CCEA COMPACT.ALPHA Series User manual

1
ENGLISH
COMPACT.ALPHA
Series
Installation Manual
24 VDC
E506617
LOW VOLTAGE LUMINAIRE

Symbol keys ENGLISH
2
Table of contents
1. Product description.................... ………………………………………… 3
2. Safety Warnings ...........…....................................................... 4
2.1 Proper use ............................…………………..………………….. 4
2.2 Product safety .....…………………………………………………………. 4
2.3 Risk levels.........…………………………………………………………….. 6
3. Available versions………………………………………………………………… 7
4. Guide to installation …….………………………………………………………. 8
4.1 Product sizes .........………………………………………………………. 8
4.2 Mounting accessories….………………………………………………… 8
4.3 Installation …………………………………..………………………………. 9
5. Plug-in ……………………………………………………………………………..….. 11
5.1 Low voltage plug-in with M12 connector..…….……………. 11
5.2 Power cord ………….. ………………………………………………….. 12
5.3 Integrated Power Cord ……………………………………………… 12
6. Switch on-Switch off …….. ………………………………………………….. 13
7. Problem solving ………… …………………………………………………….. 13
8. Light source replacement ................…………………………………… 13
9. Product maintenance and cleaning ..…………………………………… 13
10. Repairs……..…………………………………………………………………………. 14
11. Warranty …………………………………………………………………………….. 14
12. Product Disposal …………………………………………………………………… 14
13. Technical data... ……………………………………………………………………… 15
14. Meaning of symbol keys ……………………………………………………………….16
15. Declaration of conformity………. ………………………………………………. 17
Table of contents

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1. Product Description
▪Led Lighting Equipment suitable
for small, medium and large-sized
industrial machine tools, work
benches and any other
applications where a technical
lighting solution is required
featuring:
▪Anodized aluminum structure
▪Tempered glass-front protection
▪High power Led light source
▪White homogeneous light
▪Highly resistant to mechanical
vibrations and processing
shavings
▪IP 67 degree of protection lamp
with Viton seals
▪Plug-in to 24VDC
▪Four lengths available
▪Use only with class 2 power
supply
▪Suitable for wet location
▪For cabinet use only
▪CAUTION: To reduce the risk of
fire, do not install in a
compartment smaller than 30cm
by 30cm by length of product.
▪Cabinet use also includes under-
cabinet and surface mounting
use, as applicable.
On request:
▪16 ft (5 m) power cord
▪CAFX01 Side-mounting brackets
Product Description

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2. Safety instructions
Each lighting device in the
CO.ALPHA series was designed
and manufactured based on
state-of-the-art techniques.
It is made of well-selected, high-
quality materials. It is carefully
tested throughout the production
process, from the raw material
through to packaging, following a
detailed production schedule so
as to guarantee that the product
is safe and reliable.
Material damages, as well as body
injuries, may nevertheless still
occur while using it.
➢This manual is part of the
equipment and must always
be kept with it.
➢Please make sure that ALL
instructions/information in
this manual are carefully read
through
➢Strict compliance with the
instructions provided in this
manual and on the lighting
equipment is required for its
correct use
➢Installation and use of the
product is recommended
only provided it is in perfect
conditions, and the user is
well-acquainted with all
safety instructions
➢CCEA, the manufacturer, waives
any responsibility in case of
product tampering or improper
use
.
2.1 Proper use of the product
This lighting equipment is fit for being
installed inside machine tools, even in
a wet environment.
2.2 Product Safety
Electrical Risks
The improper and incorrect use of
the equipment may cause bodily
injuries and material damages.
➢All electrical connection
procedures must be carried out
by a licensed electrician
➢Switch off the power supply
before any installation,
maintenance or reparation
procedures.
➢Please ensure that the power
supply rated tension and
frequency meets the requirements
shown on the product label.
Please respect cable polarity.
➢Maintenance and reparations
must only be carried out by
qualified electricians.
Risk of explosion
Risk of explosion might occur upon
installing and using this product for
applications with a high risk of
Safety instructions

