 5349-2 : 2015 regulations for the evaluation of vibrations
transmitted to the MANO-BRACCIO system.
The following value has been collected:
Hand-arm vibration level: 12.51 m/s2 considering the heaviest use of
open machines 3 meters.
It is advisable to evaluate, according to local laws, the possible use of PPE.

VERTIGO 30V - VERTIGO CARBON 30V
6
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1.8 VERTIGO components L_C 30V / VERTIGO CARBON L-C 30V

VERTIGO 30V –VERTIGO CARBON 30V
7
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
VERTIGO L/C 30V - VERTIGO CARBON L/C 30V
POS.
SET
CODE
SET DESCRIPTION
PACK
1
VE500170
ELECTRIC VERTIGO MOTOR SET
1
2
VE300305
VERTIGO CHASSIS SET COMPLETE WITH GEARS
1
3
VE300315
VERTIGO CHASSIS SET COMPLETE WITH BEARINGS
1
4
VE300130
CUSCINETTO 625 ZZ NMB
1
5
OE300115
CONICAL CROWN
1
6
OE300120
CYLINDRICAL PINION
1
7
OE300140
BEARING FIXING KIT
1
8
VE300135
CUSCINETTO 626 ZZ NMB
1
9
OE300125
CYLINDRICAL CROWN WITH PARTNA
1
10
VE500136
COMPLETE ELECTRIC VERTIGO CONNECTING ROD SET
1
11
VE500140
ELECTRIC VERTIGO CONNECTING ROD SET
1
12
OE300105
MOTOR SCREW SET
1
13
VE500110
LOWER CARTER SET
1
14
VE500100
UPPER CARTER SET
1
15
OE300200
BUSHING COMB SUPPORT
1
16
OE400110
SET BLOCCACAVO
1
17
VE500190
ELECTRIC VERTIGO CARTER SCREW SET
1
18
VE500200
ELECTRIC VERTIGO COMB SET
1
19
VE500106
ELECTRIC VERTIGO TEETH SUPPORT SET
1
20
VE500130
VERTIGO ELECTRIC BEARING SPACER BUSHING
1
21
OE300135
BEARING 626 ZZ
1
22
VE100120
COMB TOOTH VERTIGO
1
23
VE500185
ELECTRIC VERTIGO GENERATORS
1
24
VE500115
ELECTRIC VERTIGO EXTERNAL DUST SET
1

VERTIGO 30V - VERTIGO CARBON 30V
8
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)

