Cattron CANplus CP1000 User manual

CANplusTM CP1000
Control Panel Operation Manual
9M02-1000-A059-EN

CANplusTM CP1000
Control Panel Operation Manual
2
9M02-1000-A059-EN
Revision 2.0
Revision History
VERSION
DATE
NOTES
1.0
12/2019
2.0
12/2020
Document rebranded and contact information updated
Any information furnished by Cattron™ and its agents is believed to be accurate and reliable. All specifications are subject to change without notice.
Responsibilityforthe use andapplication ofCattronproductsrestswiththeendusersinceCattronanditsagentscannotbeawareofallpotentialuses.
Cattronmakesnowarrantiesastonon-infringementnorastothefitness, merchantability,orsustainabilityofanyCattronproductsforanyspecific
or general uses. Cattron Holdings, Inc., or any ofits affiliates or agents shall notbe liable for incidental or consequential damages of any kind. All
Cattronproductsaresoldpursuantto theTermsandConditionsof Sale,a copyof whichwillbe furnishedupon request.Whenusedas a tradename herein,
Cattron means Cattron Holdings, Inc. or one or more subsidiaries of Cattron Holdings, Inc. Cattron™, corresponding logos, and other marks are
trademarks or registered trademarks of Cattron Holdings, Inc. Other marks may be the property of third parties. Nothing herein provides a license
underanyCattronoranythirdpartyintellectualpropertyright.

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Contents
1 Important Safety and Emissions Information ......................................................................................................6
1.1 Safety Notation.........................................................................................................................................6
1.2 Safety Instructions....................................................................................................................................6
1.3 Auxiliary Engine Stop Disclaimer.............................................................................................................7
1.4 General Emissions Disclaimer.................................................................................................................8
1.5 Exhaust Emissions Compliance Disclaimer.............................................................................................8
2 Overview..............................................................................................................................................................9
3 Display...............................................................................................................................................................10
3.1 Button Bar..............................................................................................................................................10
3.2 Gauge Pages.........................................................................................................................................11
3.3 Status and Autostart Gauge...................................................................................................................11
3.4 Autostart and Throttling Dashboards.....................................................................................................12
3.4.1 Autostart....................................................................................................................................12
3.4.2 Throttling...................................................................................................................................12
3.5 Active Alarms.........................................................................................................................................13
3.6 Alarm List...............................................................................................................................................13
3.7 Service Timers.......................................................................................................................................14
3.8 Menus ....................................................................................................................................................15
3.8.1 Menu Tree.................................................................................................................................15
3.8.2 Access Levels...........................................................................................................................20
3.8.3 Quick Access Menu ..................................................................................................................21
4 Engine Setup.....................................................................................................................................................22
4.1 Electronically Governed Engines...........................................................................................................22
4.2 Mechanically Governed Engines ...........................................................................................................22
5 Manual Operation..............................................................................................................................................23
5.1 Throttle Control ......................................................................................................................................23
5.2 Ramp Throttle ........................................................................................................................................23
5.3 Rotary Throttle Control...........................................................................................................................24
5.4 Stopping the Engine...............................................................................................................................24
6 Autostart Operation ...........................................................................................................................................25
6.1 Prerequisites ..........................................................................................................................................25
6.2 Enabling Autostart..................................................................................................................................25