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explosion. It might cause severe body
injuries.
➢Do not install and use this
product in hazardous
environments (high risk of
explosion).
Installation and safety
➢Handle the lamp with care and
avoid having it drop or being hit
even it is still packed, which
might cause body injuries, as
well as material damages.
➢Ensure the original mounting
accessories are used, as available
from the manufacturer.
➢Set up the mounting accessories
properly.
➢The equipment must be correctly
fastened using the proper screws
according to the application,
place and surface where the
product is being mounted.
➢Ensure that the fastenings are
regularly checked.
Danger of dazzling glare due to a
white light source
Avoid staring directly at the light
source, as it may cause a temporary
reduction of vision. Irritation, aches,
damages or accidents may as well
occur.
➢Avoid staring directly at the light
source.
➢The device must be adjusted so
as to avoid having the light flow
directed towards the eyes.
Danger caused by inappropriate
spare parts.
Using inappropriate spare parts may
cause bodily injuries and material
damages.
➢Do not use spare parts that have
not approved by the
manufacturer.
Damage caused by the presence of
laser beams
Use of the COMPACT.ALPHA LED
lighting equipment is not allowed
when a high-power laser –see: a
laser cutting system - is operating,
since it may damage the LED source.
Danger due to high temperatures
Installing and using the equipment in
all the environments where the
existing temperature remarkably
exceeds the foreseen operating
temperature will considerably reduce
LED lifetime while damaging as well
the built-in electronic components.
➢Do not use this Device in
environments where the
operating temperature of the
device is exceeded.
➢Operating temperature -4/+113°F
(-20/+45°C)
➢Avoid direct solar radiation.
Danger due to repairs
Having the product disassembled or
repaired without any appropriate
technical /electrical knowledge may
cause damages to persons and
objects.
Safety Warnings

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Risk levels
Levels of risk
➢Do not try to repair or
disassemble the equipment.
Please apply to qualified
technicians for any issues.
➢Any product tampering or
modifications not having been
approved by the manufacturer
will null and void the warranty .
2.3 Damage risk levels
Dangers where noncompliance may
immediately severe injuries and
eventually lead to death.
Dangers where failure to satisfy
requirements may lead to severe
injuries or even death.
Dangers where failure to satisfy
requirements may lead to injuries.
Dangers where failure to satisfy
requirements may cause damages to
objects.
DANGER
ATTENTION
WARNING
NOTICE

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3. Available versions
Please refer to the table hereunder listing all the lighting equipment, for you to
identify the version you need and its main features, for you to have the lighting
equipment correctly and efficiently installed and used.
Note: The product code is found on the brand name label stuck on the
product’s backside.
▪Find out the product code printed on the brand name label and see if you
find it on the table hereunder;
▪Compare the codes and see if you can identify the same model on the table
hereunder;
▪The code printed on the brand name label shows the device’s week and
year of production.
Available versions

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4. Guide to installation
4.1 Product sizes and accessories
4.2 COMPACT.ALPHA side mounting
brackets
Model
L
CA0121SXY
204 mm (8,03 in)
CA0221SXY
354 mm (13,94 in)
CA0321SXY
504 mm (19,84 in)
CA0421SXY
654 mm (25,75 in)
“CAFX01” Side mounting brackets
Guide to installation
Picture.03
Picture.04

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4.3 Installation
The lamp fall-down may cause
damage to persons and objects
➢When mounting the lamp ensure
that the original fastenings are
used, which you may purchase
from the supplier.
➢Have the fastening accessories
correctly mounted.
Switch off the power supply before
proceeding to installation.
Correct installation using only the
original fastenings CAFX01
The COMPACT.ALPHA mounting
accessories are made of:
-N.2 side fasteners of chrome-
plated steel with M3 fixing screws
and steel handle washers.
-Direction of the luminous flux
adjustable at +/- 70°.
Installation with CAFX01 side-
mounting brackets
➢Hook the two side brackets on
the lamp sides using the 2
screws provided.
➢Bore the fixing holes on the
machine surface, as shown
hereunder (Side mounting pitch):
Model L(mm)
CA0121SXY 232 (9,13in)
CA0221SXY 382 (15,05in)
CA0321SXY 532 (20,94in)
CA0421SXY 682 (26,85in)
➢After the mounting holes have
been made, fix the lamp to the
machine structure using M5
screws of at least 8 mm. length (2
screws for each fastener). The
plate where the lamp will be
mounted has to be at least 2 mm
thick.
➢The lamp position can be
adjusted by rotating the same
with respect to the standing
surface once the two M3 screws
on each side have been loosened.
Once the right position is found,
tighten both screws (see picture
hereunder).
ATTENTION
WARNING
Installation
Picture.05