VERTIGO 30V - VERTIGO CARBON 30V
9
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
16
OE400110
SET BLOCCACAVO
1
25
OE300320
COMPLETE HANDLE SET OLIVANCE EP 2016-2017 WITH
CABLE
1
26
OE400106
LOWER SHELL
1
27
OE400100
UPPER SHELL
1
28
OE400141
PASSACAVO
1
29
OE800400
EXTERNAL CABLE 0.50 MT 2015-2016
1
30
OE600204
FASTON 4.8X0.5 FEMALE 90°
1
31
OE600116
SPINA FRUIT
1
32
OE600200
SWITCH PROTECTION SHELL
1
33
OE400115
SWITCH 12A
1
34
OE400130
HANDLE SCREW SET
1
35
OE608001
TELESCOPIC ROD SET 2-3 MT (VERTIGO L 30V)
1
36
OE608002
SET ASTA TELESCOPICA 1,5-2,2 MT (VERTIGO C 30V)
1
37
OE608003
SET THIS INTERNA OLIVANCE 2-3 MT
1
38
OE608004
SET THIS INTERNA OLIVANCE 1,5-2,2 MT
1
39
CA
OR134
GASKET OR 25.80X3.53 (VERTIGO L/C 30V)
1
40
TO900210
ALUMINIUM LONG ROD SET Ø35
1
41
TO900215
ALUMINIUM Ø35 SHORT ROD SET
1
42
OE500100
SET LOCK SYSTEM
1
43
OE500106
QUICK CLOSE SET
1
44
OE609012
TELESCOPIC ROD CABLE 2-3 MT
1
45
OE609013
TELESCOPIC ROD CABLE 1.5-2.2 MT
1
46
OE600203
FASTON 4.8X0.5 STRAIGHT FEMALE
1
47
VE500220
CABLE 15 MT WITH VERTIGO CONTROL UNIT
1
48
TO500115
CONTROL UNIT CABLE 14 MT
1
49
OE600111
TAKEN FRUIT
1
50
TO500100
CONTROL UNIT CABLE 0.8 MT
1
51
TO500151
15 MT 30V CABLE BULK CARRIER SET
1
52
TO500160
BLADE FUSE 32V 30A
1
53
TO800239
PRE-ISOLATED HEAD CONNECTOR
1
54
OE800152
START PLIERS SET
1
55
VE500210
CONTROL UNIT COMPLETE WITH VERTIGO HEATSINK
1
56
TO500145
LID WITH SCREWS FOR CONTROL UNIT
1
57
TO500107
LOCK 2X6 CABLE
1
58
OE300175
CUSCINETTO FL 608 ZZ
1
59
VE625000
SET ASTA TELESCOPICA 2-3 MT (VERTIGO CARBON L
30V)
1
60
VE626000
SET ASTA TELESCOPICA 1,5-2,2 MT (VERTIGO CARBON C
30V)
1
61
VE630000
SET ASTA INTERNA VERTIGO CARBON 2-3 MT
1
62
VE631000
SET ASTA INTERNA VERTIGO CARBON 1.5-2.2 MT
1
63
VE635000
SET ASTA LUNGA VERTIGO CARBON Ø35
1
64
VE636000
VERTIGO CARBON Ø35 SHORT ROD SET
1
65
OR4087
GASKET OR4087 21.82X3.53 (VERTIGO CARBON L/C 30V)
1
66
OE800153
VELCRO BAND
1
REV01-22/02/2021

VERTIGO 30V - VERTIGO CARBON 30V
10
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1.9.Specify Components
1. Rake with pull-out combs
2. Motor-gearbox body protected by the crankcase
3. Corpo bloccaggio lock system
4. That telescopic C 1.9-2.4 m | L 2.4 - 3.2 mt
5. grip
6. Cable with 50 cm connector
7. Cable with connector 14 mt
8. Control unit 30V
9. Portafusibili (30 Amp)
10. Starter pliers for battery (12 V)
Short telescopic rod (aluminum or carbon) from 1.9 to 2.4 m.
Long telescopic rod (aluminum or carbon) from 2.4 to 3.2 m.
2 SAFETY AND PREVENTION
It is very important to read this manual carefully in order to be able to minimize the risks due to a
reckless or incorrect use of the machine covered by the manual. The user will have to instruct the
operator on the risks due to the use of the machine, on the devices prepared for safety and on the
general safety rules provided for by the directives and legislation of the country of use of the
machine.
2.1 Safety signals (pictograms)
The dangerous situations related to the use of the machine are indicated in the manual using the
following symbol:
The same simbolo is used on the machine to highlight
potential residual risks which, despite the adoption of all possible safety standards in the construction
of the machinery, could not be completely eliminated for certain conditions of use.
N.B.: It is important to keep the signals on the machine always clean and therefore clearly
visible in order to allow users a quick identification of possible risk situations during use.
2.2General safety standards
The staff undertakes to:
- always use the personal protective equipment provided for by the legislation and follow the
information in this manual
- comply with all the indications of danger and caution indicated on the machine,
- do not perform operations or interventions on the machine on your own initiative that are not
within your competence
- report to your superior any problem or dangerous situation that may arise
- The machine should only be used for use for which it has been designed
- The machine must not be operated with the protections disassembled: the safety
barriers and the crankcases must not be removed or disengaged
NB: Avoid wearing loose, fluttering clothes as they may get entangled in moving parts of
the machine. It is important to use suitable clothing. The operator must not carry scissors
or pointed tools in the pockets. Mention should be made of the prohibition of transit and
parking within range of the machine outside the operator.