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6.3 Autostart Menu.......................................................................................................................................25
6.4 Behavior.................................................................................................................................................25
6.4.1 Configuring Operation...............................................................................................................26
6.4.2 Configuring Start and Stop Events............................................................................................26
6.4.3 Configuring the Transducer ......................................................................................................28
6.4.4 Configuring Start and Stop Delays............................................................................................30
6.4.5 Ramp Profile .............................................................................................................................30
6.4.6 Configuring RPM and Time Profile Settings .............................................................................31
6.5 Transducers ...........................................................................................................................................31
6.5.1 Autostart Triggers......................................................................................................................31
6.5.2 Setup.........................................................................................................................................31
6.6 Scheduler...............................................................................................................................................32
6.7 Timed Run..............................................................................................................................................32
7 Configuration .....................................................................................................................................................33
7.1 Display Menu .........................................................................................................................................33
7.2 CANplusTM Customizer Software Suite and CANplusTM Config Kit....................................................33
7.3 CANplusTM Customizer Software Suite and a USB Drive....................................................................33
8 Firmware Update...............................................................................................................................................34
8.1 Updating via USB Drive .........................................................................................................................34
8.1.1 Preparation................................................................................................................................34
8.1.2 Procedure..................................................................................................................................34
9 Miscellaneous....................................................................................................................................................35
9.1 Emissions System Functionality ............................................................................................................35
9.2 CP1000 Panel Wiring.............................................................................................................................35
9.2.1 Typical J1939 Wiring Topology.................................................................................................36
9.2.2 Engine Harness Connector.......................................................................................................36
9.2.3 Sealed Connectors ...................................................................................................................37
9.2.4 Unsealed Connectors ...............................................................................................................37
9.2.5 Harness Routing .......................................................................................................................37
9.3 Engine Starter Excitation Connection....................................................................................................37
9.3.1 Starter Relay.............................................................................................................................37
9.3.2 Battery Circuit Requirements....................................................................................................38
9.3.3 Battery Positive Connection......................................................................................................38

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9.3.4 Voltage Drop.............................................................................................................................38
9.3.5 Suppression of Voltage Transients (Spikes).............................................................................38
9.3.6 Welding on Equipment with Electronic Controls.......................................................................39
9.4 Control System Troubleshooting............................................................................................................39
9.4.1 Testing a Warning or Shutdown................................................................................................40
9.4.2 Testing CAN..............................................................................................................................40
9.5 Diagnostic Trouble Codes (DTC)...........................................................................................................41
9.5.1 Typical SPNs.............................................................................................................................41
9.5.2 FMI............................................................................................................................................41
10 Certifications......................................................................................................................................................43
10.1 FCC Part 15 Certification.......................................................................................................................43
10.2 Industry Canada Certification.................................................................................................................44
11 Technical Support..............................................................................................................................................45