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Damaged or broken lamp.
➢When side mounting the lamp
ensure to never completely
loosen the M3 screws allowing
for lamp rotation, to avoid having
the lamp fall down.
➢The side fasteners must be
checked on a regular basis and
the M5 screws on the brackets
tightened to the machine surface.
NOTE: The mounting parts for this
lamp are available as accessories.
Please For further details, please visit
our website: www.ccealights.com
NOTICE
Installation
Picture.06

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5. Plug-in
Material damages caused by liquid
leakage
➢Use a connector securing the
same degree of protection as the
lamp, if not greater.
➢Ensure that the power cord is
correctly plugged into the female
connector.
5.1 Low voltage plug-in with M12
connector
Wrong wiring may cause damages to
the lamp
➢All electrical connections have to
be carried out by qualified
electricians.
➢Please respect the polarity of
connectors
➢Always use the power cord
supplied with the lamp.
Standard version: M12 4P Male
connector A Coding (on the lamp)
PIN Connection
1DC + (24VDC)
2Not conected
3DC –(0VDC)
4Not connected
Ensure that the supply voltage range
to the lamp is closely respected in
order to avoid damaging the Led
drivers 18 ÷ 48VDC
NOTICE
Collegamento elettrico
Plug-in
NOTICE
Picture.07
NOTICE

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5.2 Pre-assembled Power Cord for
M12 Lighting
5.3 Integrated Power Cord
Cod. M12AFC5: M12 4 poles A Coding, 60VDC connector
female with pre-assembled UL PVC Cable, 3G1mmq. Cross-
section.
PIN connection conductor
1DC + (24VDC) black1
2Not connected
3DC –(0VDC) black2
4Not connected //
Power cord
DESCRIPTION
PICTURE.08
PVC Power Cord 2x0,75mmq UL90° - 10 ft (3 mt)
Black1: 24Vdc –Black2: 0Vdc
PIN connection conductor
1DC + (24VDC) black1
2DC –(0VDC) black2

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6. Switch on –Switch off
➢The lamp is not equipped with an
independent switch on-switch off
system.
➢The lamp will switch on when
plugged-in and switch off when
the power is off.
7. Problem solving
In case the lamp doesn’t turn on:
➢Check that the lamp is properly
wired to the supply voltage.
➢Check that polarity wiring has
been carried out correctly.
Please contact CCEA’S Technical support
service in case the lamp is defective
CCEA Technical Support Service
Phone: [phone]
[email protected]om
www.ccealights.com
8. Replacing the LED light
source
The outstanding lifetime of the LED
light source, over 60.000 hours,
makes it unnecessary to replace the
PCB LED if the lamp is properly
installed and used following the
instructions in this manual. Please
contact CCEA’s Technical Support
service - or your Reseller –in case the
replacement of the PCB LED is
needed for any defects not covered
by the warranty.
9. Product maintenance and
cleaning
Switch off the power supply before
any installation, maintenance or
reparation procedures.
This product is maintenance-free.
➢Lamp cleaning to be carried out
only after it has been switched
off and surfaces have cooled.
➢Carefully rinse the lamp surface
with a mild cleanser and then
wipe off using a soft cloth in
order to avoid scoring it.
All material damages caused by
liquid leakage may damage the
lamp.
➢In case the lamp is working in
environments where lubricants or
coolers are present, all cleaning
operations should be carried out
at the end of the working cycle.
WARNING
NOTICE
Maintenance