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1 Important Safety and Emissions Information
1.1 Safety Notation
This manual uses the following conventions to present IMPORTANT SAFETY INFORMATION to you. Please
read and follow ALL SAFETY INSTRUCTIONS.
WARNING
IMPORTANT AND URGENT SAFETY INFORMATION –A HAZARD THAT WILL, IF NOT AVOIDED,
CAUSE SERIOUS INJURY OR LOSS OF LIFE.
CAUTION
IMPORTANT SAFETY INFORMATION – A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR
LOSS OF LIFE.
Note: Additional Important Information
1.2 Safety Instructions
Please read and follow all safety instructions.
CAUTION
THIS DOCUMENT MUST BE COMPLETELY READ AND UNDERSTOOD PRIOR TO INSTALLING,
TESTINGOROPERATINGTHEEQUIPMENTDESCRIBEDWITHIN. FURTHER,THISDOCUMENT
MUST BE RETAINED FOR CURRENT AND FUTURE USERS OF THIS EQUIPMENT. FAILURE TO
STRICTLY FOLLOW THE WARNINGS AND DANGERS PRESENTED WITHIN THIS DOCUMENT
COULD RESULT IN DAMAGE TO EQUIPMENT, DAMAGE TO PROPERTY, BODILY INJURY OR
DEATH.
CAUTION
CANPLUSTM PRODUCTS ARENOT DESIGNEDORAPPROVEDFORUSE AS CRITICAL
COMPONENTS OF ANY SAFETY DEVICE OR SYSTEM THAT IS INTENDED TO PREVENT
BODILY INJURY, PROTECT LIFE OR PREVENT PROPERTY DAMAGE.
CAUTION
THE SPECIFYING ORIGINAL EQUIPMENT MANUFACTURER (OEM) AND/OR INSTALLEROF ANY
CANPLUSTM PANELISRESPONSIBLEFORALLSAFETYLABELINGANDOPERATOREDUCATION
REGARDING THE SAFE OPERATION OF THIS PANEL AND THE OPERATION OF THE SPECIFIC
MACHINE THAT THIS PANEL IS INSTALLED UPON, INCLUDING CONFORMANCE TO EXHAUST
EMISSIONS REGULATIONS.
!
!
!
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CAUTION
CANPLUSTM PRODUCTS ARE NOT DESIGNED FOR, OR INTENDED FOR USE ON,
APPLICATIONS REQUIRING EXPLOSIVE PROOF COMPONENTS. FURTHER, CANPLUSTM
PRODUCTS ARE NOT DESIGNED FOR, OR INTENDED FOR APPLICATION WITHIN,
HAZARDOUS OR EXPLOSIVE ENVIRONMENTS.
CAUTION
THE INSTALLER OF THIS CANPLUSTM PRODUCT IS SOLELY RESPONSIBLE FOR ENSURING
THAT ALL OSHA, ANSI, CE OR OTHER APPLICABLE STANDARDS ARE MET WITH RESPECT TO
CANPLUSTM PANEL APPLICABILITY, MACHINE GUARDING, GENERAL SAFETY GUIDELINES,
LABELING AND WARNINGS.
CAUTION
THE INSTALLER OF THIS CANPLUSTM PANEL AND/OR CANPLUSTM HARNESS IS RESPONSIBLE
FORTHE CORRECT SIZING AND INTEGRATION OF A SUITABLE FUSE/BREAKER ON THE
UNSWITCHED DC CIRCUIT SUPPLYING POWER TO THE CANPLUSTM PANEL.
CAUTION
ONLYTRAINEDANDQUALIFIEDPERSONSMAYPERFORMINSTALLATION,TESTING,SERVICE
OR REPAIR WORK ON THE CANPLUSTM PRODUCT.
Note: The seller hereby expressly disclaims all warranties, either expressed or implied, including any implied
warranty of merchantability or fitness for a particular purpose, and neither assumes nor authorizes any
other person to assume for it any liability in connection with the sale of such products.
1.3 Auxiliary Engine Stop Disclaimer
This panel or harness may include an optional Auxiliary Engine Stop feature. Please note that the Auxiliary
Engine Stop feature is NOT intended to function as the machine/equipment Emergency Stop or to be
purposed as an Emergency Stop for safety purposes. The machine manufacturer must provide a separate
Emergency Stop switch to meet safety mandates or emergency machine shutdown functionality. The sole design
intent of the Auxiliary Engine Stop feature is to provide for engine shutdown in the event of a keyswitch
malfunction. The panel key/lever switch should always be used as the primary engine shutdown method.
!
!
!
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1.4 General Emissions Disclaimer
This panel may include provision(s) for operator input such as FORCE REGENERATION, INHIBIT
REGENERATION, INTERLOCK and others specific to US and International emissions regulations.
Responsibility for emissions-related inputs and compliance with emissions regulations is solely that of the owner
and/or operator of the machine/engine on which this panel is connected.
1.5 Exhaust Emissions Compliance Disclaimer
This panel is equipped with operator-programmable parameters. The engine/machine as a function of the
emissions system can/could initiate, via the engine ECU (Engine Control Unit), certain required emissions
operations such as regeneration of the DPF (Diesel Particulate Filter), or other emissions system maintenance,
while the engine is running. The owner/operator of the engine/machine is solely responsible for any adverse
effects or damage to the engine, engine emissions system or other damage that could occur as a result of
starting or stopping the engine/machine during any ECU initiated emissions event.

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2 Overview
The CANplusTM CP1000 control panel is a manual and autostart platform for EPA Tier 3, EPA Tier 4 (interim),
EPA Tier 4 and EU Stage V electronically governed diesel or natural gas engines. It can also control
mechanically governed diesel engines. Graphical quad-gauge pages are displayed on the 4.3”diagonal WQVGA
(480x272 pixels) LCD. Virtually any SAE J1939 parameter reported by the ECU (Engine Control Unit) can be
displayed, including, but not limited to the following: RPM, coolant temperature, oil pressure, engine hours,
voltage, exhaust emissions system state and diagnostic codes. The backlit display is clearly readable in both
bright sunlight and total darkness and is housed in a rugged IP66 rated housing. The CP1000 has three bright
LEDs to indicate Faults and Warnings, Emission-Related Alerts and Autostart active. The Panel has five display
keys that are associated with the dynamic Display Key bar as well as eight control buttons.
The CP1000 panel features advanced automatic start/stop control which can meet almost any requirement.
Building on the functionality of the CP750 series platform, this next generation panel offers many new start/stop
modes using a very powerful, yet easily configured Event Manager, which can start or stop based on any of the
eight digital inputs, six 4-20 mA analog transducer inputs, Real Time Clock, or combinations of date/time and
analog or digital inputs. With the use of a transducer, the panel has a “cruise control” feature that automatically
throttles the engine to maintain a configurable level. The panel can be configured to use any one of the
transducer inputs for the maintain/cruise control feature, regardless of whether that input is also being used as a
start or stop event.
All components are installed in a heavy-duty, vibration-isolated metal or NEMA-rated plastic enclosure designed
to withstand the most extreme industrial applications. External weather-resistant switches and controls facilitate
convenient operator inputs/controls. Active fault conditions are displayed in plain language on popup messages
and can be viewed in the fault list. Various diagnostic screens allow detailed investigation of the CAN bus data
stream.
All diagnostic and emissions-related messages displayed on the CP1000 are generated by the engine ECU or
other attached devices. The operator must be familiar with the engine manufacturer ECU messages and icons in
order to react accordingly with respect to emissions compliance, service and diagnostic message response.

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3 Display
The CANplusTM display is a robust, sunlight-viewable 4.3” WQVGA color display with five integrated backlit
display buttons and eight large control buttons housed in a rugged, water-tight IP66 rated enclosure. The five
display keys simplify and enhance the user interface by providing positive tactile feedback when pressed. The
display can show virtually any SAE J1939 parameter reported by the ECU, including RPM, engine temperature,
oil pressure and diagnostic codes. It can be easily configured to customer preference, including gauge type
(analog or digital), gauge arrangements, gauge size, units and language.
Note: Different software versions may have slightly different displays.
3.1 Button Bar
Pressing any of the first five soft keys on the display will prompt the “button bar” key function legend to appear at
the bottom of the display above the keys. The button bar will show an icon above the button which corresponds
to its current function, as shown below.
Button 1
Button 2
Button 3
Button 4
Button 5
Analog Gauge
Pages
Digital Gauge
Pages
Single Analog
Gauge
Active Alarm
Page
Menus
Each press
cycles through
the four pages of
analog gauges
Displays the
Database Viewer
Displays
Emission Control
menus
Displays active
alarms including
plain language
description
Opens Menus

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3.2 Gauge Pages
There are four independently configurable pages of analog gauges. To enable Analog Gauge Pages, press any
of the first four buttons to show the top level button bar and then press button 1 to cycle through the pages. The
current page is indicated by the number in the center of the screen, as shown below.
Note: Some items like Engine Hours are displayed only as a digital value.
All 16 gauges may be configured to create an application-specific view of the data. With Tech or Admin level
access, the four gauge pages can be configured using the following menu: Configuration →Display →Gauges
→Quad Gauge Pages.
3.3 Status and Autostart Gauge
To the left of the configurable gauges are the Status gauge (top left) and the Autostart gauge (bottom left), as
shown below.
The Status gauge shows the status of many of the emissions-related features as well as date, time and signal
strength.

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The Autostart gauge shows the start and stop events or levels on the left and the maintain/cruise control level on
the right.
3.4 Autostart and Throttling Dashboards
3.4.1 Autostart
Click here to view the autostart dashboard video.
When the Dashboard-1 button is pressed, the display will change to the full screen Autostart dashboard, as
shown below.
When the Dashboard-1 button is pressed again, the display will revert back to the gauge page.
3.4.2 Throttling
When the Dashboard-2 button is pressed, the display will change to the dashboard, as shown below.