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10. Repairs
All material damages caused by
poorly executed repairs may damage
the lamp
➢All repairs must be carried out by
the manufacturer or by qualified
technicians.
➢Only use spare parts having been
approved by the manufacturer.
11.Warranty
Terms of warranty
CCEA ensures that any control
procedures or repairs –to be carried
out exclusively at/by CCEA Technical
service dept. or by any CCEA’S official
dealer –are covered throughout the
entire product’s lifetime. In view of
the above, take care to preserve the
product label and case, to be
submitted if any repair operations are
needed.
All repair and spare parts costs will be
notified after the defects have been
examine.
The warranty does not cover:
•Any transport, packaging or
shipping costs;
• Any damages or deterioration
caused by:
-Installation and/or operation
carried out following different
ways;
- Any unauthorized repairs or
attempts to repair the product;
-Equipment operation under
environmental conditions other
than those specified in the user
manual;
- Liquid leakages inside the lamp;
- Failure to follow the safety
precautions related to transport and
shipping the product back for repair
(please make sure to have it shipped
back in its original case).
Period of warranty
The warranty period covers 24
months, starting from the delivery
date. CCEA guarantees that the
products have no manufacturing
defects or malfunctioning.
12. Product disposal
(EU Regulations)
All the electrical and electronic
equipment (WEEE) have to be
managed with selective waste sorting
and cannot be disposed of as
municipal waste, as provided for in
Directive 2012/19/Ue.
In view of the above this equipment,
all its components, subsystems and
the consumables which are an
integral part of the product have to
be conveyed to the local collection
facilities for them to be disposed of in
accordance with the current
legislation.
Repair and warranty
NOTICE

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Please apply to the council offices of
your place of residence in order to
know where the collection facilities
are located.
13. Technical data
NOTE: Please refer to the data
printed on the label or engraved on
the lamp.
Power supply 18÷48 VDC
Power input 6-12-18-24W (see label)
IEC Class III
Degree of protection IP67 compatible with
NEMA 6
LED driver I.D.S. (Integrated
System Driver)
Light color temperature 5000K
CRI 80
Operating temperature -4/+113°F
-20/+ 45°C
For any further information please refer to the
table on page 7.
Technical data and symbol keys

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14. Symbol keys
CE Conformity marking
Protection class III device
Degree of protection IP67
UL 2108 STANDARD FOR LOW
VOLTAGE LIGHTING SYSTEM –Edition
2 –Revision Date 2017/05/30
CSA C22.2 NO.9.0-96 LUMINAIRES –
Edition 1 –Revision Date
1998/07/01. Reaff. 2016
IP67
WARNING:
Cancer and Reproductive Harm
www.P65Warnings.ca.gov

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15.Declaration of Conformity
C.C.E.A. SRL, via Piave, 2 - 36077 Altavilla Vicentina (VI), Italy –VAT and Tax number
02374040240 hereby declares that the light equipment named COMPACT.ALPHA –to which the
present Declaration of Conformity is related - was manufactured by CCEA SRL in accordance with
the following Directives: 2014/35/UE on Low Voltage Equipment Safety and the Directive of
Electromagnetic Compatibility 89/336/CEE (EMC) 2014/30/UE. The unit complies in particular with
the following regulations:
•Directives:
•Certification
•Harmonized Standards
•CEI EN 60598-1 “Lighting equipment. Part 1: General instructions and tests”
•CEI EN 60598-2-4 “Lighting equipment part 2: particular requirements –part 4 Portable
general-purpose luminaries”.
•CEI EN 62031 “LED modules for general lighting. Safety specifications”.
•CEI EN 62384 “DC or AC supplied electronic control gear for LED modules. Performance
requirements”.
This is a standard product manufactured following a detailed production schedule ensuring that
inspections and destructive tests were carried out, for a safe, functional and sustainable product to
be delivered.
C.C.E.A. SRL disclaims any responsibility resulting from tampering and/or wrong use of the device.
Date:___________________________
Week of production: ______________
Product code: ___________________
Declaration of Conformity
C . C . E . A . s r l
Via Piave, 2
36077 Altavilla Vicentina (VI) - Italy
Tel. ++39 0444 572083
Fax. ++39 0444 572337
E-mail: [email protected]om
www.ccealights.com
Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
In Compliance with
UL 2108 STANDARD FOR LOW VOLTAGE LIGHTING SYSTEM –
Edition 2 –Revision Date 2017/05/30
CSA C22.2 NO.9.0-96 LUMINAIRES –Edition 1 –Revision Date
1998/07/01. Reaff. 2016