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Pressing the Dashboard-2 button again will cause the display to revert back to the gauge page.
3.5 Active Alarms
When an active alarm is received, a flashing popup window is overlaid on the current screen. The popup
includes a plain language description in addition to the standard SPN/FMI (Suspect Parameter Number/Failure
Mode Indicator) pair defined by the SAE J1939 standard. Additionally, if enabled, the beeper sounds as an
audible cue.
Note: Standard J1939 abbreviations are used for alarms, as follows:
MS = Most Severe
MOD = Moderately Severe
LS = Least Severe
3.6 Alarm List
The Alarm List is accessed by pressing any button while an alarm popup is displayed or by pressing any of the
first four buttons to show the button bar and then button 4. Alarms not yet acknowledged are shown in white text
on a red background, while acknowledged alarms are shown in white on black. The list also indicates when the
alarm occurred if engine hours are available. The most recent alarm is displayed at the top of the list. The list can
be scrolled using buttons 1 and 2 and alarms acknowledged by pressing button 3. The Alarm List can be closed
by pressing button 5 once the alarms are acknowledged.
An alarm indicator is displayed near the upper right corner of the display as long as alarms are active. The
indicator and alarm messages in the list are automatically removed when the alarm has not been received for a
few seconds.

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Once an alarm is silenced using the center display button, a QR-code icon will appear on this button. This button
provides access to the Equipment Fault Code Diagnostic Information system (additional information is available
at www.cattron.com/resources/cattron-patents). Pressing this button again displays a QR-code specific to this
alarm. The QR-code can be scanned using the camera on most smart phones. When scanned, the phone will
give an option to automatically jump to the RemoteIQ (RiQ) Fault website. The website will automatically pull up
the details for this particular fault and list possible remedies.
Note: Only active faults are displayed in the alarm list. Once a fault is corrected, it is automatically removed
from the list. To view previously active faults, press the “STORED” button.
3.7 Service Timers
The panel’s display provides 16 service timers to alert the operator of required maintenance. The time interval for
each timer can be adjusted in increments of 10 hours. A popup message is displayed after completion of the
display’s self-test if a timer (or timers) has expired, alerting the user that service is required. The message is
displayed on each power-up until the elapsed timer is disabled or reset. The service timers can have their
respective names customized to monitor engine and machine-related parameters. All 16 service timers can be
monitored via wireless telemetry.

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3.8 Menus
The menu pages can be accessed by pressing button 5. The top-level menu page will then appear. From there
the functions of the five display buttons change to allow navigation and selecting and modifying parameters.
Button 1
Scroll Up
Button 2
Scroll Down
Button 3
[Intentionally
Blank]
Button 4
Go into Selected
Submenu
Button 5
Return to
Previous Menu
Decrement Value
Increment Value
or
or
Previous
Selection
Next Selection
3.8.1 Menu Tree
The menu tree is shown below. Some menus items are suppressed based on the access level currently allowed.
The color of the text in the tree indicates the minimum access level required for this particular item to be
available for displaying.
Black = User
Green = Tech
Red = Admin
Display
• Language
• Units
- Distance
- Pressure
- Volume
- Temperature
• Gauges

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– Quadrant Page 1-4
*
Top Left
*
Top Right
*
Bottom Left
*
Bottom Right
• Power Timeout
System Setup
• Restore Defaults
• Set Date & Time
• Import Configuration
• Export Configuration
• Load Firmware
• Bootloader Update
• PINs
– Elevate Access Level
– Change
– Entry Off/On
• Engine
• Engine Specific Settings
– Starter
*
Running Threshold
*
Max Starter On (s)
*
Min Starter On (ms)
*
Dropout RPM
*
Restart Delay (s)
*
Restart Attempts
– Engine Data Sources
*
Tachometer
*
Engine Hours
*
Coolant Temp
*
Oil Pressure
– Mechanical Engines
*
Calibrate Tach
*
Actuator Setup
*
Preheat
· Mode
· Duration
· After Glow
· Enabled During Cranking

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– Yanmar
– CAT / Perkins
– [Future Engines]
• About
Telemetry
Emission Control
• Request Force Regen
• Inhibit Regen Disable/Enable
Throttle
• Minimum RPM
• Idle RPM
• Maximum RPM
• Switch/Rotary
– Switch RPM
– Increment
– Rotary RPM
– Increment
– Max RPM
– Change / sec
Autostart
• Behavior
– Operation
*
High→Low
*
Low→High
– Start-Stop With
*
Dual Switch, Single Switch, Transducer, Transducer w/ Backup Switches,Scheduler
Only, Timed Run, Cycle Run, Single Start/Stop, Remote Control, Pressure Washer
– Start Enable Delay (s)
– Stop Enable Delay(s)
– Maintain Transducer
*
Maintain Function
· Disable
· Low→High
· High→Low
*
Auto Throttle Input

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· Transducer 1,2,3,4,5,6
*
Target Point
*
Throttle Aggressiveness
*
Error Operation
· Controlled Stop, Immediate Stop, Go to Run, Derate
• Ramp Profile
– RPM Settings
*
Intermediate RPM
*
Run RPM
– Time Profile
*
Warm Up Time (s)
*
Ramp Up (s)
*
Intelligent Intermediate
*
Intermediate (s)
*
Ramp to Run (s)
*
Ramp Down (s)
*
Cool Down (s)
• Transducer
– Autostart Trigger
*
Autostart Trigger
· Transducer 1, 2, 3, 4, 5, 6
*
High Set Point
*
Low Set Point
– Setup
*
Transducer 1-6
· Low Warning Alarm
· Low Shutdown Alarm
· High Warning Alarm
· High Shutdown Alarm
· Type & Range
• Scheduler
– Method
*
Allowed Times, Disabled, Override
– Schedule A-P
*
Days of theWeek
*
Start Time hh:mm
*
Stop Time hh:mm
• Timed Run
– Default Time hh:mm
– Switch Adjustment hh:mm

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• Cycle Time
– Default State
*
Stopped, Running
– Run Time hh:mm
– Stop Time hh:mm
• Auto Battery Recharge
– Auto Battery Enabled
*
Off/On
– Recharge Run Speed
– Enable Delay (m)
– Recharge Time (m)
– Delay Between Recharge (m)
– Low Battery Threshold (V)
Input / Output Setup
• Outputs
– Output Events
*
Alarm Output
*
At Speed Output
– Aux Out 1-4, Low Side Out 11-14, High Side Out 1-2
*
Armed When
· Always, Never, Autostart, Manual Start
*
Engine Condition
· Always, Stopped, Running
*
Active When
*
Running Ignore Delay (s)
*
Enable Delay (s)
*
Disable Delay (s)
• Inputs
– Event Manager
*
Oil Pressure
*
Coolant Temp
*
Fuel Level
*
Battery Voltage
*
Engine Speed
– Aux Switch 1-6
*
Armed When
· Always, Never, Autostart, Manual Start
*
Engine Condition

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· Always, Stopped, Running
*
Switch Type
*
Engine Stop
· Controlled Stop, Immediate Stop, Go to Run, Derate
*
Running Ignore Delay (s)
*
Enable Delay (s)
*
Disable Delay (s)
*
SPN
*
FMI
*
LED Select
· Red, Amber
*
LED Flash Rate
· Slow, Fast, Solid
Communications
• CAN bus Settings
– TSC1 Address
– Panel Address
– CM1 Address
– Interlock Address
– Config Address
– Termination
• Modbus
– Baud
– Parity
– Address
– Master/Slave
3.8.2 Access Levels
The available menu items are dependent upon the current access level. The current access level is shown in the
upper right corner while in the menus. The CP1000 supports up to three independent PINs that are configurable.
The standard CANplusTM configuration has the following PINs settings:
• User = 1000
• Tech = 1111
• Admin = 2222
• Menu PIN Required = OFF
Elevate Access Level
When the panel is turned on, the access level reverts to the User level. To gain access to the Tech or Admin
levels, use the Elevate Access Level menu, as follows: Configuration →System →PIN Settings →Elevate
Access Level.